Patents by Inventor Zhonglin Zhang
Zhonglin Zhang has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11427518Abstract: A method of producing a fuel additive includes producing a first product stream comprising butadiene by passing a feed stream comprising C4 hydrocarbons through a steam cracker; transforming greater than or equal to 90 weight % of the butadiene in the first product stream into a second product stream by passing the first product stream through a first hydrogenation unit, wherein the second product stream comprises 1-butene, 2-butene, n-butane, isobutylene, isobutane, or a combination thereof; and converting the second product stream into the fuel additive by passing the second product stream through a fuel additive synthesis unit with an acid catalyst.Type: GrantFiled: March 18, 2019Date of Patent: August 30, 2022Assignees: SAUDI ARABIAN OIL COMPANY, SABIC GLOBAL TECHNOLOGIES B.V.Inventors: Guillermo Leal, Naif Mohammed Al-Naddah Al-Otaibi, Mohammed Bismillah Ansari, Kareemuddin Mahaboob Shaik, Hiren Shethna, Zhonglin Zhang
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Patent number: 11414611Abstract: A method of producing a fuel additive includes passing a feed stream comprising C4 hydrocarbons through a methyl tertiary butyl ether unit producing a first process stream; passing the first process stream through a selective butadiene hydrogenation unit transforming greater than or equal to 90% by weight of the butadiene to 1-butene and 2-butene, preferably greater than or equal to 93%, preferably, greater than or equal to 94%, more preferably, greater than or equal to 95% producing a second process stream; passing the second process stream through a hydration unit producing a third process stream and the fuel additive; passing the third process stream through a total hydrogenation unit producing a hydrogenated stream; and passing the hydrogenated stream to a cracker unit.Type: GrantFiled: April 18, 2019Date of Patent: August 16, 2022Assignees: SABIC GLOBAL TECHNOLOGIES B.V., SAUDI ARABIAN OIL COMPANYInventors: Guillermo Leal, Kareemuddin Mahaboob Shaik, Naif Mohammed Al-Naddah Al-Otaibi, Hiren Shethna, Mohammed Bismillah Ansari, Zhonglin Zhang
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Patent number: 11407952Abstract: A method of producing a fuel additive includes: passing a first process stream comprising C4 hydrocarbons through a methyl tertiary butyl ether synthesis unit producing a first recycle stream; passing the first recycle stream through a hydration unit producing the fuel additive and a second recycle stream; passing the second recycle stream through a recycle hydrogenation unit and a deisobutanizer unit; and recycling the second recycle stream to the methyl tertiary butyl ether synthesis unit.Type: GrantFiled: April 18, 2019Date of Patent: August 9, 2022Assignees: SAUDI ARABIAN OIL COMPANY, SABIC GLOBAL TECHNOLOGIES B.V.Inventors: Guillermo Leal, Mohammed Bismillah Ansari, Kareemuddin Mahaboob Shaik, Hiren Shethna, Zhonglin Zhang
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Publication number: 20220243135Abstract: A system for upgrading pyrolysis oil may include a pyrolysis upgrading unit having a mixed metal oxide catalyst and a separation unit operable to separate used mixed metal oxide catalyst from a reaction effluent. A method for upgrading pyrolysis oil may include contacting the pyrolysis oil with hydrogen in the presence of the mixed metal oxide catalyst at reaction conditions to produce a reaction effluent. The pyrolysis oil may include multi-ring aromatic compounds. The mixed metal oxide catalyst may include a plurality of catalyst particles and each of the plurality of catalyst particles having a plurality of metal oxides. Contacting the pyrolysis oil with hydrogen in the presence of the mixed metal oxide catalyst at the reaction conditions may convert at least a portion of the multi-ring aromatic compounds in the pyrolysis oil to the light aromatic compounds.Type: ApplicationFiled: February 4, 2021Publication date: August 4, 2022Applicant: Saudi Arabian Oil CompanyInventors: Miao Sun, Noor Al-Mana, Sohel K Shaikh, Zhonglin Zhang, Fahad A. Almalki
