Stock-firearm interface

- Magpul Industries Corp.

A quick detach mount and method are disclosed. The mount includes an accessory receiving portion shaped to receive a quick detach interface, and a first arm extending from the accessory receiving portion. The quick detach mount is shaped to receive a first fastener and a second fastener, whereby the quick detach mount is shaped distribute a force from the accessory receiving portion.

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Description
CROSS REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. patent application Ser. No. 14/639,778 filed Mar. 5, 2015 and entitled STOCK-FIREARM INTERFACE, which is a divisional of U.S. patent application Ser. No. 14/577,914 filed Dec. 19, 2014 and entitled STOCK FOR A FIREARM, now U.S. Pat. No. 9,228,795, the entire disclosure of which is hereby incorporated by reference for all purposes, as if fully set forth herein.

COPYRIGHT

A portion of the disclosure of this patent document contains material that is subject to copyright protection. The copyright owner has no objection to the facsimile reproduction by anyone of the patent disclosure, as it appears in the Patent and Trademark Office patent files or records, but otherwise reserves all copyright rights whatsoever.

FIELD OF THE INVENTION

The present invention relates to firearms. In particular, but not by way of limitation, the present invention relates to systems and methods for using a firearm stock assembly.

BACKGROUND OF THE INVENTION

A number of firearm designs have been developed over the years. Over time, a number of countries and manufacturers have developed a variety of manufacturing tolerances for firearms based off of the same design. For example, the AK-47 style firearm has been manufactured and in use around the world for over half a century, and, although similar patterns are used for manufacture, diverging manufacturing tolerances exist, depending on the country of origin and/or year of design. Therefore, components manufactured by a first manufacturer often do not properly fit components manufactured by a second manufacturer, despite purportedly being of the same design or pattern.

In another typical firearm design, a folding stock assembly is provided. The folding stock assembly in many designs requires the user translate the folding stock along an axis prior to and/or during rotation about that axis (e.g., a vertical axis). Requiring the user translate the stock on the axis reduces the reliability of the weapon itself and increases the complexity of use of the weapon.

In another example, a folding stock generally has a folded configuration and an unfolded configuration, with the same locking mechanism being used to selectively maintain the stock assembly in the folded and unfolded configurations. Using the same lock for maintaining both configurations limits the freedom of the designer to control folding and unfolding forces.

In another example, when a user improperly applies a folding force to a folding stock assembly without disengaging a lock, the user may break the folding stock.

In another example, when a cheek riser is used and a user fires a weapon with a folding stock in the folded position, the charging handle may strike the cheek riser causing the cheek riser and/or a body of the folding stock itself to break.

In another example, firearms having a quick detach mechanism often experience a concentration of forces at the quick detach mechanism, thus leading to early failure of the quick detach mechanism.

In still another example, firearms having a length of pull adjustment feature generally require the user undergo a relatively cumbersome step to adjust the length of pull—often requiring a “third hand”. In such designs, the user must depress or pull a catch or spring in a transverse direction while pulling or pushing the buttstock in a lateral direction to adjust the length of pull.

Accordingly, a system and method is desired to address one or more of the shortfalls of present technology discussed above, and/or to provide other new and innovative features.

SUMMARY OF THE INVENTION

The present invention can provide a system or method for using a stock assembly for a firearm.

In one example, a quick detach mount is provided. The exemplary QD mount has an accessory receiving portion shaped to receive a quick detach interface, and a first arm extending from the accessory receiving portion. The exemplary QD mount is shaped to receive a first fastener and a second fastener, whereby the QD mount is shaped distribute a carry force from the accessory receiving portion.

In another example, a method of using a quick detach mount is provided. The exemplary method includes providing a QD mount having an accessory receiving portion shaped to receive a quick detach interface and a first arm extending from the accessory receiving portion. The exemplary method also includes attaching the QD mount to a component, wherein attaching comprises using a first fastener and a second fastener. The exemplary method also includes distributing a carry force from the accessory receiving portion by way of the first fastener and the second fastener.

As previously stated, the above-described embodiments and implementations are for illustration purposes only. Numerous other embodiments, implementations, and details of the invention are easily recognized by those of skill in the art from the following descriptions and claims.

BRIEF DESCRIPTION OF THE DRAWINGS

Various objects and advantages and a more complete understanding of the present invention are apparent and more readily appreciated by reference to the following Detailed Description and to the appended claims when taken in conjunction with the accompanying Drawings wherein:

FIG. 1 is an isometric view of a stock assembly according to an embodiment;

FIG. 2 is an isometric view of a stock assembly attached to a firearm in the folded position;

FIG. 3A is an isometric view of a stock-to-firearm interface according to an embodiment;

FIG. 3B is a three dimensional view of a stock-to-firearm interface according to an embodiment;

FIG. 3C is a side view of a stock-to-firearm interface according to an embodiment;

FIG. 3D is a side section view illustrating some components of a stock-to-firearm interface according to an embodiment;

FIG. 3E is a front view of some components of a stock-to-firearm interface according to an embodiment;

FIG. 4 is an isometric view of a quick detach mount according to an embodiment;

FIG. 5 is a side view of a folding stock assembly according to an embodiment;

FIG. 6 is another side view of a folding stock assembly according to an embodiment;

FIG. 7 is a top view of a lock according to an embodiment;

FIG. 8 is a top section view illustrating an engagement between a lock and a lock catch according to an embodiment;

FIG. 9 is an isometric view of a folding stock assembly according to an embodiment;

FIG. 9A is a side view of a cheek riser according to an embodiment;

FIG. 10 is a side section view of a folding stock assembly according to an embodiment;

FIG. 11A is a side section view of a portion of a modifiable firearm mount according to an embodiment;

FIG. 11B is an end section view of a modifier body according to an embodiments;

FIG. 11C is an end view of a primary mount body according to an embodiment;

FIG. 12 is a flow diagram of a method according to an embodiment;

FIG. 13A is an isometric view of a stock according to another embodiment;

FIG. 13B is a side view of a stock-to-firearm interface in the stock illustrated in FIG. 13A;

FIG. 14A is a left side view of the stock illustrated in FIG. 13A;

FIG. 14B is a right side view of the stock illustrated in FIG. 13A;

FIG. 15A is an isometric view of a stock according to another embodiment;

FIG. 15B is a detailed isometric view of a locking tab according to some embodiments;

FIG. 15C is a detailed side section view of the locking tab illustrated in FIG. 15B;

FIG. 15D is a detailed side section view of a drain according to some embodiments;

FIG. 16A is an isometric view of a cover according to some embodiments;

FIG. 16B is a top view of the cover illustrated in FIG. 16A;

FIG. 16C is a bottom view of the cover illustrated in FIG. 16A;

FIG. 16D is a front view of the cover illustrated in FIG. 16A;

FIG. 16E is a back view of the cover illustrated in FIG. 16A; and

FIG. 17 is a flowchart of a method according to some embodiments.

