Estimation and calibration of downhole buckling conditions
A method for estimating an axial force transfer efficiency of a drillstring in a borehole includes lifting the drillstring so that the drill bit is off the bottom of the borehole, measuring a hook load, slacking off a first reference amount of the hook load, determining a first weight on bit at the bottom of the drillstring and determining the axial force transfer efficiency based, at least in part, on the measured hook load, the first weight on bit, and the first reference amount of hook load.
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This application is a U.S. National Stage Application of International Application No. PCT/US2013/060171 filed Sep. 17, 2013, which is hereby incorporated by reference in its entirety.
BACKGROUNDThe present disclosure relates generally to subterranean drilling operations and, more particularly, to the estimation and calibration of the axial force transfer efficiency of a drillstring.
Hydrocarbons, such as oil and gas, are commonly obtained from subterranean formations that may be located onshore or offshore. The development of subterranean operations and the processes involved in removing hydrocarbons from a subterranean formation are complex. Typically, subterranean operations involve a number of different steps such as, for example, drilling a wellbore at a desired well site, treating the wellbore to optimize production of hydrocarbons, and performing the necessary steps to produce and process the hydrocarbons from the subterranean formation.
In certain directional drilling applications where the borehole path is tortuous, the drillstring path may deviate from the borehole curvature. Depending on the amount of deviation and the compression of the drillstring, the drillstring may take on a lateral or sinusoidal buckling mode. This may also be referred to as “snaking” of the drillstring. When the drillstring is in the lateral bucking mode, further compression of the drillstring may cause the drillstring enters a helical buckling mode. The helical bucking mode may also be referred to as “corkscrewing.” Buckling may result in loss of efficiency in the drilling operation and premature failure of one or more drillstring components.
Some specific exemplary embodiments of the disclosure may be understood by referring, in part, to the following description and the accompanying drawings.
While embodiments of this disclosure have been depicted and described and are defined by reference to exemplary embodiments of the disclosure, such references do not imply a limitation on the disclosure, and no such limitation is to be inferred. The subject matter disclosed is capable of considerable modification, alteration, and equivalents in form and function, as will occur to those skilled in the pertinent art and having the benefit of this disclosure. The depicted and described embodiments of this disclosure are examples only, and not exhaustive of the scope of the disclosure.
DETAILED DESCRIPTIONThe present disclosure relates generally to subterranean drilling operations and, more particularly, to the estimation and calibration of the axial force transfer efficiency of a drillstring.
Illustrative embodiments of the present disclosure are described in detail herein. In the interest of clarity, not all features of an actual implementation may be described in this specification. It will of course be appreciated that in the development of any such actual embodiment, numerous implementation-specific decisions are made to achieve the specific implementation goals, which will vary from one implementation to another. Moreover, it will be appreciated that such a development effort might be complex and time-consuming, but would nevertheless be a routine undertaking for those of ordinary skill in the art having the benefit of the present disclosure.
To facilitate a better understanding of the present disclosure, the following examples of certain embodiments are given. In no way should the following examples be read to limit, or define, the scope of the disclosure. Embodiments of the present disclosure may be applicable to horizontal, vertical, deviated, or otherwise nonlinear wellbores in any type of subterranean formation. Embodiments may be applicable to injection wells as well as production wells, including hydrocarbon wells. Embodiments may be implemented using a tool that is made suitable for testing, retrieval and sampling along sections of the formation. Embodiments may be implemented with tools that, for example, may be conveyed through a flow passage in tubular string or using a wireline, slickline, coiled tubing, downhole robot or the like.
The terms “couple” or “couples” as used herein are intended to mean either an indirect or a direct connection. Thus, if a first device couples to a second device, that connection may be through a direct connection or through an indirect mechanical or electrical connection via other devices and connections. Similarly, the term “communicatively coupled” as used herein is intended to mean either a direct or an indirect communication connection. Such connection may be a wired or wireless connection such as, for example, Ethernet or LAN. Such wired and wireless connections are well known to those of ordinary skill in the art and will therefore not be discussed in detail herein. Thus, if a first device communicatively couples to a second device, that connection may be through a direct connection, or through an indirect communication connection via other devices and connections.
