Object shaped padlock with key and combination mechanisms having non-captive and captive key functions
An object padlock having an object looking shaped housing, at least one dial to control the opening of the padlock via a combination mechanism, a locking means such as a cable with one end always in the padlock and another end, such as the flexible-end, that can be locked and opened via the combination mode, at least a cylinder to control the opening of the padlock via a key mechanism which, and a non-captive key mechanism or a captive key mechanism when the padlock operated by the key mechanism to the unlocked mode.
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This application claims priority to U.S. Provisional Appl. No. 63/460,098 filed Apr. 18, 2023, and U.S. Provisional Appl. No. 63/503,907 filed May 23, 2023, both of which are hereby incorporated by reference in their entireties.
BACKGROUND OF THE INVENTION 1. Field of the InventionThis present invention generally relates to a padlock having a car shaped design with combination and key mechanisms, and more particularly, to a padlock having a non-captive or captive key to increase the security level, and facilitate efficient opening and closing of the padlock by operation of the key function.
2. Related ArtThere are several combination padlocks with single or even dual locking mechanisms currently on the market. However, most of these padlocks are traditionally shaped and have a mechanical combination mechanism, for example, U.S. Pat. Nos. 5,715,709 and 8,261,583, which are hereby incorporated by reference in their entireties. However, none of these padlocks show a combination padlock which contains an object shape, such as a car. Object shaped padlocks may improve marketing strategies for promotion of padlocks, by, for example, providing a car shaped padlock which has four wheels comprising the combination mechanism of the padlock. Instead of a stack of combination dials joined together, the object shaped padlock can create a locking construction to make the four combination dials act as car wheels with a different locking mechanism than the prior art.
SUMMARY OF THE INVENTIONAn exemplary aspect of the present invention is directed to a padlock with a car shaped external-cover, base-cover, and a set of combined-dials that have an appearance of vehicle tires. In addition, a locking means such as a cable, having different lock-ends, a fixed-end and a flexible-end, is controlled by a combination mechanism having a correct code combination, and/or a key mechanism having a correct cut key to control the opening and closing, i.e., retention or release of the cable of the object shaped, e.g. car shaped, padlock. The present invention is not limited to a particular mechanical mechanism, and more than one unlocking feature can be added in such a padlock. The invention may use a set of combined-dials which are mounted like vehicle tires/wheels to form a car shape locking padlock having physical functionality of the wheels. If at least one combined-dial is not in the correct code combination, the entire locking mechanism of the padlock cannot be opened via the combination mechanism. If the correct cut key is not present, then the padlock cannot be opened by the key mechanism. If all the combined-dials have been set to the correct code combination, a button may be configured to open the padlock. If the correct code combination has not been set on all of the combined-dials, then the padlock will not be able to be unlocked, i.e., the flexible-end of the cable cannot be released from the external-cover, base-body and/or interior-cover of the padlock. A wheel cover may be mounted on each combined-dial to serve as a decoration and to cover the internal mechanism of the combination mechanism. The padlock may contain a reset mechanism such as a reset button on each clutch corresponding to each combined-dial in order to reset and/or reconfigure the correct code combination for the combination mechanism.
According to an exemplary aspect of the present invention, a padlock is provided having, an external cover coupled to a base body to form a housing of the padlock, a cable having a fixed end retained within the housing, and a flexible end retained within the housing when the padlock is in a locked mode, and removable from the housing when the padlock is in an unlocked mode, a combination mechanism having at least one combined dial and configured to allow operation of the padlock from the locked mode to the unlocked mode, a key mechanism having a cylinder configured for operation by a correct cut key, the key mechanism is configured to allow operation of the padlock from the locked mode to the unlocked mode, a cam operable between a locked position and a first unlocked position by the combination mechanism, and operable between the locked position and a second unlocked position by the key mechanism, when the cam is in the first unlocked position or the second unlocked position the padlock may be placed in the unlocked mode, and a short cam operably coupling the cylinder and the cam, the short cam is configured to provide either captive key functionality or non-captive key functionality of the correct cut key when the padlock is in the unlocked mode.
According to this and other exemplary aspects of the present invention, the external cover has an appearance of a wheeled vehicle, and the at least one combined dial has an appearance of a wheel of the wheeled vehicle.
