Bolt and nut fastening test apparatus
Disclosed is a bolt and nut fastening test apparatus. The bolt and nut fastening test apparatus includes an angle adjusting plate mounted on a supporting block so as to be adjustable in angle, a driving motor mounted on a side surface of the angle adjusting plate so as to be able to ascend and descend and having a driving shaft arranged to face downward, a bolt socket mounted on the driving shaft of the driving motor and to which a head of a bolt is coupled, and a nut socket disposed below the bolt socket and supporting a nut fastened to the bolt in a rotation limited state.
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This application claims the benefit of Korean Patent Application No. 10-2017-0088875, filed on Jul. 13, 2017 in the Korean Intellectual Property Office, the disclosure of which is incorporated herein by reference.
BACKGROUND 1. FieldThe present disclosure relates to a bolt and nut fastening test apparatus for testing the fastening of a bolt and a nut.
2. Description of the Related ArtBolts and nuts are fastening means used to fasten or attach objects, and are widely used in various fields such as automobiles, machinery, industrial facilities, and buildings.
A bolt and a nut can be securely fastened when they are fastened with their central axes aligned with each other. However, since the environment where a bolt and a nut are fastened is various at a work site, an operator may fasten the bolt and the nut in a state where the center axes of the bolt and the nut are inclined or misaligned. If the fastening is attempted with the center axes of a bolt and a nut inclined or misaligned, the thread of the bolt and the thread of the nut are misaligned and it may become impossible to fasten. In extreme cases, the threads may break and become unusable.
The productivity of various industrial sites is deteriorated due to unstable fastening of bolts and nuts. Therefore, it is preferred to select bolts and nuts that do not cause inaccurate fastening in industrial sites employing bolts and nuts by sufficiently testing whether the bolts and nuts are inaccurately fastened according to fastening angles of the bolts and nuts.
The discussions and disclosure of this section are to provide background of the invention. Applicant notes that this section may contain information available before this application. However, by providing this section, Applicant does not admit that any information contained in this section constitutes prior art.
SUMMARYOne aspect of the present disclosure provides a bolt and nut fastening test apparatus capable of simulating and testing the fastening of bolts and nuts similarly to the actual situation.
Another aspect of the present disclosure provides a bolt and nut fastening test apparatus capable of repeatedly performing a fastening test of a bolt and a nut at a set fastening angle.
Additional aspects of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
In accordance with an aspect of the present disclosure, a bolt and nut fastening test apparatus may include an angle adjusting plate mounted on a supporting block so as to be adjustable in angle, a driving motor mounted on a side surface of the angle adjusting plate so as to be able to ascend and descend and having a driving shaft arranged to face downward, a bolt socket mounted on the driving shaft of the driving motor and to which a head of a bolt is coupled, and a nut socket disposed below the bolt socket and supporting a nut fastened to the bolt in a rotation limited state.
The bolt and nut fastening test apparatus may further include a motor bracket slidably coupled to at least one rail mounted in a vertical direction on a side surface of the angle adjusting plate with the driving motor mounted.
The bolt and nut fastening test apparatus may further include a weight assembly mounted on a side surface of the angle adjusting plate opposite to the driving motor so as to be able to ascend and descend, at least one pulley mounted on an upper portion of the angle adjusting plate, and a connecting rope having opposite ends connected to the motor bracket and the weight assembly, respectively, in a state of being hung on the pulley.
The weight assembly may include a weight bracket slidably coupled to the rail mounted in a vertical direction at a side surface of the angle adjusting plate, at least one weight supporting shaft installed on the weight bracket, and a plurality of weights selectively stacked on the weight supporting shaft to regulate a load.
The bolt and nut fastening test apparatus may further include a guide bar installed on a side surface of the angle adjusting plate and guiding the lifting and lowering of the motor bracket, a drop limiting ring installed at an outer surface of the guide bar so as to be adjustable in height, and a tightening member for tightening the drop limiting ring to limit the movement of the drop limiting ring.
The bolt and nut fastening test apparatus may further include a lowering damper connected to the motor bracket to control a lowering speed of the motor bracket.
The bolt and nut fastening test apparatus may further include a supporting shaft rotatably coupled to an upper portion of the supporting block in a state of being fixed to a lower portion of the angle adjusting plate, and a restraining device capable of restraining the supporting shaft to fix the angle adjusting plate.