The present disclosure relates generally to subterranean drilling operations and, more particularly, to the estimation and calibration of the axial force transfer efficiency of a drillstring.
As shown in
A processor 180 may be used to collect and analyze data from one or more sensors and to control the operation of one or more drilling operations. The processor 180 may alternatively be located below the surface, for example, within the drillstring. The processor 180 may operate at a speed that is sufficient to be useful in the drilling process. The processor 180 may include or interface with a terminal 185. The terminal 185 may allow an operator to interact with the processor 180.
In the embodiment shown, the processor 180 may include an information handling system. As used herein, information handling systems may include any instrumentality or aggregate of instrumentalities operable to compute, classify, process, transmit, receive, retrieve, originate, switch, store, display, manifest, detect, record, reproduce, handle, or utilize any form of information, intelligence, or data for business, scientific, control, or other purposes. For example, an information handling system may be a personal computer, a network storage device, or any other suitable device and may vary in size, shape, performance, functionality, and price. The information handling system may include random access memory (RAM), one or more processing resources such as a central processing unit (CPU) or hardware or software control logic, read only memory (ROM), and/or other types of nonvolatile memory. Additional components of the information handling system may include one or more disk drives, one or more network ports for communication with external devices as well as various input and output (I/O) devices, such as a keyboard, a mouse, and a video display. The information handling system may also include one or more buses operable to transmit communications between the various hardware components.
For purposes of this disclosure, an information handling system may include any instrumentality or aggregate of instrumentalities operable to compute, classify, process, transmit, receive, retrieve, originate, switch, store, display, manifest, detect, record, reproduce, handle, or utilize any form of information, intelligence, or data for business, scientific, control, or other purposes. For example, an information handling system may be a personal computer, a network storage device, or any other suitable device and may vary in size, shape, performance, functionality, and price. The information handling system may include random access memory (RAM), one or more processing resources such as a central processing unit (CPU) or hardware or software control logic, ROM, and/or other types of nonvolatile memory. Additional components of the information handling system may include one or more disk drives, one or more network ports for communication with external devices as well as various input and output (I/O) devices, such as a keyboard, a mouse, and a video display. The information handling system may also include one or more buses operable to transmit communications between the various hardware components. It may also include one or more interface units capable of transmitting one or more signals to a controller, actuator, or like device.
For the purposes of this disclosure, computer-readable media may include any instrumentality or aggregation of instrumentalities that may retain data and/or instructions for a period of time in a non-transitory state. Computer-readable media may include, for example, without limitation, storage media such as a direct access storage device (e.g., a hard disk drive or floppy disk drive), a sequential access storage device (e.g., a tape disk drive), compact disk, CD-ROM, DVD, RAM, ROM, electrically erasable programmable read-only memory (EEPROM), and/or flash memory; as well as communications media such wires, optical fibers, microwaves, radio waves, and other electromagnetic and/or optical carriers; and/or any combination of the foregoing.
Example implementations of determining the axial force transfer efficiency of the drillstring (block 305) include modeling to determine the whether and when the drillstring may experience a lateral buckling mode. One example implementation uses the following equation to determine the force needed to induce onset of sinusoidal buckling.
where I is the moment of inertial for the drillstring component being modeled, E is Young's modulus of elasticity, W is the tubular weight in mud; θ is the wellbore inclination, and r is the radial clearance between wellbore and drillstring component.
Another example implementation uses the following equation to determine the force needed to induce onset of sinusoidal buckling using a curvilinear model.
where wc is the constant force between the drillstring and wellbore, which, in turn, may be calculated using the following equation.
wc=√{square root over ((wbp sin θ+Fhθ′)2+(Fb sin θΦ′)2)} (Equation 3)
where Φ is the azimuth angle and ′ is the derivative with respect to measured depth.
In certain implementations for a constant curvature wellbore 165 the contact force may be expressed as
wc=√{square root over ((wbpnz−FhK)2+(wbpbz)2)} (Equation 4)
where nz is vertical component of the normal to the curve and bz is the vertical component of the binormal to the curve.
Example implementations of determining the axial force transfer efficiency of the drillstring (block 305) include modeling to determine the when the drillstring will experience a sinusoidal buckling mode. In one example implementation, the compression force to induce onset of helical buckling is determined using the following equation.