 DETAILED DESCRIPTION

Prior to describing the embodiments in detail, some terms as to be understood in this document shall first be defined. For the purpose of this document, the terms “top”, “bottom”, “vertical”, and “horizontal” shall be understood to reference orientation of components relative to a firearm that is held such that the barrel is horizontal to ground, and rotated such that a firing grip is not rotated to a left or a right when viewed from directly behind the weapon. For example, in FIG. 2, the stock assembly and the weapon's iron sights are on a top of the stock 10. The term “distal” shall be understood to reference those components or a direction approaching the end of a firearm from which rounds leave when fired, or furthest from a buttpad of an unfolded weapon. The term “proximal” shall be understood to reference those components or a direction opposing the distal end. For example, in FIG. 2, the stock 10 is attached at a proximal end of the weapon and the folding stock 104 has been rotated such that the buttstock 1044 is distal of the stock-to-firearm interface 102.

Referring now to the drawings, where like or similar elements are designated with identical reference numerals throughout the several views, FIG. 1 illustrates an isometric view of a stock assembly 10 for a firearm, according to an embodiment.

As seen, the stock 10 has a stock-to-firearm interface 102 for mounting the stock 10 to a firearm (not shown), and a folding stock assembly 104 hingedly coupled to the stock-to-firearm interface 102. The folding stock assembly 104 is shaped to rotate about a hinge 106 relative to the stock-to-firearm interface 102, toward a side of the firearm, such that the stock 10 can be folded into a folded configuration, as shown in FIG. 2. While the illustrated stock 10 folds to a right side of the firearm, in an alternative embodiment the stock 10 can fold to a left side of the firearm. With reference to both FIG. 1 and FIG. 2, the hinge 106 and/or the stock-to-firearm interface 102 may be shaped to limit rotation of the folding stock assembly 104 to rotational movement about the hinge 106. That is, the folding stock assembly 104 may be expressly blocked from translational (e.g., vertical) movement relative to the hinge 106 as the stock 10 is moved between an unfolded configuration, seen in FIG. 1, and a folded configuration, seen in FIG. 2, thus improving the reliability of the stock 10 and/or the ease of use, by eliminating one step, translation along a hinge axis, for the user, as compared to other folding stock assemblies known in the industry.

With reference now to FIGS. 3A-3E, the stock-to-firearm interface 102 is now discussed in further detail. The stock-to-firearm interface 102 has a modifiable firearm mount 1022 (see FIG. 3A), at least one detent notch 1024, a quick detach mount 1026 (see FIG. 3C), and a lock catch 1028 (see FIGS. 3D-3E). In some embodiments, two opposing detent notches 1024 are provided, as seen in FIG. 3A, for ensuring an even distribution of forces as the stock 10 is folded or unfolded.

As seen in FIGS. 3A-3B, the stock-to-firearm interface 102 has a modifiable firearm mount 1022 and a detent notch 1024. The modifiable firearm mount 1022 may have a primary mount body 1022a. A distal portion of the primary mount body 1022a may be shaped to fit within a recess of a receiver of a firearm (e.g., an AK-47 style firearm), while a proximal portion of the primary mount body 1022a may be operatively coupled to a hinge portion of the stock-to-firearm interface 102, or, as shown in FIG. 3A, the primary mount body 1022a may be unitary with a proximal portion of the stock-to-firearm interface 102, with the proximal portion providing a hinging mount for the folding stock assembly 10, such as at hinge 106 shown in FIG. 3B. The modifiable firearm mount 1022 may also include one or more fasteners 1022d, most clearly seen in FIG. 3B, for mounting the stock-to-firearm interface 102 to the folding stock assembly 104. The one or more fasteners 1022d can include one or more of the following: screws, bolts, clips, nuts, etc. The primary mount body 1022a may function substantially as is known in the art for mounting a stock assembly to a firearm, such as an AK-47 style firearm.

The modifiable firearm mount 1022 may also have a modifier body 1022b and a fastener 1022c adjustably coupling the primary mount body 1022a and the modifier body 1022b. The modifier body 1022b is shaped to fit wholly within a recess of a receiver of a firearm, and is shaped so as to adjust to fit different sized recesses of a firearm receiver. A proximal surface of the modifier body 1022b may be shaped to substantially abut a distal surface of the primary mount body 1022a, and the fastener 1022c may be a screw or other threaded fastener extending longitudinally through both the primary mount body 1022a and the modifier body 1022b, such that adjustment of the fastener 1022c and/or the modifier body 1022b adjusts a maximum profile Pmax (see e.g. FIG. 11A) defined by the primary mount body 1022a and the modifier body 1022b. Adjustment of the modifier body 1022b relative to the primary mount body 1022a allows a user or manufacturer to adjust the overall vertical width of engagement between a firearm and the modifiable firearm mount 1022, and overcomes the problems in the art of manufacturing tolerance variance between different manufacturers in various countries.

Continuing with FIGS. 3A-3B, the modifier body 1022b may have a wide first portion tapering to a narrow second portion, with the wide first portion shaped to engage a first interior wall of the receiver (e.g., a bottom interior of a recess of a receiver). In some embodiments, the narrow second portion is shaped to engage a second interior wall of the receiver, the second interior wall opposing the first interior wall, although in many cases, a majority of the narrow second portion will not contact an inner surface of a recess of a firearm receiver. It should be understood that, although the figures depict the modifier body 1022b as having a wide bottom portion, a wide top portion could be applied.