The restraining device may include a securing member coupled to a side surface of a shaft supporting member and having an incision groove formed on one side thereof, and a tightening bolt fastened to the securing member to tighten or release the supporting shaft.
The bolt and nut fastening test apparatus may further include a restoring device for vertically restoring the angle adjusting plate tilted when the restraint of the restraining device is released.
The restoring device may include an extension cylinder, one end of which is rotatably connected to a rotation direction side end of the angle adjusting plate and the other end of which is rotatably supported to a fixed structure.
The restoring device may include a torsion spring installed at the supporting shaft.
The restoring device may include a pulling device for pulling up the angle adjusting plate at an upper portion of the angle adjusting plate.
The bolt and nut fastening test apparatus may further include an inclined support surface provided at a lower side of the angle adjusting plate, an angle adjusting block installed to be laterally movable on the supporting block so as to be close to or spaced from the inclined support surface, a feed screw installed at an upper side of the supporting block to move the angle adjusting block by rotation, and an indicating portion provided at the supporting block to identify a position of the angle adjusting block.
The bolt and nut fastening test apparatus may further include an angle measuring instrument installed at the angle adjusting plate to indicate an inclination of the angle adjusting plate.
The bolt and nut fastening test apparatus may further include a socket supporting member supporting the nut socket at a lower portion of the nut socket and having a space into which the bolt enters.
The bolt socket and the nut socket may be replaceably mounted, respectively.
A bolt and nut fastening test apparatus according to the embodiment of the present disclosure can simulate and test the fastening of a bolt and a nut similarly to the actual situation since a descending speed and fastening angle of the bolt can be adjusted during the test process as desired by a user.
Further, a bolt and nut fastening test apparatus according to the embodiment of the present disclosure can repeatedly perform bolt and nut fastening tests at a set fastening angle since the angle adjusting plate can be accurately tilted and fixed at a set angle.
Hereinafter, embodiments of the present disclosure will be described in detail with reference to the accompanying drawings. The following embodiments are provided to fully convey the spirit of the present disclosure to a person having ordinary skill in the art to which the present disclosure belongs. The present disclosure is not limited to the embodiments shown herein but may be embodied in other forms. The drawings are not intended to limit the scope of the present disclosure in any way, and the size of components may be exaggerated for clarity of illustration.
Referring to
As illustrated in
The supporting shaft 131 is fixed to a lower portion of the angle adjusting plate 130 in such a manner as to penetrate the angle adjusting plate 130 in a horizontal direction. Therefore, the angle adjusting plate 130 and the supporting shaft 131 rotate together. Opposite ends of the supporting shaft 131 are rotatably supported by a plurality of shaft supporting members 132 coupled to an upper portion of the supporting block 120, respectively. Therefore, the angle adjusting plate 130 may be supported in a vertical state on the supporting block 120 as in the example of
As illustrated in
As illustrated in
As illustrated in
The nut socket 170, which is disposed below the bolt socket 160, may support in a rotation limited state the nut 20 fastened to the bolt 10. In embodiments, the nut socket 170 has a nut groove 171 for receiving the nut 20 in the rotation limited state. The nut socket 170 may be detachably mounted on a socket supporting member 175 in the form of a rectangular block. Accordingly, when the size of the nut 20 to be tested is changed, the nut socket 170 may be replaced with another one having the nut groove 171 of different size. The socket supporting member 175 has a space 176 in an inner side thereof so that the bolt 10 fastened to the nut 20 can enter downward.
In the bolt and nut fastening test apparatus 100 as above, as illustrated in
As illustrated in
The weight assembly 180 may include a weight bracket 181 of an L shape slidably coupled to the plurality of rails 182 that are mounted in a vertical direction at a side surface of the angle adjusting plate 130, weight supporting shafts 183 installed at the opposite ends of the weight bracket 181, respectively, and a plurality of weights selectively stacked on the weight supporting shafts 183 to regulate a load.
The weight assembly 180 is connected to the motor bracket 150 by the connecting ropes 192 and thus rises when the driving motor 140 is lowered. The weight assembly 180 may regulate a descending speed of the driving motor 140 by adjusting a load of the driving motor 140 and the motor bracket 150 by a plurality of weights 184 in consideration of the weight of the driving motor 140 and the motor bracket 150.