Fh=F×Fs (Equation 5)
where F is a buckling constant. Examples of the buckling constant include one or more of −2.83, −2.85, −2.4, −5.66, −3.75, −3.66, and −4.24.
In certain example implementations, as part of the determination of the axial force transfer efficiency of a drillstring (block 305), a Buckling Limit Factor (BLF) is calculated. The BLF may account for one or more factors that influence bucking of the drillstring. In general, the BLF is used to calibrate bucking models and adjust the buckling limits based on one or more of wellbore tortuosity, borehole quality, and borehole shape. An example factor that influences buckling is the lateral clearance of the wellbore 165. For example, a washout of a portion of wellbore 165 influences buckling. A second example factor that influences buckling is localized heating of the drillstring. Localized heating may be caused, for example, by fluid flows behind the drillstring. In certain implementations, the circulating fluid around the drillstring causes a fluid pressure change in the wellbore. The some situations, the fluid flow further causes fluid heat transfer between the drillpipe 140 and the wellbore 165. A third example factor that influences buckling is temperature increase, for example, due to drilling the borehole 165 or due to production from a formation. A fourth example factor that influences buckling is formation sticking. This condition may be caused, for example, by axial restraints along borehole 165. A fifth example factor that influences buckling is an incremental compressive load of the drillstring. This compressive load of the drillstring may be due to force applied either at the bit. The compressive loading may also be increased by tools such as a hole opener or by an underreamer in the drillstring. A sixth example factor that influences buckling is wellbore interaction with the drillstring. This may be caused, for example by friction of the wellbore on the borehole 165 and by side loading. A seventh example factor that influences buckling is the wellbore trajectory and tortuosity. In some implementations, one or more of the influencing factors are eliminated or not considered. In other example implementations, each of the influencing factors is considered.
Example implementations may account for one or more of these factors in the BLF. Using the BLF, the modified buckling force (Fs(modified)) may be determined using the following equation.
The compression force to induce onset of helical buckling may be calculated using the following equation.
Fh=F×Fs(modified) (Equation 7)
In block 420, the processor 180 slacks off a reference amount of hook load. In some example embodiments, the processor 180 slacks off loads in increments of 5 kips, 10 kips, or an increment between 5 and 10 kips. In still other embodiments, the processor 180 increases hook load rather than slacking off. For example, in one implementation the hook load is increased in increments of 5 kips, 10 kips, or an increment between 5 and 10 kips.
In block 425, after having altered the hook load by either slacking off or increasing the hook load, the processor 180 measures the weight on bit at the bottom of the borehole 165. In some example implementations, the weight on bit is measured by a sensor in the BHA. In other example implementations, the weight of bit is measured by a sensor in one or more of subs 155.
In block 430, the processor 180 determines whether or not to repeat the process of altering the hook load and measuring the corresponding weight on bit (blocks 420 and 425). In some example implementations, the processor 180 repeats the process of slacking off a reference amount and measuring the weight on bit for two, three, four, five, or more iterations. In one embodiment, the process of slacking off a reference amount and measuring the weight on bit is repeated until the drillstring is in or near a lockup state and no more weight can be slacked off.
In some implementations, if the processor 180 determines that the process of slacking off a reference hook load and measuring the corresponding weight on bit (blocks 420 and 425) should be continued, the processor 180 adjusts the rotation rate of the drillstring before repeating the process. In one example implementation, the processor 180 increases the rate of rotation 5-10 RPM before repeating. In one example implementation, the processor 180 decreases the rate of rotation 5-10 RPM before repeating.
In block 440, the processor 180 determines the axial force transfer efficiency based, at least in part, on the measured hook load (from block 410), the one or more reference amount of hook load that were slacked off (from block 420), and the one or more corresponding weights on bit (from block 425). One example embodiment calculates a slack-off efficiency. In one example embodiment, the slack-off efficiency may be calculated using the following equation:
where ΔHL is the change in hook load (i.e., the amount load slacked off or added) and ΔWOB is the corresponding change in weights on bit.