According to this and other exemplary aspects of the present invention, the combination mechanism may include four combined dials, two of the four combined dials are positioned on one side of the external cover, and the other two of the four combined dials are positioned on another side of the external cover to provide an appearance of the wheels of the wheeled vehicle, and each of the combined dials include a plurality of indicia selected from numbers, letters, signs, shapes, symbols, characters, or combinations thereof, and a combination of one indicia from each of the combined dials comprises a correct code combination for the combination mechanism.
According to this and other exemplary aspects of the present invention, the combination mechanism may include at least one clutch for each of the at least one combined dial, each combined dial may include a plurality of teeth, and each clutch may include a teeth slot for each of the plurality of teeth of the combined dial, and the teeth slots of the clutch are configured for operative engagement with the plurality of teeth of the combined dial such that rotation of the combined dial is transferred to rotation of the clutch.
According to this and other exemplary aspects of the present invention, the combination mechanism may also include at least one control plate, each control plate is operatively connected to at least one clutch of the at least one clutches, the combination mechanism may further include a connecting plate operatively connecting the at least one control plate with the cam, and the combination mechanism may also include a button operatively connected to the at least one control plate.
According to this and other exemplary aspects of the present invention, each of the at least one control plate may include at least one extended pin, and each clutch of the at least one clutch contains a true gate and at least one false gate configured for engagement with one of the at least one extended pin, the padlock may be operated from the locked mode to the unlocked mode when each of the at least one extended pin engages with the true gate of the corresponding clutch of the at least one clutch, and the false gates do not allow the padlock to be operated from the locked mode to the unlocked mode if at least one extended pin of the at least one extended pin is engaged with the false gate.
According to this and other exemplary aspects of the present invention, the control plate may include at least one cutout configured to receive an extended-pointer of the connected plate and a wing of the button, movement of any of the control plate, connected plate or button will be transferred to other two, and the control plate, connected plate and button move jointly together.
According to this and other exemplary aspects of the present invention, the connected plate may include a contact wall having two halves and configured for engagement with the cam, the cam may also include an extended radius configured for positioning between the two halves of the contact wall, and rectilinear movement of the connected plate within the housing of the padlock controls movement of the cam between the locked position and the first unlocked position.
According to this and other exemplary aspects of the present invention, the padlock may also include a bolt configured to lockenly engage the flexible end of the cable when the padlock is in the locked mode, and having a flat end and a round end, the cam may include a lock surface configured for engagement with the flat end of the bolt when the padlock is in the locked mode, and a slope configured for engagement with the flat end of the bolt when the cam is in the first unlocked position and the padlock is in the unlocked mode, and rectilinear movement of the connected plate within the housing of the padlock controls movement of the cam between the locked position and the first unlocked position.
According to this and other exemplary aspects of the present invention, the key mechanism may also include an extended cam operatively coupled to the cam and the short cam, the extended cam may include a slot configured for engagement with the short cam, and rotational movement of the cylinder is transferred to the extended cam by the short cam, and to the cam by the extended cam.
According to this and other exemplary aspects of the present invention, the padlock may also include a bolt configured to lockenly engage the flexible end of the cable when the padlock is in the locked mode, and having a flat end and a round end, and the cam may include a lock surface configured for contact with the flat end of the bolt when the padlock is in the locked mode, and a flat side configured for contact with the flat end of the bolt when the padlock is in the unlocked mode.
According to this and other exemplary aspects of the present invention, the correct cut key is configured to cause rotational movement of the cylinder, and the rotational movement of the cylinder is transferred to the cam by the short cam and the extended cam, the rotational movement of the cam causes movement of the cam from the locked position in which the lock surface of the cam is in contact with the flat end of the bolt to the second unlocked position in which the flat side of the cam is in contact with the flat end of the bolt.
According to this and other exemplary aspects of the present invention, the extended cam may further include a pass way, and the cam may further include a tail of the cam configured for at least partial insertion into the pass way of the extended cam, and the pass way and the tail have complementary shapes such that rotational movement of the extended cam is transferred to the cam.
According to this and other exemplary aspects of the present invention, the short cam may include a surface to contact the slot of the extended-cam when the padlock has been operated to the unlocked mode by the key mechanism, and as a result of the contact between the surface and the slot a captive key mechanism is configured to retain the correct cut key within the cylinder until the padlock has been returned to the locked mode.
