Abstract: Graphite carbon surfaces are protected from elevated temperature oxidation and mechanical wear by electric arc thermal spray coating exposed surfaces with a titanium nitride or multi-element (e.g., aluminum-silicon-titanium) coating.

Abstract: A metal powder is produced by atomizing molten metal in an electric arc spray gun and rapidly quenching the resulting droplets in a liquid cryogen to form fine, highly spherical, oxide-free particles. The rapid quenching yields particles with a very fine, uniform microstructure which melt rapidly and uniformly when later heated. The powder is especially well-suited for making solder paste for device fabrication in the electronics industry.

Abstract: A method is disclosed for the electric arc spraying of powder-filled cored wires to apply hard, wear-resistant coatings to various substrates. Inert gas, preferably nitrogen, is supplied to the arc spray gun such that the mass ratio of the wire feed rate to the gas feed rate is preferably between about 0.07 and about 0.11. Operation in this range yields an optimum combination of coating hardness properties and arc spray gun operating characteristics.

Abstract: Method and apparatus for generating an oxy-fuel flame with lowered NOX products by confining the oxy-fuel flame produced in a concentric orifice burner along a path defined by the rate of flame propagation and the diameter of the burner.

Abstract: Graphite and/or carbon surfaces are coated with a titanium nitride coating by exposing the substrate to electric arc thermal spray process wherein titanium wire as the source of titanium and nitrogen is used as the propelling (atomizing) gas.

Abstract: Wear resistant surfaces can have their service life increased by being coated with a titanium nitride based coating applied by the electric arc thermal spray process using at least one pre-nitrided titanium feed wire and nitrogen in the arc spray gun.

Abstract: An improved electric arc spray process for the deposition of reactive metals is disclosed which utilizes compressed inert gases for atomization. The improved process utilizes argon, nitrogen, carbon dioxide, sulfur hexafluoride, or mixtures thereof supplied to the arc spray gun such that the mass ratio of the wire feed rate to the gas feed rate is greater than 0.10. The process can be used to coat various substrates with metals or alloys comprising magnesium, zinc, lithium, and other reactive metals. The process is useful for the application of cathodic corrosion protective coatings on various substrates.

Abstract: Blanketing of molten aluminum-lithium alloys is performed under a nontoxic and noncorrosive dichlorodifluoromethane containing gas atmosphere, which produces a thin self-passivating fluxing film on the melt surface. The blanketing atmosphere protects the melt from oxidation, burning, and lithium evaporation, improves alloy cleanliness and can be used in any furnace, transfer or casting operation. The blanketing atmosphere can be applied in the entire range of commercial or master aluminum-lithium alloys including pure lithium melts. The dichlorodifluoromethane concentration in the blanketing atmosphere can range from 0.05 to 100 vol % with the remainder being an inert gas such as argon.