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Patent number: 11384297Abstract: A system for upgrading pyrolysis oil may include a pyrolysis upgrading unit having a mixed metal oxide catalyst and a separation unit operable to separate used mixed metal oxide catalyst from a reaction effluent. A method for upgrading pyrolysis oil may include contacting the pyrolysis oil with hydrogen in the presence of the mixed metal oxide catalyst at reaction conditions to produce a reaction effluent. The pyrolysis oil may include multi-ring aromatic compounds. The mixed metal oxide catalyst may include a plurality of catalyst particles and each of the plurality of catalyst particles having a plurality of metal oxides. Contacting the pyrolysis oil with hydrogen in the presence of the mixed metal oxide catalyst at the reaction conditions may convert at least a portion of the multi-ring aromatic compounds in the pyrolysis oil to the light aromatic compounds.Type: GrantFiled: February 4, 2021Date of Patent: July 12, 2022Assignee: Saudi Arabian Oil CompanyInventors: Miao Sun, Noor Al-Mana, Sohel K Shaikh, Zhonglin Zhang, Fahad A. Almalki
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Patent number: 11377400Abstract: A method for upgrading pyrolysis oil includes contacting a pyrolysis oil feed with hydrogen in the presence of a mixed metal oxide catalyst in a slurry reactor to produce an intermediate stream comprising light aromatic compounds comprising mono-aromatic compounds, di-aromatic compounds, or both, passing the intermediate stream to a hydrocracking reactor, contacting the intermediate stream with hydrogen in the presence of a hydrocracking catalyst in a hydrocracking reactor to produce a hydrocracking effluent comprising aromatic compounds having six to nine carbon atoms, passing the hydrocracking effluent to a transalkylation reactor, and contacting the hydrocracking effluent with hydrogen in the presence of a transalkylation catalyst in the transalkylation reactor to produce a transalkylation effluent comprising xylenes.Type: GrantFiled: July 1, 2021Date of Patent: July 5, 2022Assignee: Saudi Arabian Oil CompanyInventors: Miao Sun, Sohel K Shaikh, Ibrahim A. Abba, Zhonglin Zhang
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Patent number: 11345864Abstract: A system for upgrading pyrolysis oil may include a pyrolysis upgrading unit having a mixed metal oxide catalyst and a separation unit operable to separate used mixed metal oxide catalyst from a reaction effluent. A method for upgrading pyrolysis oil may include contacting the pyrolysis oil with hydrogen in the presence of the mixed metal oxide catalyst at reaction conditions to produce a reaction effluent. The pyrolysis oil may include multi-ring aromatic compounds. The mixed metal oxide catalyst may include a plurality of catalyst particles and each of the plurality of catalyst particles having a plurality of metal oxides. Contacting the pyrolysis oil with hydrogen in the presence of the mixed metal oxide catalyst at the reaction conditions may convert at least a portion of the multi-ring aromatic compounds in the pyrolysis oil to the light aromatic compounds.Type: GrantFiled: February 4, 2021Date of Patent: May 31, 2022Assignee: Saudi Arabian Oil CompanyInventors: Miao Sun, Noor Al-Mana, Sohel K Shaikh, Zhonglin Zhang, Fahad A. Almalki
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Systems and processes integrating fluidized catalytic cracking with metathesis for producing olefins
Patent number: 11339332Abstract: Processes for producing olefins include introducing a hydrocarbon feed to a high-severity fluidized catalytic cracking system, contacting the hydrocarbon feed with a cracking catalyst under high-severity conditions in the high-severity fluidized catalytic cracking system to produce a cracking reaction effluent comprising butene, and passing at least a portion of the cracking reaction effluent, which includes at least butene, to a metathesis system. The processes further include contacting the portion of the cracking reaction effluent with a metathesis catalyst in the metathesis system, which causes at least a portion of the butene in the cracking C4 effluent to undergo a metathesis reaction to produce a metathesis reaction effluent comprising at least one of ethylene, propene, or both. The processes may further include separating a metathesis C5+ effluent from the metathesis reaction effluent and passing the metathesis C5+ effluent back to the high-severity fluidized catalytic cracking unit.Type: GrantFiled: January 29, 2020Date of Patent: May 24, 2022Assignee: Saudi Arabian Oil CompanyInventors: Sohel K. Shaikh, Raed H. Abudawoud, Zhonglin Zhang, Munir D. Khokhar, Furqan Aljumah -
