Switch and operation device having a flexible swinging member
A switch used in an operation device such as a mouse has flexibility, and includes a movable member in which a first end side is fixed as a swing fulcrum and a second end side swings, and a pressing member that presses a portion between the first end and the second end of the movable member by receiving a pressing force from an outside source. Bent portions that are bent in a swinging direction are formed in side portions of the movable member. When the movable member warps by being pressed by the pressing member, the bent portions resist against the warping of the movable member, and therefore an operator can have click feeling.
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This application claims priority to Japanese Patent Application No. 2019-170474 filed Sep. 19, 2019, the entire contents of which are incorporated herein by reference.
FIELDThe present disclosure relates to a switch that includes a movable member having flexibility and a pressing member that presses the movable member upon receiving a pressing force from an outside source, and opens/closes a circuit as a result of the movable member swinging upon being pressed by the pressing member, and an operation device using such a switch.
BACKGROUNDSwitches to be used in devices such as electronic apparatuses have become widespread. For example, in JP 2008-210654A, a switch is disclosed that includes both characteristics of a slide-type switch and a snap action-type switch, and as a result of pushing down an operation button, an inner actuator is pressed, which causes a movable contact to be brought into contact with a normally open contact. The switch disclosed in JP 2008-210654A is structured such that the movable contact is brought into sliding-contact with the normally open contact, and therefore a collision sound is not generated and the quietness is improved.
Regarding a switch such as that disclosed in JP 2008-210654A, there is a demand for improving feeling when the operation button is pushed down, that is, so-called click feeling, when the switch is applied to a mouse, for example. On the other hand, with a switch that is developed by pursuing quietness such as that disclosed in JP 2008-210654A, there are cases where the click feeling is hindered.
In view of these circumstances, a switch may be provided, with which it is possible to improve click feeling.
Also, an operation device using such a switch may be provided.
SUMMARYIn order to solve the above described and other problems, a switch described in the present application is a switch having flexibility that includes a movable member in which a first end side is fixed as a swing fulcrum and a second end side swings, and a pressing member that presses a portion between a first end and a second end of the movable member by receiving a pressing force from an outside source, and opens/closes a circuit as a result of the movable member swinging by being pressed by the pressing member, wherein the movable member is provided with a bent portion that is bent in a swinging direction.
Also, in the switch, the movable member is provided with a biasing portion that generates a reaction force that resists against pressing of the pressing member between a pressed part that receives pressing of the pressing member and the second end.
Also, in the switch, the bent portion is formed between the pressed part and the first end.
Also, in the switch, the bent portion is formed between the pressed part and the second end.
Also, in the switch, the movable member is formed so as to warp by receiving the pressing force of the pressing member, and open/close a circuit by, upon receiving further pressing, the second end side swinging with a locking portion to which the biasing portion is locked being a swing axis.
Also, in the switch, the pressing member comes into contact with the movable member at a plurality of contact parts and presses the movable member.
Also, in the switch, the pressing member includes the contact parts on the first end side and the second end side relative to a center of a force of pressing the movable member by receiving a pressing force from an outside source.
Also, the switch further includes a buffering member that is provided so as to come into contact with the movable member.
Also, in the switch, the buffering member is a biasing portion buffering member that is provided so as to come into contact with the biasing portion.
Also, in the switch, the buffering member is a contact buffering member that is provided such that the second end side of the movable member is brought into contact when the pressing member is not pressed from the outside.
Also, the switch further includes an optical contact including a light emitting circuit and a light receiving circuit, wherein the movable member includes a light blocking piece that blocks/transmits light emitted from the light emitting circuit of the optical contact by swinging.
Also, in the switch, the light blocking piece has a thin plate shape provided with a transmission window through which light passes.
Also, the switch further includes an optical contact terminal that is electrically connected to the optical contact, wherein the optical contact is formed as a surface mounting type chip, and is surface-mounted on the optical contact terminal.
Also, in the switch, the optical contact terminal is provided with a recess for surface-mounting the optical contact.
Also, in the switch, the optical contact is mounted so as to extend between a plurality of optical contact terminals.
Moreover, an operation device described in the present application includes a pressing down operation portion for receiving a pressing down operation from the outside; and the switch to which a pressing down operation received by the pressing down operation portion is transmitted as pressing from the outside, and outputs a signal based on a motion of the movable member included in the switch.
The switch and the operation device that are described in the present application include a movable member in which a bent portion that is bent in a swinging direction is formed.
In the switch and the operation device according to the present invention, a bent portion that is bent in a swinging direction is formed in a movable member that swings by pressing by a pressing member that receives pressing from the outside, and opens/closes a circuit. With this, superior effects such as being able to improve feeling that is generated when pressing are exerted.
The operation device described in the present application is used as an operation device such as a mouse that is used to operate a personal computer, for example. Also, the switch described in the present application is used, as a micro switch, in devices such as various electronic apparatuses including the operation device. In the following, an operation device 1 and a switch 2 that are illustrated in drawings will be described with reference to the drawings.