Continuing still with FIG. 3A, the modifiable firearm mount 1022 may have one or more adjustment ridges 1022f. These adjustment ridges 1022f may be relatively small ridges along the distal portion of the primary mount body 1022a, and may be oversized prior to assembly to a firearm. Specifically, the adjustment ridges 1022f may be sized to ensure an overall transverse width of the primary mount body 1022a is wider than most or all receiver recesses associated with a particular line of weapon, such as the AK-47 style weapon. Prior to assembly, a user or manufacturer may file, shave, or otherwise reduce a size of an adjustment ridge 1022f, thereby reducing an effective width of the primary mount body 1022a, to ensure a tight fit between the modifiable firearm mount 1022 and a recess in the firearm. In some embodiments, the primary mount body 1022a may be made primarily of a polymeric material, thus improving the fit between the modifiable firearm mount 1022 and the recess of the firearm, which may be an AK-47 style firearm. One advantage of using a polymeric material is that the adjustment ridge 1022f can compress, bend, or otherwise deform when the modifiable firearm mount 1022 is inserted into a recess of a firearm, thereby forming a tighter fit than could be achieved with a primary mount body 1022a formed of a more rigid material such as aluminum or steel.

Turning now to FIG. 3B, the hinge 106 may be vertical in some embodiments. However, in some embodiments, the hinge 106 may be tilted relative to a vertical axis to limit the potential for interference with other parts of the firearm when the stock 10 is folded. In some embodiments, the hinge 106 is tilted about 1 degree from a vertical axis. In some embodiments the hinge 106 is tilted about 4 degrees from a vertical axis. In some embodiments, the hinge 106 is tilted between 0 degrees and about 5 degrees from a vertical axis.

Turning now to FIGS. 3C and 4, the stock-to-firearm interface 102 also has a quick detach mount 1026. Specifically, one may use the quick detach mount 1026 and one or more optional recesses 1044a (shown in FIG. 5) in the buttstock 1044 for quickly attaching and detaching items, such as slings, to a firearm. In the embodiment shown in FIGS. 3C, 3D, and 4, a quick detach mount 1026 may be provided that is shaped to distribute a carry force between a first surface of the stock-to-firearm interface and at least one of a second surface of the stock-to-firearm interface 102 and a firearm directly, such as a recess in the receiver of the firearm. More specifically, the quick detach mount 1026 may comprise one or more arms that extend from a mounting face of the quick detach mount 1026 (see FIG. 4), with the arms shaped or curved to attach to another surface, which may be a second surface of the stock-to-firearm interface 102 or the receiver directly. In some embodiments, the carry force is the force imposed by a male portion of a quick detach interface attached to a sling for carrying the weapon.

For example, as seen in FIG. 3D, a first engagement surface 1026a of the quick detach mount 1026 may engage a first inner surface of the stock-to-firearm interface 102, while a second engagement surface 1026b may engage a second inner surface of the stock-to-firearm interface 102, as seen in FIG. 3D, and/or a third engagement surface 1026c may engage a third inner surface of the stock-to-firearm interface 102. The quick detach mount 1026 is shown isolated in FIG. 4 for clarity. Although the third engagement surface 1026c is shown in FIG. 3D in engagement with the stock-to-firearm interface 102, the third engagement surface 1026c and/or the second engagement surface 1026b may be shaped to engage the receiver directly, such as, in one non-limiting example, by extending through one or more walls of the primary mount body 1022a.

The quick detach mount 1026 illustrated in FIG. 3D may be shaped to abut a third surface of the stock-to-firearm interface 102 such that a fastener attaching the primary mount body 1022a to a receiver of a firearm may also be used to attach the quick detach mount 1026 to the primary mount body 1022a. In some embodiments, the quick detach mount 1026 may be shaped to engage the receiver directly, as described in the preceding paragraph. In some embodiments, when the quick detach mount 1026 is shaped to engage the receiver directly, a fastener may be used to permanently or removably attach, such as through bolting or screwing, the quick detach mount 1026 to the receiver.

In some embodiments, the quick detach mount 1026 may be shaped to allow engagement with the fastener 1022c such that the quick detach mount 1026 and all components in the modifiable firearm mount 1022 (1022a, 1022b) are rigidly fastened together, as shown in FIG. 3D. Construction in this manner allows for a distribution of forces from the quick detach mount 1026 through the modifiable firearm mount 1022 to the receiver of the firearm, thus improving the reliability of the quick detach mount 1026 by reducing the chances of the quick detach mount 1026 breaking from the stock 10 under excessive force.

In some embodiments, the quick detach mount 1026 provides a plurality of force distribution surfaces at a plurality of surfaces, such as a first engagement surface 1026a, a second engagement surface 1026b, a third engagement surface 1026c, and a fourth engagement surface 1026d (see FIG. 3E), wherein an average surface normal of each surface 1026a, 1026b, 1026c, 1026d is in a different direction, and each engagement surface is directly engaged with a corresponding engagement surface of a firearm receiver and/or a stock-to-firearm interface 102.

In some embodiments, the quick detach mount 1026 is manufactured of a high strength material such as a metallic material, while the majority of the other components of the stock 10 are manufactured of polymeric materials. Because the quick detach mount 1026 includes appendages that extend out in multiple directions through an inside of the modifiable firearm mount 1022 and couple to the inside of the modifiable firearm mount 1022 at different locations, the use of a rigid material such as a metal provides the added advantage of forming a rigid skeleton for the modifiable firearm mount 1022. While other prior art stocks have included accessory mounts, the present disclosure provides a quick detach mount 1026 that functions to not only interface accessories to the stock but also to provide enhanced structural rigidity for the stock 10, especially near the hinge where high stresses are seen. Both of these functions are achieved via a single component, thus lowering costs and simplifying manufacturing.

As shown in FIGS. 3D-3E and previously mentioned, the stock-to-firearm interface 102 also includes a lock catch 1028. The lock catch 1028 may have an inwardly projecting ridge with a surface, such as a distal surface 1028a for engaging a lock 1042 (seen in FIG. 2) in the folding stock assembly 104. The details of the lock 1042 and lock catch 1028 will be discussed in further detail in subsequent sections of this document after describing details of the folding stock assembly 104.

Turning now to FIG. 5, the folding stock assembly 104 comprises a buttstock 1044, and at least one detent 1046 to engage at least one detent notch 1024 (see FIG. 3A) in the stock-to-firearm interface 102 to selectively maintain the stock 10 in the folded configuration. The folding stock assembly 104 also has a lock 1042 (see FIG. 2) for engaging the lock catch 1028 (see FIG. 3D) in the stock-to-firearm interface 102 to selectively maintain the stock 10 in the unfolded configuration. In other words, the stock 10 uses a first feature (e.g., lock 1042 and lock catch 1028) for locking the stock 10 in an unfolded configuration, and uses a second feature (e.g., detent 1046 and detent notch 1024) for locking the stock 10 in a folded configuration.