On the other hand, the descending speed control means of the driving motor 140 is not limited to the above-described example, and may be variously changed. In embodiments, the descending speed control means may employ a gas cylinder type lowering damper 210 instead of the weighting assembly 180 as illustrated in
Referring again to
As illustrated in
Referring to
When the restraining device 133 is released from the restricting state, the extension cylinder may slowly rotate the angle regulating plate 130 from the state of
Although the present embodiment illustrates an extension cylinder as an example of the restoring device 137, the restoring device 137 is not limited thereto. The restoring device 137 may include a torsion spring installed at the supporting shaft 131 and a pulling device for pulling up the angle adjusting plate 130 at an upper portion of the angle adjusting plate 130.
As illustrated in
The feed screw 126 may have one end rotatably supported on the supporting block 120 and the other end rotatably supported on the fixed structure 111 spaced apart from the supporting block 120, and may include a knob 126a provided at one end for rotating operation. The angle adjusting block 125 is slidably supported at an upper portion of the supporting block 120 in a state of being coupled to the feed screw 126.
As illustrated in
An angle measuring instrument 230 may be installed at an upper portion of the angle adjusting plate 130 to indicate the inclination of the angle adjusting plate 130. The user may confirm through the angle measuring instrument 230 whether the inclination of the angle adjusting plate 130 is correctly set.
Hereinafter, a method of performing a fastening test of the bolt 10 and the nut 20 using the bolt and nut fastening test apparatus 100 according to the present embodiment will be described.
In order to test the fastening of the bolt 10 and the nut 20, as illustrated in
The fastening test may be performed in a state where the angle adjusting plate 130 is tilted at a set test angle as illustrated in
As in the example of
Further, when the phenomenon that the bolt 10 is rotated without being fastened (idling phenomenon) occurs in the test illustrated in
As a result of the test, it can be determined that the bolt 10 and the nut 20 are satisfactory when the bolt 10 which is not fastened and run idle in a test shown in
As is apparent from the above, the bolt and nut fastening test apparatus 100 according to the embodiment of the present disclosure can simulate and test the fastening of the bolt 10 and the nut similarly to the actual situation since a descending speed and fastening angle of the bolt 10 can be adjusted during the test process as desired by a user.
Further, the bolt and nut fastening test apparatus 100 according to the embodiment of the present disclosure can repeatedly perform fastening tests of the bolt 10 and the nut 20 at a set fastening angle since the angle adjusting plate 130 can be accurately tilted and fixed at a set angle using the angle adjusting block 125.
In embodiments, when testing engageability of the bolt and the nut using the bolt and nut engaging tester 100 discussed above, the tester 100 moves the angle adjusting plate 130 and sets a first test angle (for example, 0°). At the first test angle, the bolt fixed to the bolt socket 160 rotates in a rotational direction and moves down toward the nut fixed to the nut socket 170 for testing engageability of the bolt and the nut at the first angle. After testing, the bolt rotates in the opposite direction, and the bolt and the nut are disengaged. Subsequently, without removing the bolt and the nut from the sockets 160 and 170 or without replacing the bolt and the nut with another bolt and another nut, the tester 100 moves the angle adjusting plate 130 and sets a second test angle (for example, 0.1°) that is different from the first angle. At the second test angle, the bolt rotates again in the rotational direction and moves down toward the nut for testing engageability of the bolt and the nut at the second angle. In one embodiment, each test angle is defined by an angle between the central axis of the bolt with respect to the linear movement direction of the bolt socket. In some embodiments, the test angle may gradually increase until the bolt and the nut fail to engage or fasten. In other embodiments, the test angle may gradually decrease until the bolt and the nut are successfully engaged.
In embodiments, the tester or testing apparatus discussed above may further include a controller with one or more processors for controlling the movements of parts in the tester, for example, the angle adjusting plate 130 and the motor 140.
Claims
1. A bolt and nut fastening test apparatus comprising:
- an angle adjusting plate mounted on a supporting block so as to be adjustable in angle;
- a driving motor mounted on a side surface of the angle adjusting plate so as to be able to ascend and descend and having a driving shaft arranged to face downward;
- a bolt socket mounted on the driving shaft of the driving motor and to which a head of a bolt is coupled;
- a nut socket disposed below the bolt socket and supporting a nut fastened to the bolt in a rotation limited state;
- a motor bracket slidably coupled to at least one rail mounted in a vertical direction on a side surface of the angle adjusting plate with the driving motor mounted
- a weight assembly mounted on a side surface of the angle adjusting plate opposite to the driving motor so as to be able to ascend and descend;
- at least one pulley mounted on an upper portion of the angle adjusting plate; and
- a connecting rope having opposite ends connected to the motor bracket and the weight assembly, respectively, in a state of being hung on the pulley.