First EmbodimentOperation Device 1
First, the operation device 1 will be described.
A later-described switch 2 is housed inside the operation device 1 for each of the pressing down operation portions 10 and the rotating operation portion 11, and when a pressing down operation is performed on a pressing down operation portion 10, a part inside the pressing down operation portion 10 presses the corresponding switch 2. The switch 2 outputs a signal based on the pressing condition to an electronic apparatus such as an external personal computer through the signal line 12.
That is, the operation device 1 described in the present application includes the pressing down operation portions 10 for receiving a pressing down operation from the outside and the rotating operation portion 11 for receiving an operation such as a rotating operation, and further include the switches 2 therein. Also, the operation device 1 transmits the pressing down operation received by the pressing down operation portions 10 and/or the rotating operation portion 11 to the corresponding switch 2 as pressing performed from the outside, and outputs a signal based on the operation of the switch 2 to an external electronic apparatus.
Switch 2
Next, the switch 2 described in the present application will be described.
The switch 2 includes a casing 20 having a substantially rectangular solid shape. The casing 20 includes a base 20a in a lower portion and a cover 20b in an upper portion. A rectangular insertion hole 200 into which a pressing member 21 is inserted is provided in an upper face of the casing 20 at a position leftward from the center, when viewed from the front. The pressing member 21 inserted into the insertion hole 200 is a member that moves in an up-down direction by receiving a pressing operation from outside the casing 20, and an upper end of the pressing member 21 protrudes from the upper face of the casing 20. Moreover, three connection terminal portions 22 that are metal pieces to which other electrical members can be connected protrude from a lower side of the casing 20.
In the switch 2 formed in this way, the pressing down operation from the outside that has been received by the operation device 1 is transmitted to the pressing member 21 as pressing from the outside of the casing 20. The pressing member 21, upon receiving a pressing force from an outside source, moves downward, and upon the pressing being removed from the outside, moves upward.
Next, the internal structure of the switch 2 will be described.
A region serving as a contact chamber that houses a contact mechanism for opening/closing an electrical circuit is secured inside the casing 20 of the switch 2. An insertion hole 200 that passes through from the outside of the casing 20 is provided in an upper face of the contact chamber, and the pressing member 21 is inserted into the insertion hole 200.
The contact mechanism housed inside the contact chamber will be described. Members such as a common contact terminal 23, a first contact terminal 24, a second contact terminal 25, and a movable member 26 are provided inside the contact chamber as the contact mechanism. The common contact terminal 23 is provided on a left side inside the contact chamber, and is electrically connected to a connection terminal portion 22 on the left side. The first contact terminal 24 is provided on a right upper side inside the contact chamber, and is electrically connected to a connection terminal portion 22 on a right side. The second contact terminal 25 is provided on a right lower side inside the contact chamber, and is electrically connected to a connection terminal portion 22 at the center.
The movable member 26 is a plate-shaped conductive metal member extending in a left-right direction inside the contact chamber, and has flexibility so as to warp when receiving a pressing force by the pressing member 21. The left end (first end) side of the movable member 26 is a fixed end that is locked to the common contact terminal 23 and functions as a swing fulcrum 260. The right end (second end) side of the movable member 26 is a free end that moves between the first contact terminal 24 and the second contact terminal 25, and is a movable contact 261. A biasing portion 262 that is punched out in a tongue shape and folded in an arc shape and functions as a return spring is formed, in the movable member 26, between a pressed part that receives pressing of the pressing member 21 and a right end so as to extend from the right end side toward the center. A leading end of the biasing portion 262 is locked to a locking plate 27 that is formed in the vicinity of the center inside the contact chamber so as to generate a reaction force to resist against the pressing of the pressing member 21, as a return spring. Bent portions 263 that are bent downward, which is a swinging direction, are formed in side portions of the movable member 26. The bent portions 263 are formed by downwardly folding protruding pieces that expand in a rectangular shape from both sides (front-back direction in the drawing) of the opposing side portions of the movable member 26.
In the contact mechanism constituted in this way, the pressing member 21 moves downward by receiving a pressing force from an outside source, and presses down the movable member 26. As a result of the movable member 26 being pressed down, the right end side of the movable member 26, which is a free end thereof, moves downward, and the movable contact 261 comes into contact with the second contact terminal 25. With this, the connection terminal portion 22 on the left side that is connected to the common contact terminal 23 and the connection terminal portion 22 at the center that is connected to the second contact terminal 25 enter a conductive state.
When the pressing of the pressing member 21 is removed, the movable member 26 is biased upward due to the reaction force of the biasing portion 262. As a result of the movable member 26 being biased upward, the pressing member 21 moves upward. Also, as a result of the movable member 26 being biased upward by the biasing portion 262, the movable contact 261 positioned on the right end side of the movable member 26 moves upward, and comes into contact with the first contact terminal 24. With this, the connection terminal portion 22 on the left side that is connected to the common contact terminal 23 and the connection terminal portion 22 on the right side that is connected to the first contact terminal 24 enter a conductive state.