Certain implementations may omit one or more of block 405-440. For example, modifying the axial force transfer efficiency based on a load transfer test (block 310) may be performed without first lifting the drill bit 160 off the bottom of the borehole 165. In such an implementation, the hook load may still be changed by adding hook load or slacking off hook load and corresponding changes in weight on bit are determined as described above.
In some implementations, the process for modifying the axial force transfer efficiency based on a load transfer test (block 310) is performed while the drillstring is not rotating. In other implementations, the for modifying the axial force transfer efficiency based on a load transfer test (block 310) is performed while the drillstring is rotating and the rate of rotation may or may not be altered during the execution of block 310. In some implementations, the process for modifying the axial force transfer efficiency based on a load transfer test (block 310) is performed while mud is circulated though the borehole 165. In other implementations, the process for modifying the axial force transfer efficiency based on a load transfer test (block 310) is performed without mud circulating though the borehole 165.
In other example implementations, the axial force transfer efficiency is modified based on one or more local magnetic parameters. In still other implementations, the axial force transfer efficiency is modified based on surveys of record, which may include applied corrections. In still other implementations, the axial force transfer efficiency is modified based on the rate of rotation of the drillstring, which may be expressed in RPM. In some implementations, the axial force transfer efficiency is modified based on one or more measured weights on bit or torques on bit. In some implementations, the axial force transfer efficiency is modified based on measured bending moments in the drillstring. In some implementations, the axial force transfer efficiency is modified based on mud weight. In some implementations, the axial force transfer efficiency is modified based on the configuration of the BHA, for example based on the distances of sensors to the bit 160. In some implementations, the axial force transfer efficiency is modified based on dimensions of one or more segments of the borehole. Other data that is used for the determination of the axial force transfer efficiency includes one or more of hook-load, torque, stand-pipe pressure, fluid flow rate, and mud density.
Therefore, the present disclosure is well adapted to attain the ends and advantages mentioned as well as those that are inherent therein. The particular embodiments disclosed above are illustrative only, as the present disclosure may be modified and practiced in different but equivalent manners apparent to those skilled in the art having the benefit of the teachings herein. Furthermore, no limitations are intended to the details of construction or design herein shown, other than as described in the claims below. It is therefore evident that the particular illustrative embodiments disclosed above may be altered or modified and all such variations are considered within the scope and spirit of the present disclosure. Also, the terms in the claims have their plain, ordinary meaning unless otherwise explicitly and clearly defined by the patentee. The indefinite articles “a” or “an,” as used in the claims, are defined herein to mean one or more than one of the element that it introduces.
Claims
1. A method for estimating an axial force transfer efficiency of a drillstring in a borehole, the drillstring comprising a drill bit, the method comprising:
- lifting the drillstring so that the drill bit is off the bottom of the borehole;
- measuring a hook load;
- slacking off a first reference amount of the hook load;
- determining a first weight on bit at the bottom of the drillstring; and
- determining the axial force transfer efficiency based, at least in part, on the measured hook load, the first weight on bit, and the first reference amount of hook load.
2. The method of claim 1, further comprising:
- slacking off a second reference amount of the hook load;
- determining a second weight on bit at the bottom of the drillstring; and
- wherein determining the axial force transfer efficiency is further based, at least in part, on the second weight on bit and the second reference amount of hook load.
3. The method of claim 2, further comprising:
- slacking off one or more subsequent reference amounts of the hook load;
- determining one or more corresponding subsequent weights on bit at the bottom of the drillstring; and
- wherein determining the axial force transfer efficiency is further based, at least in part, on the one or more corresponding subsequent reference amounts of hook load and the one or more corresponding subsequent weights on bit.
4. The method of claim 3, wherein the first reference amount of hook load, the second reference amount of hook load, and the one or more subsequent reference amounts of hook load are between 5 and 10 kips.
5. The method of claim 2, wherein slacking off a first reference amount of the hook load and slacking off the second reference amount of the hook load are performed while the drillstring is rotating.
6. The method of claim 5, further comprising:
- altering the rotation rate of the drillstring between slacking off the first reference amount of the hook load and slacking off the second reference amount of the hook load.
7. The method of claim 2, wherein slacking off the first reference amount of the hook load and slacking off the second reference amount of the hook load are performed while the drillstring is not rotating.