The detent 1046, shown in FIG. 5, may be one or more spring-biased tabs that are forced into a retracted position as the folding stock assembly 104 is folded towards the stock-to-firearm interface 102, and, when the stock 10 reaches a completely folded configuration, the tabs may be biased out into at least one detent catch 1024, most clearly seen in FIG. 3B. When engaged with the detent catch 1024, the detent 1046 helps to maintain the stock 104 in the folded configuration. When sufficient unfolding moment or torque is placed on the folding stock assembly 104 to overcome the engagement of the detent(s) 1046 and the detent catch(es) 1024 (e.g., compressing the detent 1046 sufficiently to allow the detent 1046 to laterally rotate out of the detent catch 1024), the folding stock assembly 104 can be unfolded. The detent 1046 may be a spring-biased translational detent for engaging a detent catch 1024.

The use of a detent 1046 for selectively maintaining the stock 10 in a folded configuration also provides other advantages. Namely, the detent 1046 allows the stock 10 to be quickly folded and/or unfolded without requiring the step of operating another lever, lock or other component, thereby improving the ease of use of the stock 10. The detent 1046 also provides a secondary safety mechanism in the event the weapon is fired while the stock 10 is folded and a cheek riser 108 (see FIG. 9 for an illustration of a cheek riser 108) is in use. Specifically, if the weapon is fired under these conditions, the charging handle of the firearm may strike the cheek riser 108; here, the detent 1046 allows the folding stock assembly 104 to open (or unfold) upon being struck, thereby reducing the chances of the stock 10 breaking under these conditions. This safe-open mechanism may operate in conjunction with a cheek riser 108 that has a charging handle glance surface 108a, to be discussed in further detail in subsequent paragraphs of this document.

In some embodiments, the detent 1046 may be configured to allow the folding stock assembly 104 to be opened using the force of which a single thumb of an average adult user is capable.

Turning now to FIGS. 7-8, the lock 1042 is now discussed in further detail. In some embodiments, the lock 1042 may function similarly to a detent, in that the lock 1042 may translate laterally relative to the folding stock assembly 104 to snap into or unsnap from engagement with a lock catch 1028. The lock 1042 may be a button that is spring-biased towards a laterally extended position relative to a central portion of the folding stock assembly 104. The lock 1042 is shown in the laterally extended position in FIG. 2. The lock 1042 is shaped to engage the lock catch 1028 when the folding stock assembly is in the unfolded configuration, as shown in FIG. 8. The lock 1042 may be spring-biased to remain in the extended position unless expressly pressed inward towards the center of the folding stock assembly 104 by a user.

If the stock 10 is in the unfolded configuration, the lock 1042 may have a surface 1042a (see FIG. 7) shaped to engage a surface 1028a of the lock catch 1028 to prevent the stock 10 from being unintentionally folded. That is, the lock 1042 may prevent the stock 10 from being folded unless the lock 1042 is compressed.

In some embodiments, the minimum lateral force required to compress the lock 1042 may be chosen so as to ensure or limit the chance of accidental compression of the lock 1042. In some embodiments, a force required to compress the lock 1042 is greater than the weight of the stock 10 and the weapon to which the stock 10 is attached, so that laying the firearm down does not cause the lock 1042 to be unintentionally compressed.

Turning now to FIG. 8, the lock 1042 and lock catch 1028 are discussed in further detail. Notably, the lock 1042 may include a detent surface 1042b shaped to allow the lock 1042 to be compressed by a ledge 1028b of the lock catch 1028 as the folding stock assembly 104 is rotated into the unfolded configuration. After the stock assembly is moved into the unfolded configuration, the lock 1042 may snap back into the laterally extended position, as shown in FIG. 8.

To fold the stock 10, a user can press the lock 1042 inwardly, to provide a clearance between the lock 1042 and the lock catch 1028 to allow rotation.

In some embodiments, the lock 1042 comprises a safe-release mechanism. In these embodiments, the lock 1042 may be shaped to allow the stock 10 to be moved from the unfolded configuration without the user compressing or disengaging the lock 1042 (e.g., where the firearm is dropped or the stock 10 accidentally strikes a rigid object while in use). Specifically, and as is seen in FIG. 8, the lock surface 1042a and/or the lock catch ledge 1028b may be angled or beveled such that, at a high folding moment, the lock 1042 will disengage from the lock catch 1028, to allow folding, instead of breaking.

As will be apparent from a comparison between the detent surface 1042b and the lock surface 1042a, in some embodiments, a greater force is required to cause a safe-release of the lock 1042 than is required to engage the lock 1042 with the lock catch 1028. The high folding moment to cause the safe-release is significantly greater, in some embodiments at least an order of magnitude greater, than the unfolding moment to cause lock engagement in some embodiments.

Returning now to FIGS. 3B and 5, the stock-to-firearm interface 102 and/or the folding stock 102 may be shaped to limit the folding stock assembly 104 to rotational movement about a hinge axis. The hinge axis may be defined by a hinge 106, and, in some embodiments, the hinge axis is no more than 5 degrees from vertical, so as to limit the folding stock assembly 104 to rotation towards a side of the firearm and/or stock-to-firearm interface 102. In some embodiments, the folding stock assembly 104 is limited to rotation towards a right side of the firearm and/or stock-to-firearm interface 102.

Turning now to FIG. 9, in some embodiments, a cheek riser 108 may be coupled to the folding stock 104, to provide for improved sighting abilities for the user. To allow for a mounting of a cheek riser 108, the body 1048 of the folding stock assembly 104 may include a cheek riser mounting ledge 1048a, as seen in FIG. 6. In some embodiments, the cheek riser mounting ledge 1048a may comprise a window to allow viewing of the location of a length of pull feature. Returning to FIG. 9, one or more interchangeable cheek risers 108 of varying sizes may be available to fit to a particular user's anatomy or firing position, to improve sighting accuracy.