Patent number: 11326108Abstract: In accordance with one or more embodiments of the present disclosure, a method for producing alcohol gasoline blending components includes cracking, in a steam cracker, a hydrocarbon feed to form a first ethylene stream, a first propylene stream, and a C4 stream comprising isobutene and butadiene; reacting, in a methyl tertiary butyl ether (MTBE) unit, the C4 stream with a methanol stream to form MTBE and a butadiene-rich C4 stream; selectively hydrogenating, in a butadiene unit, the butadiene-rich C4 stream to form a butene-rich C4 stream including butene-1, cis-butene-2, and trans-butene-2; producing, in an isononanol unit, isononanol and an olefin-rich stream from the butene-rich C4 stream; and hydrating the olefin-rich stream in a hydration unit by combining the olefin-rich stream with a water stream and a catalyst composition to produce the alcohol gasoline blending components.Type: GrantFiled: March 11, 2021Date of Patent: May 10, 2022Assignee: Saudi Arabian Oil CompanyInventors: Omer Refa Koseoglu, Sohel Shaikh, Zhonglin Zhang
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Patent number: 11306257Abstract: In accordance with one or more embodiments of the present disclosure, a method for producing epoxide gasoline blending components includes cracking, in a steam cracker, a hydrocarbon feed to form a first ethylene stream, a first propylene stream, and a C4 stream comprising isobutene and butadiene; reacting, in a methyl tertiary butyl ether (MTBE) unit, the C4 stream with a methanol stream to form MTBE and a butadiene-rich C4 stream; selectively hydrogenating, in a butadiene unit, the butadiene-rich C4 stream to form a butene-rich C4 stream including butene-1, cis-butene-2, and trans-butene-2; producing, in an isononanol unit, isononanol and an olefin-rich stream from the butene-rich C4 stream; and hydrogenating the olefin-rich stream by combining the olefin-rich stream with a hydrogen stream and a catalyst composition to produce the paraffins.Type: GrantFiled: March 11, 2021Date of Patent: April 19, 2022Assignee: Saudi Arabian Oil CompanyInventors: Omer Refa Koseoglu, Sohel Shaikh, Zhonglin Zhang
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Publication number: 20220111375Abstract: According to one embodiment, a catalyst system that reduces polymeric fouling may include at least one chromium compound, at least one aluminum compound, and at least one antifouling agent or a derivative thereof. The antifouling agent may have a structure including a central aluminum molecule bound to an R1 group, bound to an R2 group, and bound to an R3 group. One or more of the chemical groups R1, R2, and R3 may be antifouling groups having the structure —O((CH2)nO)mR4, a phosphonium or phosphonium salt, a sulfonate or sulfonate salt, a sulfonium or sulfonium salt, an ester, an anhydride, a polyether, or a long-chained amine-capped compound, where n is an integer from 1 to 20, m is an integer from 1 to 100, and R4 is a hydrocarbyl group. The chemical groups R1, R2, or R3 that do not include an antifouling group, if any, may be hydrocarbyl groups.Type: ApplicationFiled: October 9, 2020Publication date: April 14, 2022Applicant: Saudi Arabian Oil CompanyInventors: Sohel Shaikh, Motaz Khawaji, Zhonglin Zhang, Wei Xu
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Patent number: 11254879Abstract: A process for removing asphaltenes from an oil feed, the process comprising the steps of introducing the oil feed to a de-asphalting column, where the oil feed comprises a carbonaceous material and asphaltenes, where the de-asphalting column comprises a heteropolyacid, operating the de-asphalting column at a reaction temperature and a reaction pressure for a residence time such that the heteropolyacid is operable to catalyze an acid catalyzed polymerization reaction of the asphaltenes to produce polymerized asphaltenes, the polymerized asphaltenes precipitate from the carbonaceous material in the oil feed, and withdrawing a de-asphalted oil from the de-asphalting column, where the de-asphalted oil is in the absence of the heteropolyacids, where the de-asphalted oil has a lower concentration of sulfur, a lower concentration of nitrogen, and a lower concentration of metals as compared to the oil feed, where the process for removing asphaltenes is in the absence of added hydrogen gas.Type: GrantFiled: February 5, 2021Date of Patent: February 22, 2022Assignee: SAUDI ARABIAN OIL COMPANYInventors: Miao Sun, Zhonglin Zhang, Sohel K Shaikh