8. The method of claim 1, wherein determining an axial force transfer efficiency is further based, at least in part, on one or more of: one or more time-depth measurements from the drillstring; one or more local magnetic parameters; a rotation rate of the drillstring; a torque on bit of the drillstring; one or more bending moments of the drillstring; a mud weight; and one more borehole diameters.
9. The method of claim 1, further comprising:
- performing a drilling operation in a subterranean formation; and
- altering a rate of penetration of a wellbore in the subterranean formation based, at least in part, on the determined axial force transfer efficiency of the drillstring.
10. A system for controlling one or more drilling operations, comprising:
- at least one processor; and
- a memory including non-transitory executable instructions for estimating an axial force transfer efficiency of a drillstring, wherein the executable instructions cause at least one processor to:
- lift the drillstring so that the drill bit is off the bottom of a borehole;
- measure a hook load;
- slack off a first reference amount of the hook load;
- determine a first weight on bit at the bottom of the drillstring; and
- determine an axial force transfer efficiency based, at least in part, on the measured hook load, the first weight on bit, and the first reference amount of hook load.
11. The system of claim 10, wherein the executable instructions further cause the at least one processor to:
- slack off a second reference amount of the hook load;
- determine a second weight on bit at the bottom of the drillstring; and
- determine the axial force transfer efficiency based, at least in part, on the measured hook load, the first weight on bit, the second weight on bit, the first reference amount of hook load, and the second reference amount of hook load.
12. The system of claim 11, wherein the first reference amount and the second reference amount are between 5 and 10 kips.
13. The system of claim 11, wherein slacking off the first reference amount of the hook load and slacking off the second reference amount of the hook load are performed while the drillstring is rotating.
14. The system of claim 11, wherein slacking off the first reference amount of the hook load and slacking off the second reference amount of the hook load are performed while the drillstring is not rotating.
15. The system of claim 10, wherein the executable instructions further cause the at least one processor to:
- alter a rotation rate of the drillstring between slacking off the first reference amount of the hook load and slacking off the second reference amount of the hook load.
16. The system of claim 10, wherein the executable instruction further cause the one processor to determine the axial force transfer efficiency further based, at least in part, on one or more of: one or more time-depth information; one or more local magnetic parameters; a rotation rate of the drillstring; a torque on bit of the drillstring; one or more bending moments of the drillstring; a mud weight; and one more borehole diameters.
17. The system of claim 10, wherein the executable instructions further cause the at least one processor to:
- control a drilling operation in a subterranean formation; and
- alter the rate of penetration of a wellbore in the subterranean formation based, at least in part, on the determined axial force transfer efficiency of the drillstring.
18. A system for controlling one or more drilling operations, comprising:
- a drillstring including a drill bit;
- at least one processor; and
- a memory including non-transitory executable instructions for estimating an axial force transfer efficiency of a drillstring, wherein the executable instructions cause at least one processor to:
- alter the hook load by a first reference amount;
- measure a first weight on bit at the bottom of the drillstring;
- alter the hook load by a second reference amount;
- measure a second weight on bit at the bottom of the drillstring; and
- determine an axial force transfer efficiency based, at least in part, on the first and second reference amounts of hook load, the first weight on bit, and the second weight on bit.
19. The system of claim 18, wherein:
- the executable instructions that cause at least one processor to alter the hook load by a first reference amount cause the at least one processor to: increase hook load by the first reference amount; and
- the executable instructions that cause at least one processor to alter the hook load by a second reference amount cause the at least one processor to: increase hook load by the second reference amount.
20. The system of claim 18, wherein the first reference amount and the second reference amount are between 5 and 10 kips.
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Type: Grant
Filed: Sep 17, 2013
Date of Patent: Aug 20, 2019
Patent Publication Number: 20160251954
Assignee: Halliburton Energy Services, Inc. (Houston, TX)
Inventor: Robello Samuel (Houston, TX)
Primary Examiner: Caroline N Butcher
Application Number: 14/412,158
International Classification: E21B 44/04 (20060101); E21B 44/00 (20060101); E21B 7/04 (20060101); E21B 41/00 (20060101); G05B 17/02 (20060101); G06F 17/11 (20060101);