Referencing now FIG. 9A, in some embodiments, the cheek riser 108 may include a charging handle glance surface 108a. The charging handle glance surface 108a may be provided as a safety mechanism for the case in which the weapon is fired while the stock 10 is folded, and a cheek riser 108 is present on the folding stock assembly 104. In such circumstances, the charging handle of the weapon will strike the cheek riser 108. To limit adverse effects from the strike, the charging handle glance surface 108a may be angled such that, instead of breaking the cheek riser 108 or folding stock assembly 104, the charging handle will glance the charging handle glance surface 108a to cause the cheek riser 108 and folding stock assembly 104 to unfold. Notably, the detent 1046 and detent catch 1024 may be shaped to limit the aggressiveness of the unfolding motion to a less dangerous motion (e.g., provide some resistance) as would otherwise be expected when the charging handle glance surface 108a is struck by the charging handle 201.

Referencing now FIG. 10, in some embodiments, the stock 10 may include a length of pull adjustment mechanism. The length of pull adjustment mechanism may have a lever 1050 and a length of pull adjustment rail 1054, with the lever hingedly mounted at a proximal portion of the folding stock assembly 104. The lever 1050 may be shaped to selectively and operatively engage the length of pull adjustment rail 1054 at any one of a plurality of adjustment recesses 1054a, 1054b. The length of pull adjustment mechanism may include a biasing spring 1052 to bias the lever 1050 towards engagement with a recess 1054a in the length of pull adjustment rail 1054.

The lever 1050 may be shaped to allow the lever 1050 to be disengaged from the length of pull adjustment rail 1054 by applying a gripping force at a proximal portion of the folding stock assembly 104. Here, the lever 1050 may have a finger engagement 1050a, seen most clearly in FIG. 6, positioned and shaped such that a user may wrap his or her hand about the buttstock 1044 (e.g., using the buttstock 1044 as a pistol grip) and apply an opening force to the lever 1050 at the finger engagement 1050a, so as to cause the lever 1050 to disengage from the recess 1054a and/or 1054b. In the same motion, or while maintaining compression on the finger engagement 1050a of the lever 1050, the user can pull proximally or push distally on the buttstock 1044 to cause the folding stock assembly 104 to move between an extended configuration and a retracted configuration. The extended configuration is exemplified in FIG. 1, while the contracted configuration is exemplified in FIG. 10. After the user releases compression on the lever 1050, the biasing spring 1052 is configured to bias the lever 1050 towards engagement with the nearest of the plurality of recesses 1054a. In some embodiments, the length of pull adjustment rail 1054 is unitary with the body 1048 of the folding stock assembly 104. Providing a length of pull adjustment mechanism as described above effectively eliminates the need for a “third hand” and improves the smoothness of motion for the user. When a plurality of recesses 1054a are used, there can be a length of pull position for each of the plurality of recesses 1054a. For instance, in FIG. 10, five recesses 1054a are shown, and thus five positions can be selected. Other numbers of selectable positions are also envisioned.

In some embodiments, the folding stock assembly 104, such as the body 1048 of the folding stock assembly 104 may have a travel stop 1048a to prevent the buttstock 1044 from being pulled out of the folding stock assembly 104. It should be understood that, although the travel stop 1048a is depicted as a component of the body 1048, the travel stop function can be achieved using any means known in the art.

Turning now to FIGS. 11A-11C, another feature of some embodiments of the modifiable firearm mount 1022 is now discussed. In these embodiments, and as is most clearly seen in FIG. 11A, a maximum profile Pmax of the modifiable firearm mount 1022 can be adjusted by providing a primary mount body 1022a with a fastener passage that does not have a consistent interior diameter. Instead, the fastener passage may have an interior passage having a first interior passage dimension D1 at a proximal region and a second interior passage dimension D2 at a distal region of the primary mount body 1022a. In some embodiments, D1 and D2 are of the same diameter, and may be oversized to allow a fastener extending therethrough to have both vertical and horizontal give.

In some embodiments, the primary mount body 1022a has a primary mount body passage 1022e that is circular, with D1 and D2 being different diameters, and D2 being greater than D1, while a threaded passage D3 in the modifier body 1022b has a third diameter (see FIG. 11B). The threaded passage D3 is smaller in diameter than D2. In these embodiments, it should be understood by one of skill in the art that adjustment of the fastener 1022c may cause the modifier body 1022b to move vertically relative to the primary mount body 1022a, while allowing for some “give” laterally when the stock 10 is attached to a firearm.

In some embodiments, the passage 1022e in the primary mount body 1022a is ovular or slotted at at least a distal portion of the primary mount body 1022a, as seen in FIG. 11C, which illustrates an end view of the primary mount body 1022a, with the fastener 1022c passing through. For instance, the passage 1022e can have a longer vertical diameter than a horizontal diameter. In these embodiments, the passage 1022e may have a slotted or ovular shape having a first interior dimension D4 defining a width and a second interior dimension D2 defining a height, with the width D4 being complementary to the diameter of the threaded diameter D3 of the modifier body 1022b, and the second interior dimension D2 being greater than the first interior dimension D4. In these embodiments, it should be understood by one of skill that adjustment of the fastener 1022c (e.g., rotation of a threaded fastener) will cause the modifier body 1022b to move laterally relative to a long axis of the firearm and vertically, but not side to side (left and right of the long axis of the firearm), relative to the primary mount body 1022a. In these embodiments, the modifier body 1022b can be adjusted to increase the maximum profile Pmax of the modifiable firearm mount 1022, so as to improve a fit with the firearm. In some embodiments, a proximal portion of the passage 1022e may be widened to improve manufacturability, such as by adding a draft angle for improving a molding process.

Put succinctly, the primary mount body 1022a can be manufactured to the smallest size expected across a variety of AK-47 style weapon manufacturers, and the modifier body 1022b can be adjusted to optimize the maximum profile Pmax to fit any of the AK-47 style firearms, regardless of manufacturer. The adjustment ridge(s) 1022f in the primary mount body 1022a can be filed to adjust a width to fit the recess of any AK-47 style firearm.

Turning now to FIG. 12, a method 1200 of using a stock assembly is now discussed. The method 1200 comprises: moving the stock assembly 1202, engaging a detent notch 1204, engaging a lock catch 1206, and distributing a carry force 1208. The method may be achieved using one or more of the embodiments described with reference to FIGS. 1-11C.