According to this and other exemplary aspects of the present invention, the padlock may also include a torque spring configured to rotate the extended-cam when the padlock is returned to the locked mode so the correct cut key can be withdrawn from the cylinder.
According to this and other exemplary aspects of the present invention, the short cam may include a free rotate area to allow rotation of the short cam and cylinder without rotation of the extended cam to provide a non-captive key mechanism so that the correct cut key may be withdrawn from the cylinder while the padlock is in the unlocked mode.
According to this and other exemplary aspects of the present invention, the padlock may also include a rod engaged with a spring configured for operable engagement with the flexible end of the cable to cause the flexible end of the cable to pop out of the housing of the padlock when the cam is in the first unlocked position or the second unlocked position.
According to this and other exemplary aspects of the present invention, each clutch of the at least one clutch may include a reset button extending therefrom, and each control plate of the at least one control plate may include at least one curved surface configured for contact with the corresponding clutch when the padlock is in the locked mode, and configured to be spaced apart from the corresponding clutch when the padlock is in the unlocked mode, and the reset button is configured for receipt of a reset tool configured to separate the clutch from the corresponding combined dial to operate the padlock into a reset mode.
According to this and other exemplary aspects of the present invention, the padlock may include an object looking cover/body shape, at least one dial to control the opening of the padlock as a primary control mechanism called a combination mode, a locking means such as a cable with one end always in the padlock and another end, such as the flexible-end, that can be locked and opened via the combination mode, at least a cylinder to control the opening of the lock as a secondary control mechanism which is called an unlock by key mode, and a short cam having a surface and free rotate area configured to allow the key user to determine to use either non-key-captive relock or key-captive relock.
According to this and other exemplary aspects of the present invention, at least one dial of each side of the lock body/cover forms the object shaped padlock, where there are two dials that form a wheel of each side, for a total of four wheels, two on each side, where the dials are part of the wheels of a vehicle construction.
According to this and other exemplary aspects of the present invention, the combined dial may include an exterior-dial with numbers, letters, signs, shapes, symbols and characters, or combinations thereof, for a user to locate the code, an inner-dial which contains the teeth which are sealed and not able to be seen by a user, and an outer-dial which contains the ratchet slot to give the ratchet feeling of each rotation of the dial.
According to this and other exemplary aspects of the present invention, a clutch member contains a teeth slot to mate with the teeth of the combined-dial.
According to this and other exemplary aspects of the present invention, the clutch member is assembled to the combined-dial to control lock opening via a control-plate.
According to this and other exemplary aspects of the present invention, the control-plate contains an extended-pin and the clutch contains a true gate and false gates to catch the extended-pin, so that only the true gate allows the control-plate to move the most distance to let the padlock be operated to the unlocked mode by the combination mechanism, and so that the false gates are to distract an unauthorized user from lock picking the lock by testing the combination mechanism, where the false gates do not allow the control-plate to travel to a lock open status.
According to this and other exemplary aspects of the present invention, the control-plate has a cutout to receive an extended-pointer of connected plate and a wing of button, so that in such a position, the movement of either one will move the other two, so that this sandwich position makes these three parts move jointly together.
According to this and other exemplary aspects of the present invention, each control-plate has at least one extended pin to align with at least one clutch.
According to this and other exemplary aspects of the present invention, in the locked mode, the clutch cannot be pushed inward to get into the reset mode, and so that the padlock can only be in the reset mode when the padlock is in unlocked mode via the combination mechanism.
According to this and other exemplary aspects of the present invention, the control-plate has a curved-surface which blocks the clutch from moving to the reset position in the locked mode, so that in the unlocked mode by the combination mechanism, the control-plate is pushed upward such that the curved-surface will not block the clutch and allows the clutch to move into the reset mode position.
According to this and other exemplary aspects of the present invention, the control-plate contains a set of holes to let the clutch-spring to pass through and without interfering with the clutch spring function regardless of what mode the padlock is in, so that the padlock when in the locked mode, unlocked mode by the combination mechanism, unlocked mode by the key mechanism, and reset mode, the control-plate will not interfere with the function of the clutch-spring.