The shapes of the pressing member 21 and the movable member 26 will further be described.
Operation of Switch 2
The operation of the switch 2 described in the present application that is configured as described above will be described.
When the pressing of the pressing member 21 is removed, the movable member 26 is biased upward by the reaction force of the biasing portion 262. As a result of the movable member 26 being biased upward, the pressing member 21 moves upward. Also, as a result of the movable member 26 being biased upward by the biasing portion 262, the movable contact 261, which is the free end of the movable member 26 moves upward and comes into contact with the first contact terminal 24. That is, the state illustrated in
As described using
Next, the sound reduction effect based on the shape of the pressing member 21 included in the switch 2 described in the present application will be described.
As illustrated in
As shown in
The line A in
As described above, in the switch 2 described in the present application, the pressing member 21 comes into contact with the movable member 26 at a plurality of positions, and therefore the sound generation can be suppressed relative to the case of coming into contact with the movable member 26 at one position. Moreover, in the switch 2 described in the present application, the bent portions 263 are formed in the movable member 26, and therefore it is possible to cause the operator to feel sufficient click feeling, while achieving sound reduction.
Note that, in the movable member 26, the position at which the bent portions 263 are formed can be appropriately selected.
A second embodiment is a mode in which, in the first embodiment, sound generation is suppressed using a buffering member, and quietness is improved. Note that, in the following description, the constituent elements similar to those in the first embodiment are given the reference signs similar to those in the first embodiment for referencing to the first embodiment, and the description thereof will be omitted. The external views of an operation device 1 using a switch 2 according to the second embodiment and the switch 2 are similar to those in the first embodiment, and the description thereof will be omitted.
The internal structure of the switch 2 according to the second embodiment will be described.
A region serving as a contact chamber is secured inside a casing 20 of the switch 2. An insertion hole 200 that passes through from the outside of the casing 20 is provided in an upper face of the contact chamber, and a pressing member 21 is inserted in the insertion hole 200.
Members such as a common contact terminal 23, a first contact terminal 24, a second contact terminal 25, and a movable member 26, which serve as a contact mechanism, are provided inside the contact chamber.
The movable member 26 is a conductive metal member having flexibility so as to warp when receiving a pressing force by the pressing member 21. The movable member 26 includes parts that serve as a swing fulcrum 260 and a movable contact 261, and a biasing portion 262 and a bent portion 263 are formed therein.
A contact buffering member 28 formed using an elastic material is provided above the first contact terminal 24. The contact buffering member 28 is in contact with the first contact terminal 24 from above. Also, a biasing portion buffering member 29 formed using an elastic material is provided below the biasing portion 262 of the movable member 26. The biasing portion buffering member 29 is in contact with the biasing portion 262 from below.
In the contact mechanism configured in this way, the pressing member 21 moves downward by receiving a pressing force from an outside source, and presses down the movable member 26. As a result of the movable member 26 being pressed down, a right end side of the movable member 26, which is a free end, moves downward, and the movable contact 261 comes into contact with the second contact terminal 25. With this, a connection terminal portion 22 on the left side that is connected to the common contact terminal 23 and a connection terminal portion 22 at the center that is connected to the second contact terminal 25 enter a conductive state.
When the pressing of the pressing member 21 is removed, the movable member 26 is biased upward due to the reaction force of the biasing portion 262. As a result of the movable member 26 being biased upward, the pressing member 21 moves upward. Also, as a result of the movable member 26 being biased upward by the biasing portion 262, the movable contact 261 positioned on the right end side of the movable member 26 moves upward, and comes into contact with the contact buffering member 28. Note that the configuration may be such that when the movable contact 261 of the movable member 26 moves upward, the movable contact 261 comes into contact with the first contact terminal 24 covered by the contact buffering member 28. In this case, the movable member 26 indirectly comes into contact with the contact buffering member 28.
Operation of Switch 2
The operation of the switch 2 described in the present application according to the second embodiment that is configured as described above will be described.
The contact protrusion 261a of the movable contact 261 collides with the second contact terminal 25 due to the momentum of turning over of the movable member 26, which induces a shock. However, the left end side of the plate-shaped body 290 of the biasing portion buffering member 29 into which the second contact terminal 25 is fitted warps, as indicated by the arrow in
When the pressing of the pressing member 21 is removed, the movable member 26 is biased upward due to the reaction force of the biasing portion 262. As a result of the movable member 26 being biased upward, the pressing member 21 moves upward. Also, as a result of the movable member 26 being biased upward by the biasing portion 262, the movable contact 261, which is a free end of the movable member 26, moves upward, and comes into contact with the contact buffering member 28. That is, the state illustrated in
Description has been given illustrating the first and second embodiments, the switch 2 described in the present application suppresses generation of sound caused by the movement of the movable member 26 with the shape of the pressing member 21, and buffering members such as the contact buffering member 28 and the biasing portion buffering member 29. Moreover, since the bent portion 263 resists against warping of the movable member 26, the switch 2 described in the present application exerts superior effects such as the operator being able to have strong click feeling while realizing sound reduction.