Moving the stock assembly 1202 comprises moving the stock assembly between a folded configuration and an unfolded configuration. In some embodiments, moving the stock assembly 1202 may include rotating a folding stock assembly about a hinge axis that is tilted no more than about 5 degrees relative to a vertical axis. In some embodiments, rotating may be about a pivot axis that is tilted no more than about 5 degrees from a vertical axis, without translation along the pivot axis.

Engaging a detent notch 1204 comprises causing a detent in a folding stock assembly of the stock assembly to engage a detent notch in a stock-to-firearm interface of the stock assembly to selectively maintain the stock assembly in the folded configuration.

Engaging a lock catch 1206 comprises causing a lock in the folding stock assembly to engage a lock catch in the stock-to-firearm interface to selectively maintain the stock assembly in the unfolded configuration.

Distributing a carry force 1208 comprises applying a carry force to a quick detach mount in the stock-to-firearm interface and causing the quick detach mount to distribute the carry force between a first surface of the stock-to-firearm interface and at least one of a second surface of the stock-to-firearm interface and a firearm receiver. Distributing a carry force 1208 may include engaging a plurality of inner surfaces of a stock-to-firearm interface using a quick detach mount having a plurality of engagement surfaces, each of the plurality of engagement surfaces having an average normal that is different from the average normal of each of the other engagement surfaces. Distributing a carry force 1208 may be achieved using, for example, the quick detach mount 1026 illustrated in FIG. 4.

The method 1200 may comprise disengaging the lock 1210 from the lock catch by compressing the lock towards a central portion of the folding stock assembly and/or disengaging the detent from the detent catch by applying an unfolding moment to move the stock assembly from a folding configuration to an unfolded configuration.

In some embodiments, disengaging the lock 1210 from the lock catch comprises applying a folding moment to the folding stock assembly without compressing the lock, wherein the folding moment is at least an order of magnitude greater than the unfolding moment, to move the stock assembly from the unfolded configuration.

The method 1200 may include engaging a cheek riser safe-open 1214. Engaging a cheek riser safe-open 1214 comprises attaching a cheek riser to the folding stock assembly; firing a weapon with the folding stock assembly attached in the folded configuration; and causing a charging handle of a weapon to strike the cheek riser, the charging handle further causing the stock assembly to unfold from the folded configuration without breaking the cheek riser.

The method 1200 may also include disengaging a lever 1216, wherein disengaging a lever 1216 comprises causing a lever to pivot about a transverse axis to disengage from a length of pull adjustment rail, wherein the transverse axis is in a proximal portion of the folding stock assembly.

The method 1200 may include modifying an adjustment ridge 1218, wherein modifying an adjustment ridge 1218 comprises removing a portion of an adjustment ridge of a primary mount body in the folding stock assembly to improve a fit between the folding stock assembly and a recess of a weapon.

The method 1200 may include using an adjusted maximum profile 1220, comprising using an adjusted maximum profile to improve a fit between the folding stock assembly and a recess of a weapon.

The method 1200 may include distributing a carry force 1222, comprising causing a single fastener to operatively couple a quick detach mount and a modifiable firearm mount; and distributing a majority of a carry force from a first surface of the modifiable firearm mount directly to one of a firearm receiver and a second surface of the modifiable firearm mount. Distributing a carry force 1222 may include distributing a majority of a carry force from a quick detach mount to a fastener and a modifiable firearm mount, the fastener coupling the quick detach mount and the modifiable firearm mount. Distributing a carry force 1222 may be achieved using, for example, the stock-to-firearm interface 102 illustrated in FIG. 3D.

Turning now to FIGS. 13A-16E, another embodiment of a stock assembly, a stock 20, is now discussed. The stock 20 has many features that are similar and/or related to the folded stock 10 discussed with reference to FIGS. 1-12. For example, the stock 20 has a stock-to-firearm interface 202 for mounting the stock 20 to a firearm, and a fixed stock 204.

In particular, and referencing FIG. 13A, the fixed stock 204 may have a cover 2041 and a main body 2042. The cover 2041 and main body 2042 may be unitary in some embodiments, or they may be separate features, as shown in FIG. 13A. The cover 2041 may have one or more cheek riser interfaces 2041a to receive a cheek riser 108 (see e.g. FIG. 9A), and/or the cover 2041 may be removable (see e.g. FIG. 15). A cheek riser for use with the stock 20 may be similar to the cheek riser 108 illustrated in FIG. 9A.

The stock-to-firearm interface 202 has many of the same features and functions as previously described with reference to FIGS. 3A-3C and FIGS. 11A-11C, without a folding feature. For example, and with reference to FIG. 13B, the stock-to-firearm interface 202 has a modifiable firearm mount 2022. The modifiable firearm mount 2022 may have a primary mount body 2022a, a modifier body 2022b, and a fastener 2022c for coupling the modifier body 2022b to the primary mount body 2022a in a manner similar to the modifiable firearm mount 1022 discussed with reference to stock 10 (see e.g. FIG. 3B). Moreover, the primary mount body 2022a and the modifier body 2022b may be adjustable relative to one another in a manner similar to that described with reference to FIGS. 11A-11C.

Specifically, with simultaneous reference to FIGS. 11A-11C and 13B, the stock-to-firearm interface 202, like the stock-to-firearm interface 102, has a modifiable firearm mount 1022, 2022. A maximum profile Pmax of the modifiable firearm mount 1022, 2022 can be adjusted by providing a primary mount body 1022a, 2022a with a fastener passage that does not have a consistent interior diameter. Instead, the fastener passage may have an interior passage having a first interior passage dimension D1 at a proximal region and a second interior passage dimension D2 at a distal region of the primary mount body 1022a, 2022a. In some embodiments, D1 and D2 are of the same diameter, and may be oversized to allow a fastener extending therethrough to have both vertical and horizontal give.

In some embodiments, the primary mount body 1022a, 2022a has a primary mount body passage 1022e that is circular, with D1 and D2 being different diameters, and D2 being greater than D1, while a threaded passage D3 in the modifier body 1022b, 2022b has a third diameter (see FIG. 11B). The threaded passage D3 is smaller in diameter than D2. In these embodiments, it should be understood by one of skill in the art that adjustment of the fastener 1022c may cause the modifier body 1022b, 2022b to move vertically relative to the primary mount body 1022a, 2022a, while allowing for some “give” laterally when the stock 10, 20 is attached to a firearm.