According to this and other exemplary aspects of the present invention, the clutch further contains a teeth-slot to engage with the teeth of the combined-dial, so that with the clutch spring pushing the clutch toward this engagement position, the turning of the combined-dial will turn the clutch in the same manner, and by doing so, the alignment of the true gate of the clutch and the extended-pin of the control plate will be controlled by the combined-dial.
According to this and other exemplary aspects of the present invention, the connected-plate contains a contact-wall which has two halves and the extended-radius of the cam is placed inside the contact wall, so that when the button is operated it will push upward, and it will further push the connected plate upward so that as the connected-plate pushes upward the contact-wall will contact the extended-radius to push the cam upward, and the movement of the contact-wall of the connected-plate is mainly controlled by the alignment of the extended-pin of the control-plate and the true-gates of the clutch.
According to this and other exemplary aspects of the present invention, the extended-cam contains a pass way to receive the tail of the cam, where the shape of the pass way and the tail will be in a shape such that the rotation of the extended-cam will transfer to the cam, that is, the pass way and the tail will be in a form of a rectangular shape which allows turning of the extended-cam and cam in the same manner when the padlock is operated to the unlocked mode by the key mechanism.
According to this and other exemplary aspects of the present invention, the pass way contains enough length to allow the tail of the cam to move from the locked mode position to the unlocked mode position when the padlock is operated to the unlocked mode by the combination mechanism.
According to this and other exemplary aspects of the present invention, the combination mechanism may include the combined-dial, clutch, control-plate, connected-plate, button, rod, and these members control the movement of the cam and bolt to let the engagement and disengagement of the bolt and the bolt-receiving-cutout of the flexible-end of the cable.
According to this and other exemplary aspects of the present invention, the combined-dial, and the clutch position are perpendicular to the position of the control-plate, connected, plate, and button.
According to this and other exemplary aspects of the present invention, the reset button is integrated into the clutch and the combined-dial contains a hole to let the button reset member pass through.
According to this and other exemplary aspects of the present invention, the clutch contains more than one false gate to increase the level of difficulty of locating the true gate by an unauthorized user of the padlock.
According to this and other exemplary aspects of the present invention, the clutch contains a true gate which has a deep cut which allows the extended-pin of the control plate to move in when the padlock is in the reset mode.
According to this and other exemplary aspects of the present invention, the cam is assembled to control the bolt locking and unlocking the bolt-receiving-cutout of the flexible-end of the cable, where the cam contains an extended-radius to be placed in the contact-wall of the connected-plate, so that the vertical movement of the cam will be controlled by the connected-plate, so that the cam is in the upward position, then the flat-end of the bolt will move toward the cam and underneath the slope of the cam, and the round-end of the bolt will disengage away from the bolt-receiving-cutout of the flexible-end of the cable, so that a rod will pop upward and the flexible-end will pop away from the housing of the padlock to the unlocked mode.
According to this and other exemplary aspects of the present invention, the cam may include a tail which will be placed in the pass way of the extended-cam, the pass way contains a path for the tail of the cam to engage, and the tail is configured for operation of the key mechanism to control the rotational movement of the cam, the cam will be in the unlocked position when the cam is rotated such that the flat-side of cam aligns to the flat-end of bolt, so that as the cam is rotated the round-end of the bolt will disengage away from the bolt-receiving-cutout of the flexible-end of the cable, and a rod will pop upward and the flexible-end will pop away from the housing of the padlock to the unlocked mode.
According to this and other exemplary aspects of the present invention, the tail of the cam has a shape and size that is placed into the pass way of the extended-cam which the control plate pushes upward and will not interfere with the extended-cam, where the pass way has enough path and area to allow the tail of cam to move upward and downward during unlocking of the padlock via the combination mechanism, and the extended-radius of the cam engages into the contact-wall of the connected-plate when the padlock is operated to the unlocked mode by the combination mechanism.
According to this and other exemplary aspects of the present invention, the tail of the cam has a shape and size which will let the pass way of the extended-cam to rotate such that the rotation of the extended-cam will directly transfer to the cam and the cam can rotate in the same manner.