The switches 2 illustrated as the first and second embodiments can be expanded to various other modes. Specifically, the position and the shape of the bent portions 263 of the movable member 26 can be appropriately designed as long as the movable member 26 has a shape so as to resist against the warping, as shown in
The other members included in the movable member 26, e.g., the shape of the pressing member 21, can also be appropriately designed.
A third embodiment is a mode in which the movable member 26 in which the bent portions 263 are formed is applied to a contactless switch in which optical elements are used. Note that, in the following description, the constituent elements similar to those in the first and second embodiments are given the reference signs similar to those in the first and second embodiments for referencing to the first and second embodiments, and the description thereof will be omitted. An external view of an operation device 1 using a switch 2 according to the third embodiment is similar to those of the first and second embodiments, and therefore the description thereof will be omitted.
The switch 2 according to the third embodiment will be described.
The switch 2 includes a casing 20 having a substantially rectangular solid shape. One connection terminal portion 22 for fixing the switch 2 to an external member such as a substrate and four optical contact terminals 30a that extend from a later-described optical contact 30 (refer to
Next, the internal structure of the switch 2 will be described.
A region serving as a contact chamber for housing a contact mechanism for opening/closing an electrical circuit is secured inside the casing 20 of the switch 2. An insertion hole 200 that passes through the casing 20 from the outside is provided in an upper face of the contact chamber, and a pressing member 21 is inserted into the insertion hole 200.
The contact mechanism housed inside the contact chamber will be described. A first locking terminal 220, a second locking terminal 221, a movable member 26, and a fixing member 31 are provided inside the contact chamber as the contact mechanism in addition to the optical contact 30 described above. The optical contact 30 is provided as the light receiving circuit 301 and the light emitting circuit 300 that are arranged in a front-back direction on a lower right side of the contact chamber. The first locking terminal 220 is provided on a lower left side inside the contact chamber, and the second locking terminal 221 is provided on a central lower side inside the contact chamber. The first locking terminal 220 and the second locking terminal 221 are integrally formed, by molding, with the connection terminal portion 22 downward of the casing 20. The fixing member 31 is provided between the light emitting circuit 300 and the light receiving circuit 301 that are included in the optical contact 30 on a right side inside the contact chamber. The movable member 26 is provided so as to extend in a left-right direction inside the contact chamber, and is locked by the first locking terminal 220 and the second locking terminal 221.
The optical contact 30 includes the light emitting circuit 300 that emits light, and the light receiving circuit 301 that receives light emitted from the light emitting circuit 300. The light emitting circuit 300 is constituted by a light-emitting element 300b such as an LED (Light Emitting Diode), and includes the pair of first optical contact terminals 300a. The light receiving circuit 301 is constituted using a light receiving element 301b such as a PD (Photo Diode) or a PT (Photo Transistor), and includes the pair of second optical contact terminals 301a. The light-emitting element 300b of the light emitting circuit 300 and the light receiving element 301b of the light receiving circuit 301 are provided at opposing positions so as to oppose each other such that the light emitted from the light emitting circuit 300 can be received by the light receiving circuit 301. As a result of supplying electricity to the light emitting circuit 300 through the first optical contact terminals 300a, the light-emitting element 300b of the light emitting circuit 300 emits light. The conductive state of the light receiving element 301b of the light receiving circuit 301 changes when detecting light, and therefore the light receiving circuit 301 outputs an ON signal based on the change in conductive state due to light reception from the second optical contact terminals 301a.
The fixing member 31 has an upright thin plate shape that is provided such that the normal direction thereof is in a front-back direction, and is provided at a position forward of the light emitting circuit 300 of the optical contact 30 and rearward of the light receiving circuit 301 so as to be separated from the light emitting circuit 300 and the light receiving circuit 301. The lower portion of the fixing member 31 is a light blocking plate 310 in which a substantially circular transmission hole 311 is provided such that the light of the optical contact 30 passes through, and the upper portion is formed in a substantially U shape that is bent in an arm-like shape and opens on a left side. The fixing member 31 is provided such that a movable abutting portion 264 of the movable member 26 on a right end side is sandwiched from above and below in the U-shaped opening of the upper portion. The inside upper portion above the opening of the fixing member 31 is a first abutting part 312 that is brought into contact with a movable abutting portion 264 of the movable member 26, when the pressing member 21 is positioned upward and the movable member 26 is not pressed by the pressing member 21. The inside lower portion under the opening of the fixing member 31 is a second abutting part 313 that is brought into contact with the movable abutting portion 264 of the movable member 26 when the pressing member 21 moves downward by being pressed down and the movable member 26 is pressed by the pressing member 21. The movable abutting portion 264 of the movable member 26 extends so as to enter between the first abutting part 312 and the second abutting part 313 of the fixing member 31. The leading end of the first abutting part 312 of the fixing member 31 that extends toward a left side protrudes downward such that the movable member 26 that is not pressed easily comes into contact therewith, and the movable member 26 comes into contact with the first abutting part 312 from below. The central portion of the second abutting part 313 of the fixing member 31 protrudes upward such that the pressed movable member 26 easily comes into contact therewith, and the movable member 26 comes into contact with the second abutting part 313 from above. It is preferable that the fixing member 31 is formed using metal material in order to generate an appropriate click sound, but it is possible to form using material such as organic material rubber, inorganic material rubber, or rigid resin. Also, the fixing member 31 can be replaced appropriately in order to make the click sound appropriate, for example.