In some embodiments, the passage 1022e in the primary mount body 1022a, 2022a is ovular or slotted at at least a distal portion of the primary mount body 1022a, 2022a, as seen in FIG. 11C, which illustrates an end view of the primary mount body 1022a, 2022a, with the fastener 1022c passing through. For instance, the passage 1022e can have a longer vertical diameter than a horizontal diameter. In these embodiments, the passage 1022e may have an ovular or slotted shape having a first interior dimension D4 defining a width and a second interior dimension D2 defining a height, with the width D4 being complementary to the diameter of the threaded diameter D3 of the modifier body 1022b, 2022b, and the second interior dimension D2 being greater than the first interior dimension D4. In these embodiments, it should be understood by one of skill that adjustment of the fastener 1022c (e.g., rotation of a threaded fastener) will cause the modifier body 1022b, 2022b to move laterally relative to a long axis of the firearm and vertically, but not side to side (left and right of the long axis of the firearm), relative to the primary mount body 1022a, 2022a. In these embodiments, the modifier body 1022b, 2022b can be adjusted to increase the maximum profile Pmax of the modifiable firearm mount 1022, 2022, so as to improve a fit with the firearm. In some embodiments, a proximal portion of the passage 1022e may be widened to improve manufacturability, such as by adding a draft angle for improving a molding process.

Put succinctly, the primary mount body 1022a, 2022a can be manufactured to the smallest size expected across a variety of AK-47 style weapon manufacturers, and the modifier body 1022b, 2022b can be adjusted to optimize the maximum profile Pmax to fit any of the AK-47 style firearms, regardless of manufacturer. The adjustment ridge(s) 1022f, 2022f in the primary mount body 1022a, 2022a can be filed to adjust a width to fit the recess of any AK-47 style firearm.

The primary mount body 2022a may further include adjustment ridges 2022f which may be filed or otherwise removed to adjust a fit between the stock-to-firearm interface 202 and a firearm in a manner similar to that described with reference to stock 10.

Turning now to FIGS. 14A-14B, which illustrate left and right side views of the stock 20 respectively, the stock 20 has a buttpad 2044 which may include an attachment point 2044a, such as a sling loop, and/or a mount interface 2044b for a QD socket as is known in the art.

Turning now to FIGS. 15A-15D, which illustrate the stock 20 with a cover 2041 removed, in some embodiments, the stock 20 may have a storage compartment 2043 enclosed by a main body 2042 of the stock 20. The storage compartment 2043 may be accessed by removing the cover 2041 (see e.g. FIG. 13A) from the main body 2042 in some embodiments. The storage compartment 2043 may have bracing 2043a for providing a plurality of smaller compartments and/or improving strength in the stock 20. The bracing 2043a may be perpendicular or at another angle relative to the longitudinal axis of the stock 20. As illustrated in FIG. 15D, the storage compartment 2043 may also have a drain 2043b for allowing debris and moisture to escape from the storage compartment 2043. It should be understood that the drain 2043b may be placed virtually anywhere in the storage compartment 2043.

Returning to FIGS. 15A and 15B, the main body 2042 may also have a distal recess 2042a and a proximal locking tab 2048 for removably receiving the cover 2041 (see also FIGS. 16A-16E). A cover removal recess 2050, most clearly seen in FIGS. 15B-15C, may provide access for a removal tool to move the locking tab 2048. Further details of the interface between the cover 2041 and the main body 2042 are described below, after a general description of the cover 2041.

Turning now to FIGS. 16A-16E, the cover 2041 is described in further detail. The cover 2041 may have a cheek riser interface 2041a, a distal coupling tab 2041b, and a proximal coupling recess 2041c. As seen in FIG. 16D, the cover 2041 may also have interior bracing 2041e for improving the strength and reliability of the cover 2041. The distal coupling tab 2041b and the proximal coupling recess 2041c may be used to attach the cover 2041 to a main body 2042.

Specifically, to attach the cover 2041 to the main body 2042, the user may insert the coupling tab 2041b into the recess 2042a in the main body 2042, and then snap the cover 2041 into place by pushing down on the cover 2041. Pushing down may cause the locking tab 2048 to retract or move proximally, thereby allowing the cover 2041 to be pushed into place.

Returning now to FIG. 15C, the locking tab 2048 may be moved proximally to a proximal or unlocked position in response to a downward pressure on an angled face 2048a which overcomes a lateral biasing force from a biasing mechanism 2049, such as a spring, that generally maintains the locking tab 2048 in a distal or locking position. After the cover 2041 is pushed into place, the biasing mechanism 2049, may cause the locking tab 2048 to move distally to return to the locking position.

Upon returning to the locking position, the locking tab 2048 is engaged with the coupling recess 2041c of the cover 2041, preventing the cover 2041 from disengaging from the main body 2042.

With reference to FIG. 15B, to remove the cover 2041 from the main body 2042, a user may insert a tip of his or her finger into a cover removal recess 2050 and manually move the locking tab 2048 proximally, thereby disengaging the locking tab 2048 from the cover 2041. In some embodiments, a removal tool, such as an improvised removal tool such as a cartridge tip, may be inserted instead. The cover 2041 may then be lifted away from the main body 2042, first at a proximal end having the recess 2041c, then at a distal end having the tab 2041b. The recess 2050 may be partially in the locking tab 2048 and partially in the cover 2042, or the recess 2050 may be wholly in the locking tab 2048.

Returning now to FIGS. 16D and 16E, the coupling recess 2041c may have one or more ridges 2041d. The ridges 2041d may provide for reduced friction between the locking tab 2048 and the coupling recess 2041c to improve reliability in the locking feature. The ridges 2041d may reduce play between the locking tab 2048 and the cover 2041, and may allow clearance for dust or dirt to escape, as well as for adjustment in some embodiments. For example, a manufacturer may adjust the size of the ridges 2041d to improve a fit. This in turn provides a more consistent interface between the cover 2041 and the locking tab 2048.

Turning now to FIG. 17, a method of using a stock 1700 is now described. The method 1700 may include one or more of modifying an adjustment ridge 1702, using an adjusted maximum profile 1704, and removing a cover 1706 from a storage compartment.

Modifying an adjustment ridge 1702 may comprise removing a portion of an adjustment ridge of a primary mount body in the stock assembly to improve a fit between the stock assembly, such as stock 20, and a recess of a weapon.

