Patents by Inventor Zhengyu Dai

Zhengyu Dai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9958059
    Abstract: A vehicle includes an engine and driven wheels each having an associated friction brake. A brake pedal is operable to engage the friction brakes. The vehicle includes a transmission having an input shaft driveably connected to the engine, an output element driveably connected to the driven wheels, and a gear mechanism adapted to establish at least one torque flow path between the input shaft and the output element. The transmission further includes a shift element that interrupts the torque flow path when disengaged. A gear selector is disposed in the passenger cabin and includes at least one forward-drive position, a reverse position, and a neutral position. At least one vehicle controller is configured to, in response to the gear selector being in the forward-drive position, a speed of the vehicle being zero, the vehicle being within a first predefined distance of a stoplight, and the brake pedal being depressed, disengage the shift element to put the transmission in neutral idle.
    Type: Grant
    Filed: September 6, 2016
    Date of Patent: May 1, 2018
    Assignee: Ford Global Technologies, LLC
    Inventors: Guopeng Hu, Zhengyu Dai, Yang Xu, Weitian Chen, Hong Jiang
  • Patent number: 9944288
    Abstract: A transmission controller implements a neutral idle feature to reduce fuel consumption. A brake controller implements a Hill Start Assist feature to prevent roll-back when a vehicle is launching on an uphill grade. The transmission controller and the brake controller communicate to implement these features in a synergistic manner. Within certain road grade ranges, the transmission requests Hill Start Assist before activating neutral idle and does not activate neutral idle until it receives confirmation that Hill Start Assist is active. The transmission controller provides a powertrain torque estimate to the brake controller which the brake controller uses to determine when to release the brakes during an assisted start.
    Type: Grant
    Filed: March 27, 2017
    Date of Patent: April 17, 2018
    Assignee: Ford Global Technologies, LLC
    Inventors: Guopeng Hu, Zhengyu Dai, Christoph Henel, Sathish Atluri, Yang Xu
  • Publication number: 20180066748
    Abstract: A vehicle includes an engine and driven wheels each having an associated friction brake. A brake pedal is operable to engage the friction brakes. The vehicle includes a transmission having an input shaft driveably connected to the engine, an output element driveably connected to the driven wheels, and a gear mechanism adapted to establish at least one torque flow path between the input shaft and the output element. The transmission further includes a shift element that interrupts the torque flow path when disengaged. A gear selector is disposed in the passenger cabin and includes at least one forward-drive position, a reverse position, and a neutral position. At least one vehicle controller is configured to, in response to the gear selector being in the forward-drive position, a speed of the vehicle being zero, the vehicle being within a first predefined distance of a stoplight, and the brake pedal being depressed, disengage the shift element to put the transmission in neutral idle.
    Type: Application
    Filed: September 6, 2016
    Publication date: March 8, 2018
    Inventors: Guopeng HU, Zhengyu DAI, Yang XU, Weitian CHEN, Hong JIANG
  • Publication number: 20180029598
    Abstract: Systems and methods for reducing perception of transitions from shifting a transmission from neutral to drive are described. In one example, the transmission is shifted from neutral to drive in response to brake pedal motion before the brake pedal is fully released so that timing of pressurizing clutches and engaging a forward gear is advanced to occur while the brake pedal is still applied.
    Type: Application
    Filed: July 29, 2016
    Publication date: February 1, 2018
    Inventors: Ralph Wayne Cunningham, Zhengyu Dai, Yang Xu, Sathish Atluri, Ross Dykstra Pursifull
  • Patent number: 9862384
    Abstract: A method of controlling a Continuously Variable Transmission (CVT) simulates a step-ratio transmission upshift. To simulate a step-ratio torque phase, the input torque is gradually reduced before beginning to change the variator ratio. Then, as the variator ratio is changed, the input torque is gradually increased to compensate for the decreasing torque ratio, simulating the relatively constant output torque of an inertia phase of a step-ratio upshift.