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Patent number: 11248181Abstract: A method of producing a fuel additive includes passing a feed stream comprising C4 hydrocarbons through a butadiene extraction unit producing a first process stream; passing the first process stream through a methyl tertiary butyl ether unit producing a second process stream and a methyl tertiary butyl ether product; passing the second process stream through a hydration unit producing the fuel additive and a recycle stream; passing the recycle stream through a hydrogenation unit; and recycling the recycle stream to a steam cracker unit and/or to the feed streamType: GrantFiled: April 11, 2019Date of Patent: February 15, 2022Assignees: SABIC GLOBAL TECHNOLOGIES B.V., SAUDI ARABIAN OIL COMPANYInventors: Guillermo Leal, Kareemuddin Mahaboob Shaik, Hiren Shethna, Naif Mohammed Al-Naddah Al-Otaibi, Mohammed Bismillah Ansari, Zhonglin Zhang
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Patent number: 11236031Abstract: The present application provides systems and methods for producing isononanol and gasoline and diesel blending components. In at least one embodiment of the present systems and methods, a hydrocarbon feed is cracked in a steam cracker to form a first ethylene stream, a first propylene stream, and a C4 stream comprising isobutene and butadiene. The C4 stream is reacted with a methanol stream in a methyl tertiary butyl ether (MTBE) unit to form MTBE and a butadiene-rich C4 stream. The butadiene-rich C4 stream is selectively hydrogenated in a butadiene unit to form a butene-rich C4 stream. The butene-rich C4 stream undergoes a series of reactions in an isononanol unit to produce isononanol and an olefin-rich stream. The olefin-rich stream is then separate, in a separation unit, a C8, C12, and C16 fuel oil streams.Type: GrantFiled: February 12, 2020Date of Patent: February 1, 2022Assignee: Saudi Arabian Oil CompanyInventors: Omer Refa Koseoglu, Sohel Shaikh, Zhonglin Zhang, Salem R. AlSubayee
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Patent number: 11225617Abstract: In accordance with one or more embodiments of the present disclosure, a continuous catalytic deasphalting process includes introducing a feed comprising crude oil and solvent to a first reactor to deasphalt the feed, producing polymerized asphaltene adsorbed to the catalyst and deasphalted oil; introducing solvent to a second reactor to regenerate catalyst in the second reactor while the deasphalting step is performed in the first reactor; introducing a wash solvent to the first reactor after deasphalting to remove the polymerized asphaltene, thereby regenerating the catalyst in the first reactor and producing a mixture comprising solvent and polymerized asphaltene; passing the mixture to a separator downstream of the reactor system to separate the wash solvent from the polymerized asphaltenes; and reintroducing at least a portion of the separated wash solvent to at least one of the first and second reactors.Type: GrantFiled: June 25, 2020Date of Patent: January 18, 2022Assignee: Saudi Arabian Oil CompanyInventors: Miao Sun, Qi Xu, Zhonglin Zhang, Sohel K. Shaikh
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Publication number: 20210403815Abstract: In accordance with one or more embodiments of the present disclosure, a continuous catalytic deasphalting process includes introducing a feed comprising crude oil and solvent to a first reactor to deasphalt the feed, producing polymerized asphaltene adsorbed to the catalyst and deasphalted oil; introducing solvent to a second reactor to regenerate catalyst in the second reactor while the deasphalting step is performed in the first reactor; introducing a wash solvent to the first reactor after deasphalting to remove the polymerized asphaltene, thereby regenerating the catalyst in the first reactor and producing a mixture comprising solvent and polymerized asphaltene; passing the mixture to a separator downstream of the reactor system to separate the wash solvent from the polymerized asphaltenes; and reintroducing at least a portion of the separated wash solvent to at least one of the first and second reactors.Type: ApplicationFiled: June 25, 2020Publication date: December 30, 2021Applicant: Saudi Arabian Oil CompanyInventors: Miao Sun, Qi Xu, Zhonglin Zhang, Sohel K. Shaikh