The movable member 26 is a metal member made of SUS or the like that has a plate shape extending in a left-right direction inside the contact chamber. The left end side of the movable member 26 is locked to the first locking terminal 220, and is a fixed end functioning as a swing fulcrum 260. The right end side of the movable member 26 is a movable abutting portion 264 that moves, as a free end, between the first abutting part 312 and the second abutting part 313 of the fixing member 31. Also, the right end side of the movable member 26 is a light blocking piece 266 having a substantially rectangular shape that is bent downward from the movable abutting portion 264. The light blocking piece 266 is formed such that the normal direction is a front-back direction, and is provided with a transmission window 265 having a substantially rectangular shape through which light of the optical contact 30 passes. The light blocking piece 266 is positioned so as to enter between the fixing member 31 and the light receiving circuit 301 in a state of separating from the fixing member 31 and the light receiving circuit 301, at a position in front of the fixing member 31 and behind the light receiving circuit 301 of the optical contact 30. The movable member 26 is provided with a biasing portion 262 that is formed by the vicinity of the central portion being punched out and folded in an arc shape, and functions as a return spring, and a leading end of the biasing portion 262 is locked to the second locking terminal 221 formed in the vicinity of the central portion inside the contact chamber. The biasing portion 262 generates a reaction force to resist against the pressing of the pressing member 21. Bent portions 263 that are bent downward, which is a swinging direction, are formed in side portions of the movable member 26. The bent portions 263 are formed by downwardly folding protruding pieces that expand in a rectangular shape from both sides of the opposing side portions of the movable member 26.
In the contact mechanism constituted in this way, the pressing member 21 moves downward by receiving a pressing force from an outside source, and presses down the movable member 26. As a result of the movable member 26 being pressed down, the movable abutting portion 264 on a right end side, which is a free end of the movable member 26 moves downward, and the movable abutting portion 264 comes into contact with the second abutting part 313 of the fixing member 31. As a result of the movable abutting portion 264 of the metal movable member 26 coming into contact with the second abutting part 313 of the fixing member 31 in a collision-like manner, a metallic sound is generated. The user recognizes the metallic sound generated due to the movable member 26 coming into contact with the fixing member 31 as a click sound. The bent portions 263 resist against the warping of the movable member 26 when the movable member 26 warps upon receiving pressing from the pressing member 21, and therefore the operator can have a strong click feeling. Also, as a result of the right end side of the movable member 26 moving downward, the light blocking piece 266 of the movable member 26 moves downward, and the light of the optical contact 30 passes through the transmission window 265 provided in the light blocking piece 266 of the movable member 26, and the optical contact 30 enters an on state in which the circuit is closed and outputs an ON signal to an external electronic apparatus.
When the pressing of the pressing member 21 is removed, the movable member 26 is biased upward due to the reaction force of the biasing portion 262. As a result of the movable member 26 being biased upward, the pressing member 21 moves upward. Also, as a result of the movable member 26 being biased upward by the biasing portion 262, the movable abutting portion 264 that is positioned on a right end side of the movable member 26 moves upward, and comes into contact with the first abutting part 312 of the fixing member 31. Also, as a result of the right end side of the movable member 26 moving upward, the light blocking piece 266 of the movable member 26 moves upward, and the light of the optical contact 30 is blocked by the light blocking piece 266, and the optical contact 30 enters an off state in which the circuit is open.
Opening/closing of the circuit of the optical contact 30 by the fixing member 31 and the movable member 26 will further be described.
When pressing by the pressing member 21 is removed, as shown in
When the pressing member 21 is pressed, as shown in
As described above, as a result of using the movable member 26 in which the bent portions 263 are formed and that include the light blocking piece 266, the switch 2 described in the present application according to the third embodiment generates click feeling and also generates a click sound in response to a pressing down operation performed on the pressing down operation portion 10 of a mouse. With this, superior effects can be exerted such as the user being able to recognize that the click operation is completed from the click feeling and the click sound.
The switch 2 described in the present application that has been described as the third embodiment is not limited to the illustrated embodiment, and can be expanded to various other modes. For example, the fixing member 31 used in the switch 2 is not limited to the shape illustrated as the third embodiment, and can be appropriately designed.