    Type: Grant
    Filed: February 8, 2016
    Date of Patent: January 9, 2018
    Assignee: Ford Global Technologies, LLC
    Inventors: Hong Jiang, Zhengyu Dai, Yang Xu, Guopeng Hu, Weitian Chen, Timothy L. Sargent
  • Patent number: 9744959
    Abstract: A controller and a control strategy for a hybrid electric vehicle having a traction motor between an engine and an automatic transmission include maintaining a bypass clutch of a torque converter in an engaged position and applying a motor torque from a traction motor to the torque converter such that slip of the torque converter does not otherwise reach zero while the bypass clutch is maintained in the engaged position.
    Type: Grant
    Filed: May 7, 2012
    Date of Patent: August 29, 2017
    Assignee: Ford Global Technologies, LLC
    Inventors: Zhengyu Dai, Peter John Grutter, Roger Lyle Huffmaster, Hong Jiang, Felix Nedorezov
  • Publication number: 20170225683
    Abstract: A method of controlling a Continuously Variable Transmission (CVT) simulates a step-ratio transmission upshift. To simulate a step-ratio torque phase, the input torque is gradually reduced before beginning to change the variator ratio. Then, as the variator ratio is changed, the input torque is gradually increased to compensate for the decreasing torque ratio, simulating the relatively constant output torque of an inertia phase of a step-ratio upshift.
    Type: Application
    Filed: February 8, 2016
    Publication date: August 10, 2017
    Inventors: Hong Jiang, Zhengyu Dai, Yang Xu, Guopeng Hu, Weitian Chen, Timothy L. Sargent
  • Patent number: 9718462
    Abstract: A vehicle is provided with a powertrain including a battery-powered electric motor, an internal combustion engine, a transmission, and a powertrain controller. The controller is programmed to permit an upshift of a transmission gear ratio while a powertrain torque demand is less than a forecasted available powertrain torque sustainable over a predetermined upcoming duration of time. The controller is also programmed to inhibit an upshift while the torque demand exceeds the forecasted available powertrain torque to reduce successive gear shifts. The controller may be further programmed to, in response to battery a state of charge being less than a threshold, reduce the forecasted available powertrain torque by an amount sufficient to provide a recharge to a battery. The controller may be further still programmed to reduce the forecasted available powertrain torque by an amount sufficient to restart the engine while the powertrain is operating in an engine-off traction mode.
    Type: Grant
    Filed: January 10, 2014
    Date of Patent: August 1, 2017
    Assignee: Ford Global Technologies, LLC
    Inventors: Mark Steven Yamazaki, Zhengyu Dai, Felix Nedorezov, Rajit Johri, Bernard D. Nefcy, Wei Liang, Xiaoyong Wang
  • Patent number: 9677666
    Abstract: A vehicle includes a transmission and a controller. The controller is configured to receive a torque request, calculate a Specific Fuel Consumption (SFC) for satisfying the torque request in an initial gear and in an alternate gear, and command the transmission to shift from the initial gear into the alternate gear in response to the calculated SFC for satisfying the torque request in the alternate gear being less than the calculated SFC for satisfying the torque request in the initial gear.
    Type: Grant
    Filed: April 17, 2015
    Date of Patent: June 13, 2017
    Assignee: Ford Global Technologies, LLC
    Inventors: Mrdjan J. Jankovic, David G. Hagner, Stephen Lee Cooper, Zhengyu Dai, Guopeng Hu, Hong Jiang
  • Publication number: 20170138470
    Abstract: A vehicle includes an engine with an associated engine-speed sensor, and wheels each having a respective wheel-speed sensor. The vehicle also includes a continuously variable transmission (CVT) coupled to the engine and configured to operate at variable input-to-output ratios. At least one controller is programmed to reduce the operating ratio of the CVT in response to the engine-speed sensor indicating the engine is operating at idle speed and the wheel-speed sensor indicating the velocity is approximately zero. This provides less noise, vibration and harshness in the vehicle due to the reduced ratio that is possible during conditions in which a vehicle launch in that reduced ratio may not be acceptable.