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Publication number: 20210317013Abstract: A method and device for removing chloride ions in desulfurized wastewater by electrochemical coupling in which the device comprises: an electrolyte tank having a top and a bottom wherein the tank is used as a separator in a separation process and as an electrode regenerator in an electrode regeneration process; two electrodes comprising a hydrogen evolution electrocatalysis function electrode and an electrochemically switched ion exchange (ESIX) function electrode respectively, wherein the electrodes are connected with each other by a wire; two DC circuits having opposite electric field directions and used alternately in the separation process and the electrode regeneration process respectively; the bottom of the electrolyte tank is provided with a purified high-concentration chloride ion wastewater inlet and a flocculation product outlet; the top of the tank is provided with a dechlorination treatment water outlet and a hydrogen collecting port; and, in the electrode regeneration process, the electrolyte tanType: ApplicationFiled: April 13, 2020Publication date: October 14, 2021Inventors: Xiaogang HAO, Xiaoqiong HAO, Xiao DU, Zhonglin ZHANG
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SYSTEMS AND PROCESSES INTEGRATING STEAM CRACKING WITH DUAL CATALYST METATHESIS FOR PRODUCING OLEFINS
Publication number: 20210301213Abstract: Processes for producing olefins include integration of steam cracking with a dual catalyst metathesis process. The processes include steam cracking a hydrocarbon feed to form a cracking reaction effluent containing butenes, separating the cracking reaction effluent to produce a cracking C4 effluent including normal butenes, isobutene, and 1,3-butadiene, subjecting the cracking C4 effluent to selective hydrogenation to convert 1,3-butadiene in the cracking C4 effluent to normal butenes, removing isobutene from a hydrogenation effluent to produce a metathesis feed containing normal butenes, and contacting the metathesis feed with a metathesis catalyst and a cracking catalyst directly downstream of the metathesis catalyst to produce a metathesis reaction effluent.Type: ApplicationFiled: March 26, 2020Publication date: September 30, 2021Applicant: Saudi Arabian Oil CompanyInventors: Sohel K Shaikh, Raed H Abudawoud, Zhonglin Zhang, Munir D Khokhar, Furqan Aljumah -
Patent number: 11111192Abstract: A method for producing para-xylene (PX) includes introducing a C8 aromatic-containing composition to a xylene rerun column to separate the C8 aromatic-containing composition into a xylene-containing effluent and a heavy effluent and passing the xylene-containing effluent to a PX processing loop that includes a PX recovery unit operable to separate a PX product from the xylene-containing effluent, a membrane isomerization unit operable to convert a portion of the MX, OX, or both from the xylene-containing effluent to PX, an EB dealkylation unit operable to dealkylate EB from the xylene-containing effluent to produce benzene, toluene, and other C7? compounds, and a membrane separation unit operable to produce a permeate that is PX-rich and a retentate that is PX-lean. The permeate is passed to the PX recovery unit for recovery of PX, which the retentate is bypassed around the PX recovery unit circulated through the xylene processing loop.Type: GrantFiled: July 23, 2020Date of Patent: September 7, 2021Assignee: Saudi Arabian Oil CompanyInventors: Zhonglin Zhang, Sohel K Shaikh, Veera Venkata R Tammana, Raed H. Abudawoud, Bruce Richard Beadle, Hisham Tawfiq Bassam, Rakan Sulaiman Bilaus
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Patent number: 11110440Abstract: A composite catalyst for coal depolymerization, the catalyst includes an agent A and an agent B. The agent A includes an iron salt-based catalyst, and the agent B includes a metal salt-based catalyst different from the iron salt-based catalyst. The agent A and the agent B are alternately added during use.Type: GrantFiled: August 2, 2018Date of Patent: September 7, 2021Assignee: TAIYUAN UNIVERSITY OF TECHNOLOGYInventors: Wei Huang, Litong Liang, Qian Zhang, Jianwei Liu, Juntian Huai, Xiaogang Hao, Zhonglin Zhang