Also, the switch 2 described in the present application can also be expanded to a mode in which the fixing member 31 is removed from the third embodiment, for example. As a result of removing the fixing member 31, superior effects can be exerted such as being able to generate click feeling while exerting a sound reduction effect by suppressing generation of a click sound.
Fourth EmbodimentA fourth embodiment is a mode in which, in a contactless switch using the optical element illustrated in the third embodiment, an optical contact 30 is mounted as a surface mounting type chip. Note that, in the following description, the constituent elements similar to those in the first to third embodiments are given the reference signs similar to those in the first to third embodiments for referencing to the first to third embodiments, and the description thereof will be omitted. An external view of an operation device 1 using a switch 2 according to the fourth embodiment is similar to those of the first to third embodiments, and therefore the description thereof will be omitted.
The switch 2 according to the fourth embodiment will be described.
The switch 2 includes a casing 20 having a substantially rectangular solid shape. One connection terminal portion 22 for fixing the switch 2 to an external member such as a substrate and four optical contact terminals 32 that extend from the later-described optical contact 30 (refer to
Next, the internal structure of the switch 2 will be described.
A region serving as a contact chamber for housing a contact mechanism for opening/closing an electrical circuit is secured inside the casing 20 of the switch 2. An insertion hole 200 that passes through the casing 20 from the outside is provided in an upper face of the contact chamber, and a pressing member 21 is inserted into the insertion hole 200.
The contact mechanism housed inside the contact chamber will be described. A first locking terminal 220, a second locking terminal 221, and a movable member 26 are provided inside the contact chamber of the casing 20 as the contact mechanism in addition to the optical contact 30 described above. The optical contact 30 is provided as a light emitting circuit 300 and a light receiving circuit 301 that are arranged side by side in a left-right direction on a right lower side of the contact chamber. The first locking terminal 220 is provided on a lower left side inside the contact chamber, and the second locking terminal 221 is provided on a central lower side inside the contact chamber. The first locking terminal 220, the second locking terminal 221, and the connection terminal portion 22 downward of the casing 20 are integrally formed by molding. The movable member 26 is provided so as to extend in a left-right direction inside the contact chamber, and is locked to the first locking terminal 220 and the second locking terminal 221.
The optical contact 30 includes the light emitting circuit 300 and the light receiving circuit 301. The light emitting circuit 300 of the optical contact 30 is formed as a surface mounting type chip using a light-emitting element 300b. The light receiving circuit 301 of the optical contact 30 is formed as a surface mounting type chip using a light receiving element 301b. The light emitting circuit 300 has a flat rectangular solid shape, a portion of the side face protrudes in a flat semicircular shape, and the light-emitting element 300b is incorporated in the protruded part. The light receiving circuit 301 has a flat rectangular solid shape, a portion of the side face protrudes in a flat semicircular shape, and the light receiving element 301b is incorporated in the protruded part. The light-emitting element 300b of the light emitting circuit 300 and the light receiving element 301b of the light receiving circuit 301 are provided at positions opposing each other such that the light receiving circuit 301 receives light emitted from the light emitting circuit 300.
The light emitting circuit 300 of the optical contact 30 is surface-mounted on the third optical contact terminal 320 and the fourth optical contact terminal 321 so as to extend between the third optical contact terminal 320 and the fourth optical contact terminal 321, of the mounting optical contact terminals 32, that are provided on the left side. The light receiving circuit 301 of the optical contact 30 is surface-mounted on the fifth optical contact terminal 322 and the sixth optical contact terminal 323 so as to extend between the fifth optical contact terminal 322 and the sixth optical contact terminal 323, of the mounting optical contact terminals 32, that are provided on the right side.
Returning to
As a result of supplying electricity to the light emitting circuit 300 through the third optical contact terminal 320 and the fourth optical contact terminal 321, the light-emitting element 300b of the light emitting circuit 300 emits light. The conductive state of the light receiving element 301b of the light receiving circuit 301 changes when detecting light, and therefore the light receiving circuit 301 outputs an ON signal based on the change in conductive state due to light reception, from the fifth optical contact terminal 322 and the sixth optical contact terminal 323.
The movable member 26 is a metal member made of SUS or the like that has a plate shape extending in a left-right direction inside the contact chamber. The right end side of the movable member 26 is the movable abutting portion 264 that moves between the third abutting part 323a and the fourth abutting part 320a as a free end, and furthermore, the leading end of the movable abutting portion 264 is bent downward to form a light blocking piece 266. The light blocking piece 266 is formed such that the normal direction is in a left-right direction, and is provided with a transmission window 265 having a substantially rectangular shape through which light of the optical contact 30 passes. The light blocking piece 266 is positioned so as to enter between the light emitting circuit 300 and the light receiving circuit 301 in a state of separating from the light emitting circuit 300 and the light receiving circuit 301, at a position rightward of the light emitting circuit 300 of the optical contact 30 and leftward of the light receiving circuit 301 of the optical contact 30. Note that the movable member 26 is provided with a biasing portion 262 that is formed by the vicinity of the central portion being punched out and folded in an arc shape, and functions as a return spring, and a leading end of the biasing portion 262 is locked to the second locking terminal 221 formed in the vicinity of the central portion inside the contact chamber. The biasing portion 262 generates a reaction force to resist against the pressing of the pressing member 21. Bent portions 263 that are bent downward, which is a swinging direction, are formed in side portions of the movable member 26. The bent portions 263 are formed by downwardly folding protruding pieces that expand in a rectangular shape from both sides of the opposing side portions of the movable member 26.