    Type: Application
    Filed: November 12, 2015
    Publication date: May 18, 2017
    Inventors: Hong JIANG, Zhengyu DAI, Weitian CHEN, Timothy L. SARGENT, Yang XU
  • Patent number: 9598085
    Abstract: A hybrid vehicle powertrain is configured to provide a regenerative-braking torque limit on a transmission during a regenerative-braking downshift. The regenerative-braking downshift event has sequential boost, start, torque, inertia, and end phases. The transmission may be operated in absence of a regenerative-braking torque limit during the boost and start phases to recapture more energy. The transmission may be operated with a regenerative-braking torque limit during the torque and inertia phases to protect for an input shaft speed dip that may occur without the limit. The limit may be removed once the regenerative-braking downshift event is completed.
    Type: Grant
    Filed: June 12, 2014
    Date of Patent: March 21, 2017
    Assignee: Ford Global Technologies, LLC
    Inventors: Bernard D. Nefcy, Mark Steven Yamazaki, Yanan Zhao, Scott J. Lauffer, Francis Thomas Connolly, Zhengyu Dai, Matthew John Shelton
  • Patent number: 9592832
    Abstract: A method for controlling regenerative braking in a hybrid electric powertrain includes using an e-pump to supply fluid to a transmission provided an indication that a torque converter clutch disengagement will occur under current powertrain operating conditions is present, and discontinuing use of the e-pump and using a mechanical pump to supply fluid to the transmission provided the indication that a torque converter clutch disengagement will occur under current powertrain operating conditions is absent.
    Type: Grant
    Filed: March 18, 2014
    Date of Patent: March 14, 2017
    Assignee: FORD GLOBAL TECHNOLOGIE,S LLC
    Inventors: Felix Nedorezov, Hong Jiang, Zhengyu Dai, Mark S. Yamazaki, Daniel S. Colvin
  • Publication number: 20160305540
    Abstract: A vehicle includes a transmission and a controller. The controller is configured to receive a torque request, calculate an SFC for satisfying the torque request in an initial gear and in an alternate gear, and command the transmission to shift from the initial gear into the alternate gear in response to the calculated SFC for satisfying the torque request in the alternate gear being less than the calculated SFC for satisfying the torque request in the initial gear.
    Type: Application
    Filed: April 17, 2015
    Publication date: October 20, 2016
    Inventors: Mrdjan J. JANKOVIC, David G. HAGNER, Stephen Lee COOPER, Zhengyu DAI, Guopeng HU, Hong JIANG
  • Patent number: 9358890
    Abstract: A vehicle includes a powertrain having an electric machine, and friction brakes configured to resist rotation of a vehicle wheel. The further includes at least one controller programmed to (i) issue a command for the electric machine to apply a regenerative torque to decelerate the vehicle in response to driver braking demand, and (ii) cause both a decay in the regenerative torque and a countervailing increase in the resistance of the friction brakes when vehicle speed is reduced to less than a first threshold such that braking demand is substantially satisfied by only the friction brakes when the vehicle speed is less than a second threshold.
    Type: Grant
    Filed: January 17, 2014
    Date of Patent: June 7, 2016
    Assignee: Ford Global Technologies, LLC
    Inventors: Bernard D. Nefcy, Francis Thomas Connolly, Daniel Scott Colvin, Zhengyu Dai, Ming Lang Kuang, Xiaoyong Wang, Yanan Zhao
  • Patent number: 9352744
    Abstract: A vehicle includes a powertrain having an electric machine configured to selectively apply regenerative torque to cause deceleration in response to braking demand; the powertrain further including a torque converter configured to decouple the electric machine from wheels of the vehicle. The vehicle is also provided with a controller programmed to, during a regenerative braking event, receive a signal defining a regenerative torque limit, and in response to a fault condition associated with the regenerative torque limit, generate a replacement regenerative torque limit based upon a torque converter open speed to decrease roughness during transitions into and out of regenerative braking.