The method 1700 may include using an adjusted maximum profile 1704, comprising using an adjusted maximum profile to improve a fit between the stock assembly, such as stock 20, and a recess of a weapon.

The method 1700 may include removing a cover 1706 from a storage compartment. Removing a cover 1706 may further include retracting a locking tab, lifting a proximal portion of a cover, and extracting a distal tab from a main body of a stock. Retracting a locking tab may include using a user's finger or an improvised removal tool to overcome a biasing force to move the locking tab from a lock position to an unlock position. Removing a cover 1706 may further include allowing the locking tab to return to a lock position.

The method 1700 may further include attaching a cover, as described with reference to FIGS. 13A-16E.

The method 1700 may further include storing an object within a storage compartment in the stock. The method 1700 may be accomplished using, for example, stock 20 described with reference to FIGS. 13A-16E.

In conclusion, the present invention provides, among other things, a system and method for using a stock assembly for a firearm. Those skilled in the art can readily recognize that numerous variations and substitutions may be made in the invention, its use and its configuration to achieve substantially the same results as achieved by the embodiments described herein. Accordingly, there is no intention to limit the invention to the disclosed exemplary forms. Many variations, modifications and alternative constructions fall within the scope and spirit of the disclosed invention as expressed in the claims.

Claims

1. A quick detach mount, comprising:

an accessory receiving portion shaped to receive a quick detach interface;
a first arm extending from the accessory receiving portion;
a first recess shaped to receive a first fastener, the first fastener having an elongate axis in a first direction; and
a second recess shaped to receive a second fastener, the second fastener having an elongate axis in a second direction different from the first direction, wherein
the quick detach mount is shaped to receive the first fastener and the second fastener, whereby the quick detach mount is shaped to distribute a force from the accessory receiving portion.

2. The quick detach mount of claim 1, further configured to couple to a firearm, and wherein the force is a carry force.

3. The quick detach mount of claim 1, wherein:

the accessory receiving portion comprises a first engagement surface for engaging a first surface;
the first arm comprises a second engagement surface for engaging a second surface; and
the first arm comprises a third engagement surface for engaging a third surface.

4. The quick detach mount of claim 1, further comprising:

a first engagement surface for engaging a first surface of a firearm;
a second engagement surface engaging a second surface of the firearm; and
a third engagement surface for engaging a third surface of the firearm; and wherein
the second and third engagement surfaces are surfaces on the first arm.

5. The quick detach mount of claim 1, wherein:

the quick detach mount is shaped to receive a first fastener and a second fastener.

6. The quick detach mount of claim 1, wherein:

the first fastener is movable in the first direction; and
the second fastener is movable in the second direction different from the first direction.

7. The quick detach mount of claim 6, wherein:

the first direction is a vertical direction; and
the second direction is a horizontal direction.

8. The quick detach mount of claim 1, wherein:

the first fastener and the second fastener are threaded.

9. The quick detach mount of claim 8, wherein:

the first fastener passes through the first recess for threaded engagement with a component to which the quick detach mount is attached; and
the second fastener passes through the second recess for threaded engagement with the component.

10. The quick detach mount of claim 1, wherein:

the first arm extends from the receiving portion in the first direction and the second direction different from the first direction.

11. The quick detach mount of claim 1, wherein:

the first arm extends from the receiving portion in the first direction and the second direction different from the first direction; and
a second arm extends from the first arm in a third direction different from the second direction.

12. The quick detach mount of claim 11, wherein:

the first arm comprises a curve.

13. The quick detach mount of claim 12, wherein:

the first arm and the second arm form a recess therebetween for receiving one of the first or the second fastener.

14. A method of using a quick detach mount, the method comprising:

providing a quick detach mount having an accessory receiving portion shaped to receive a quick detach interface and a first arm extending from the accessory receiving portion;
attaching the quick detach mount to a component, wherein attaching comprises using a first fastener and a second fastener;
moving the first fastener in a first direction to attach the quick detach mount to the component;
moving the second fastener in a second direction different from the first direction to attach the quick detach mount to the component; and
distributing a carry force from the accessory receiving portion by way of the first fastener and the second fastener.

15. The method of claim 14, wherein the component is a firearm and the first and second fasteners are threaded fasteners, the method further comprising:

attaching a quick detach interface of an accessory to the accessory receiving portion.

16. The method of claim 14, further comprising:

using a first engagement surface of the quick detach mount to engage a first surface of the component;
using a second engagement surface to engage a second surface of the component; and
using a third engagement surface to engaging a third surface of the component.

17. The method of claim 14, wherein the first arm extends from the receiving portion in the first direction and the second direction different from the first direction, the method further comprising:

causing the accessory receiving portion to abut a first surface of the component, the first surface comprising a polymeric material; and
causing the first arm to abut a second surface of the component and a third surface of the component, the second and third surfaces comprising a metallic material.

18. The method of claim 14, further comprising:

attaching the quick detach mount to a firearm;
causing the accessory receiving portion to abut a polymeric portion of the firearm; and wherein
distributing the carry force from the accessory receiving portion includes distributing the carry force through the first arm to a metallic portion of the firearm.

19. A quick detach mount, comprising:

an accessory receiving portion shaped to receive a quick detach interface;
a first arm extending from the accessory receiving portion in a first direction and a second direction different from the first direction;
a second arm extends from the first arm in a third direction different from the second direction; and
the quick detach mount is shaped to receive a first fastener and a second fastener, whereby the quick detach mount is shaped to distribute a force from the accessory receiving portion.
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Patent History
Patent number: 10551143
Type: Grant
Filed: Aug 25, 2016
Date of Patent: Feb 4, 2020
Patent Publication Number: 20160363415
Assignee: Magpul Industries Corp. (Austin, TX)
Inventors: NIcholas Kielsmeier (Denver, CO), Brian L. Nakayama (Arvada, CO), Michael T. Mayberry (Denver, CO), Timothy Eric Roberts (Broomfield, CO), William Bradley Bennett (Lafayette, CO)
Primary Examiner: John Cooper
Application Number: 15/247,621
Classifications
Current U.S. Class: Auxiliary (42/72)
International Classification: F41C 23/04 (20060101); F41C 23/14 (20060101); F41C 23/22 (20060101); F41C 23/20 (20060101); F41C 23/02 (20060101);