In the contact mechanism constituted in this way, the pressing member 21 moves downward by receiving a pressing force from an outside source, and presses down the movable member 26. As a result of the movable member 26 being pressed down, the movable abutting portion 264 on a right end side, which is a free end of the movable member 26 moves downward, and the movable abutting portion 264 comes into contact with the fourth abutting part 320a of the third optical contact terminal 320. As a result of the movable abutting portion 264 of the metal movable member 26 coming into contact with the fourth abutting part 320a of the metal third optical contact terminal 320 in a collision-like manner, a metallic sound is generated. The user recognizes the metallic sound generated due to the movable member 26 coming into contact with the mounting optical contact terminal 32 as a click sound. The bent portions 263 resist against the warping of the movable member 26 when the movable member 26 warps upon receiving pressing from the pressing member 21, and therefore the operator can have a strong click feeling. Also, as a result of the right end side of the movable member 26 moving downward, the light blocking piece 266 of the movable member 26 moves downward, and the light of the optical contact 30 passes through the transmission window 265 provided in the light blocking piece 266 of the movable member 26, and the optical contact 30 enters an on state in which the circuit is closed and outputs an ON signal to an external electronic apparatus.
When the pressing of the pressing member 21 is removed, the movable member 26 is biased upward due to the reaction force of the biasing portion 262. As a result of the movable member 26 being biased upward, the pressing member 21 moves upward. Also, as a result of the movable member 26 being biased upward by the biasing portion 262, the movable abutting portion 264 that is positioned on the right end side of the movable member 26 moves upward, and comes into contact with the third abutting part 323a of the sixth optical contact terminal 323. Also, as a result of the right end side of the movable member 26 moving upward, the light blocking piece 266 of the movable member 26 moves upward, and the light of the optical contact 30 is blocked by the light blocking piece 266, and the optical contact 30 enters an off state in which the circuit is open.
Opening/closing of the circuit of the optical contact 30 by the mounting optical contact terminals 32 and the movable member 26 will further be described.
When the pressing of the pressing member 21 is removed, the light blocking piece 266 of the movable member 26 has moved upward, as shown in
When the pressing member 21 is pressed, as shown in
Regarding manufacturing of the switch 2 described in the present application having the structure described above, the base forms of the one connection terminal portion 22 and the four mounting optical contact terminals 32 are punched out by performing press forming such as punching on one conductive metal plate, for example. Moreover, the connection terminal portion 22 and the mounting optical contact terminals 32 are formed by performing press forming such as flange processing on the base forms of the connection terminal portion 22 and the mounting optical contact terminals 32 that are punched out. Then, the optical contact 30 is surface-mounted on the mounting optical contact terminals 32, and is molded along with the pressing member 21 and the movable member 26 and is housed inside the casing 20, and as a result, the switch 2 is formed. Then, the operation device 1 is completed by incorporating the formed switch 2.
As described above, the switch 2 described in the present application is formed by surface-mounting the optical contact 30 formed as a surface mounting type chip on the mounting optical contact terminals 32, and therefore the manufacturing process can be prevented from becoming complex, and can exert superior effects such as being able to expect cost down. Also, the size of the switch 2 described in the present application can be easily reduced by performing mounting as a surface mounting type chip. Also, when the optical contact 30 is surface-mounted on the mounting optical contact terminals 32, the manufacturer of the switch 2 can manage the processes from forming the optical contact 30 until surface-mounting and furthermore forming the switch 2 by molding. Therefore, the manufacturer of the switch 2 can integrally perform quality management on the optical contact 30, which is to be a sensor, and the operation mechanism, and can stabilize the quality by suppressing the variation in the operational characteristics. Note that, as a result of stabilizing the quality by suppressing the variation in the operational characteristics, it can be expected to speed up the output.
Moreover, the switch 2 described in the present application according to the fourth embodiment is provided with the bent portions 263, and therefore can generate click feeling when pressing down operation is performed on the pressing down operation portion 10 of the mouse, and when pressing down operation is performed, the metal movable member 26 comes into contact with a metal mounting optical contact terminal 32, which generates a metallic sound that is recognized as a click sound. In this way, the switch 2 can exert, although being a contactless switch, superior effects such as being able to generate click feeling and a click sound.
Embodiments are not limited to the embodiments described above, and can be expanded to other various modes. Therefore, the embodiments described above are merely examples in all aspects, and should not be restrictively interpreted. The technical scope is set forth in the claims, and is not constrained by the description of the specification. Moreover, modifications and changes belonging to the range of equivalency of the claims are all within the scope of the disclosed and recited embodiments.