    Type: Grant
    Filed: January 17, 2014
    Date of Patent: May 31, 2016
    Assignee: Ford Global Technologies, LLC
    Inventors: Yanan Zhao, Francis Thomas Connolly, Zhengyu Dai, Ming Lang Kuang, Bernard D. Nefcy
  • Publication number: 20160144852
    Abstract: A control system including a method and apparatus for operating a hybrid vehicle. A disconnect clutch selectively separates an electric machine from a combustion engine. If a wide open throttle or high torque command is requested and the combustion engine is shut down, a 12 volt starter may be used to start the combustion engine while disconnected from the electric machine and all of the electric machine torque available may be used for traction.
    Type: Application
    Filed: February 3, 2016
    Publication date: May 26, 2016
    Inventors: Felix Nedorezov, Hong Jiang, Matthew John Shelton, Bernard D. Nefcy, Daniel Scott Colvin, Zhengyu Dai, Roger Lyle Huffmaster
  • Patent number: 9303701
    Abstract: Impeller speed, which is difficult to measure when a torque converter includes an impeller clutch, is estimated based on a known relationship among impeller speed, turbine speed, and turbine torque. Turbine torque may be directly measured by a turbine torque sensor or estimated based on other measurements such as output shaft torque or vehicle acceleration. The relationship is stored in a controller in terms of the coefficients of a second order polynomial relating turbine torque to impeller speed and turbine speed. A slip speed is calculated based on a measured input shaft speed and the estimated impeller speed. Closed loop control is used to adjust the impeller clutch torque capacity to maintain a target slip.
    Type: Grant
    Filed: July 16, 2014
    Date of Patent: April 5, 2016
    Assignee: Ford Global Technologies, LLC
    Inventors: Felix Nedorezov, Zhengyu Dai, Weitian Chen, Hong Jiang, Seunghoon Lee, Matthew John Shelton
  • Patent number: 9283955
    Abstract: A control system including a method and apparatus for operating a hybrid vehicle. A disconnect clutch selectively separates an electric machine from a combustion engine. If a wide open throttle or high torque command is requested and the combustion engine is shut down, a 12 volt starter may be used to start the combustion engine while disconnected from the electric machine and all of the electric machine torque available may be used for traction.
    Type: Grant
    Filed: May 7, 2012
    Date of Patent: March 15, 2016
    Assignee: Ford Global Technologies, LLC
    Inventors: Felix Nedorezov, Hong Jiang, Matthew John Shelton, Bernard D. Nefcy, Daniel Scott Colvin, Zhengyu Dai, Roger Lyle Huffmaster
  • Patent number: 9272697
    Abstract: Regenerative torque is limited for a hybrid electric powertrain of a vehicle. A transmission controller determined torque limit is validated by a vehicle controller. The vehicle controller validates the torque limit using, individually or in combination, an actual status of a torque converter clutch, a detected status of the torque converter clutch, or a speed of the vehicle.
    Type: Grant
    Filed: April 2, 2014
    Date of Patent: March 1, 2016
    Assignee: FORD GLOBAL TECHNOLOGIES, LLC
    Inventors: Ming L. Kuang, Yanan Zhao, Zhengyu Dai, Francis T. Connolly, Bernard D. Nefcy
  • Patent number: 9246417
    Abstract: One exemplary aspect of this disclosure relates to a method including the step of controlling a level of regenerative torque to at least partially meet a braking request. The level of regenerative torque is gradually introduced at a controlled rate.
    Type: Grant
    Filed: August 26, 2014
    Date of Patent: January 26, 2016
    Assignee: FORD GLOBAL TECHNOLOGIES, LLC.
    Inventors: Francis Thomas Connolly, Bernard D Nefcy, Zhengyu Dai