2. The bolt and nut fastening test apparatus according to claim 1, wherein the weight assembly comprises:
- a weight bracket slidably coupled to the rail mounted in a vertical direction at a side surface of the angle adjusting plate;
- at least one weight supporting shaft installed on the weight bracket; and
- a plurality of weights selectively stacked on the weight supporting shaft to regulate a load.
3. The bolt and nut fastening test apparatus according to claim 1, further comprising:
- a guide bar installed on a side surface of the angle adjusting plate and guiding the lifting and lowering of the motor bracket;
- a drop limiting ring installed on an outer surface of the guide bar so as to be adjustable in height; and
- a tightening member for tightening the drop limiting ring to limit the movement of the drop limiting ring.
4. The bolt and nut fastening test apparatus according to claim 1, further comprising a lowering damper connected to the motor bracket to control a lowering speed of the motor bracket.
5. The bolt and nut fastening test apparatus according to claim 1, further comprising an angle measuring instrument installed at the angle adjusting plate to indicate an inclination of the angle adjusting plate.
6. The bolt and nut fastening test apparatus according to claim 1, further comprising a socket supporting member supporting the nut socket at a lower portion of the nut socket and having a space into which the bolt enters.
7. The bolt and nut fastening test apparatus according to claim 6, wherein the bolt socket and the nut socket are replaceably mounted, respectively.
8. A bolt and nut fastening test apparatus comprising:
- an angle adjusting plate mounted on a supporting block so as to be adjustable in angle;
- a driving motor mounted on a side surface of the angle adjusting plate so as to be able to ascend and descend and having a driving shaft arranged to face downward;
- a bolt socket mounted on the driving shaft of the driving motor and to which a head of a bolt is coupled;
- a nut socket disposed below the bolt socket and supporting a nut fastened to the bolt in a rotation limited state;
- a supporting shaft rotatably coupled to an upper portion of the supporting block in a state of being fixed to a lower portion of the angle adjusting plate: and
- a restraining device capable of restraining the supporting shaft to fix the angle adjusting plate.
9. The bolt and nut fastening test apparatus according to claim 8, wherein the restraining device comprises a securing member coupled to a side surface of a shaft supporting member and having an incision groove formed on one side thereof, and a tightening bolt fastened to the securing member to tighten or release the supporting shaft.
10. The bolt and nut fastening test apparatus according to claim 8, further comprising a restoring device for vertically restoring the angle adjusting plate tilted when the restraint of the restraining device is released.
11. The bolt and nut fastening test apparatus according to claim 10, wherein the restoring device comprises an extension cylinder, one end of which is rotatably connected to a rotation direction side end of the angle adjusting plate and the other end of which is rotatably supported to a fixed structure.
12. The bolt and nut fastening test apparatus according to claim 10, wherein the restoring device comprises a torsion spring installed at the supporting shaft.
13. The bolt and nut fastening test apparatus according to claim 10, wherein the restoring device comprises a pulling device for pulling up the angle adjusting plate at an upper portion of the angle adjusting plate.
14. A bolt and nut fastening test apparatus comprising:
- an angle adjusting plate mounted on a supporting block so as to be adjustable in angle;
- a driving motor mounted on a side surface of the angle adjusting plate so as to be able to ascend and descend and having a driving shaft arranged to face downward;
- a bolt socket mounted on the driving shaft of the driving motor and to which a head of a bolt is coupled;
- a nut socket disposed below the bolt socket and supporting a nut fastened to the bolt in a rotation limited state;
- an inclined support surface provided at a lower side of the angle adjusting plate;
- an angle adjusting block installed to be laterally movable on the supporting block so as to be close to or spaced from the inclined support surface;
- a feed screw installed at an upper side of the supporting block to move the angle adjusting block by rotation; and
- an indicating portion provided at the supporting block to identify a position of the angle adjusting block.
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Type: Grant
Filed: Oct 13, 2017
Date of Patent: Feb 25, 2020
Patent Publication Number: 20190017898
Assignees: Hyundai Motor Company (Seoul), Kia Motors Corporation (Seoul)
Inventor: Hyung Soo Kim (Seoul)
Primary Examiner: Freddie Kirkland, III
Application Number: 15/783,815