For example, the first to fourth embodiments described above need not be separately implemented, and appropriate combinations are possible such as the pressing member 21 shown in the first and second embodiments being applied to the switch 2 including the optical contact 30 shown as the third and fourth embodiments.
Also, for example, in the embodiments described above, a mode is shown in which the bent portions 263 of the movable member 26 are bent downward, which is one direction of the swinging direction, but the bent portions 263 may be bent upward, which is the other direction of the swinging direction, as long as the bent portions are formed so as to resist against the warping of the movable member 26.
Also, in the embodiments described above, a mouse is illustrated as the operation device 1 including the switch 2, but the present invention is not limited thereto, and can be expanded to various modes such as a mode in which various devices such as a keyboard and various push buttons that are used for operation are applied as the operation device 1.
Claims
1. A switch comprising:
- a movable member having a first end side that is fixed as a swing fulcrum and a second end side that swings; and
- a pressing member that contacts and presses a portion of the movable member between a first end and a second end of the movable member, by receiving a pressing force from an outside source, and opens/closes a circuit as a result of the movable member swinging by being flexed by the pressing from the pressing member; and
- a buffering member comprising a contact buffering member provided such that the second end side of the movable member is brought into contact when the pressing member is not pressed from the outside, wherein
- the movable member is provided with a bent portion that is bent in a swinging direction.
2. An operation device comprising:
- a pressing down operation portion for receiving a pressing down operation from the outside; and
- the switch according to claim 1 to which a pressing down operation received by the pressing down operation portion is transmitted as pressing from the outside, wherein
- the operation device outputs a signal based on a motion of the movable member included in the switch.
3. The switch according to claim 1, wherein the buffering member is provided so as to come into contact with the movable member.
4. The switch according to claim 1, wherein the pressing member comes into contact with the movable member at a plurality of contact parts and presses the movable member.
5. The switch according to claim 4, wherein the pressing member includes the contact parts on the first end side and the second end side relative to a center of a force of pressing the movable member by receiving a pressing force from an outside source.
6. The switch according to claim 1, wherein the movable member is provided with a biasing portion that generates a reaction force that resists against pressing of the pressing member between a pressed part that receives a pressing force of the pressing member and the second end.
7. The switch according to claim 6, wherein the bent portion is formed between the pressed part and the first end.
8. The switch according to claim 6, wherein the bent portion is formed between the pressed part and the second end.
9. The switch according to claim 6, wherein the movable member is formed so as to flex by receiving pressing of the pressing member, and opens or closes the circuit by, upon receiving further pressing, the second end side swinging with a locking portion to which the biasing portion is locked being a swing axis.
10. The switch according to claim 6, further comprising a buffering member that is provided so as to come into contact with the movable member, wherein the buffering member comprises a biasing portion buffering member that is provided so as to come into contact with the biasing portion.
11. A switch comprising
- a movable member having a first end side that is fixed as a swing fulcrum and a second end side that swings, the movable member having a bent portion that is bent in a swinging direction;
- a pressing member that contacts and presses a portion of the movable member between a first end and a second end of the movable member, by receiving a pressing force from an outside source, and opens/closes a circuit as a result of the movable member swinging by being flexed by the pressing from the pressing member; and
- an optical contact including a light emitting circuit and a light receiving circuit, wherein
- the movable member includes a light blocking piece that blocks/transmits light emitted from the light emitting circuit of the optical contact by swinging.
12. An operation device comprising:
- a pressing down operation portion for receiving a pressing down operation from the outside; and
- the switch according to claim 11 to which a pressing down operation received by the pressing down operation portion is transmitted as pressing from the outside, wherein
- the operation device outputs a signal based on a motion of the movable member included in the switch.
13. The switch according to claim 11, wherein the light blocking piece has a thin plate shape provided with a transmission window through which light passes.
14. The switch according to claim 11, further comprising an optical contact terminal that is electrically connected to the optical contact, wherein
- the optical contact is
- formed as a surface mounting type chip, and
- surface-mounted on the optical contact terminal.
15. The switch according to claim 14, wherein the optical contact terminal is provided with a recess for surface-mounting the optical contact.
16. The switch according to claim 14, wherein the optical contact is mounted so as to extend between a plurality of optical contact terminals.
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Type: Grant
Filed: Aug 24, 2020
Date of Patent: Mar 29, 2022
Patent Publication Number: 20210090825
Assignee: OMRON Corporation (Kyoto)
Inventors: Hiroaki Fujino (Kyoto), Kenji Takahama (Kurayoshi), Yoshinori Ijiri (Kurayoshi), Kazufumi Osaki (Okayama), Keigo Nakahata (Okayama)
Primary Examiner: Vanessa Girardi
Application Number: 17/000,594
International Classification: H01H 13/14 (20060101); G05B 15/02 (20060101); H01H 13/02 (20060101);