According to this and other exemplary aspects of the present invention, the movement of the contact-plate will not interfere with the key mechanism comprised of the extended-cam, the short-cam, the cylinder, and these key mechanism members are configured to control the movement of the cam and bolt to let the engagement and disengagement of the bolt and the bolt-receiving-cutout of the flexible-end of the cable.
According to this and other exemplary aspects of the present invention, the short-cam and the extended-cam contain at least one slot to rotate the extended-cam and let the pass way of the extended-cam to contact the tail of the cam and rotate the cam toward the unlocked position.
According to this and other exemplary aspects of the present invention, the extended-cam contains a shape of a top end which restricts the extended-cam from any horizontal movement.
According to this and other exemplary aspects of the present invention, the clutch may include one or more teeth-slots to receive the teeth of the combined dial, so that they will be engaged together when the padlock is not in the reset mode, and disengage in the reset mode and so that a user can push in the reset button on the clutch and the teeth-slot of clutch will disengage away from the teeth of the combined dial and the rotation of the combined dial will not be transferred to the clutch during the reset mode.
According to this and other exemplary aspects of the present invention, the curved-surface of the control plate in the reset mode will move away from blocking the clutch to move inward of the lock body to move into the reset position.
According to this and other exemplary aspects of the present invention, a cam is assembled to control the bolt of the locking and unlocking the bolt-receiving-cutout of the flexible-end of the cable, where the cam contains an extended-radius which is always engaged with the contact wall of the connected plate to control unlocking of the padlock via the combination mechanism, the cam contains a tail which is assembled to the pass way of the extended-cam which has space to yield the tail of the cam to move upward and downward during unlocking of the padlock via the combination mechanism, the cam contains a slope to receive the flat-end of the bolt for unlocking of the padlock via the combination mechanism, so that as the cam is in the upward position, then the flat-end of the bolt will move toward the cam and underneath the slope of cam, the round-end of the bolt will disengage away from the bolt-receiving-cutout of the flexible-end of the cable, and a rod will pop upward and the flexible-end will pop away from the housing of the padlock to the unlocked mode.
According to this and other exemplary aspects of the present invention, the tail of the cam is configured to rotate as the pass way of the extended cam rotates which will rotate the tail of the cam in the same manner, the cam contains a flat-side to receive the flat-end of the bolt during unlocking via the key mechanism and the round-end of the bolt will disengage away from the bolt-receiving-cutout of the flexible-end of the cable, a rod will pop upward and the flexible-end will pop away from the housing of the padlock to the unlocked mode.
According to this and other exemplary aspects of the present invention, the combination mechanism may be comprised of the at least one combined dial, the at least one clutch, the control plate, the connected plate, the button, and the rod, and these members are configured to control the movement of the cam and the bolt to cause the engagement and disengagement of the bolt and the bolt-receiving-cutout of the flexible-end of the cable.
According to this and other exemplary aspects of the present invention, the tail of the cam has a shape and size which will let the pass way of the extended-cam rotate, but will not interfere with the contact-wall of the connected-plate when the padlock is operated from the locked mode to the unlocked mode by the key mechanism.
According to this and other exemplary aspects of the present invention, a torque spring may be configured to rotate the extended-cam back towards the locked mode position and the pass way will cause the tail of the cam to turn in the same manner when the user pushes the flexible-end of the cable back into the padlock to place the padlock in the locked mode such that the round-end of the bolt will engage the bolt receiving cutout of the flexible-end of the cable, and after the bolt is engaged back to the locked mode position then the user can withdraw the correct cut key out of the cylinder.
According to this and other exemplary aspects of the present invention, a spring and rod may be positioned within the padlock and underneath the flexible end of the cable to push the flexible end out of the padlock such that in the unlocked mode, the flexible-end will be popped open.
According to this and other exemplary aspects of the present invention, the short cam may include a surface to contact the slot of the extended cam during operation of the padlock from the locked mode to the unlocked mode via the key mechanism, and after the padlock has been placed in the unlocked mode via the key mechanism, the user can let the correct cut key remain in the cylinder and only be able to remove the correct cut key when the short cam is rotated back to place the padlock in the locked mode as a result of interaction of the slot of the extended cam and the slot of the short cam by a captive key mechanism.
According to this and other exemplary aspects of the present invention, the short cam may include a free rotate area to allow the key user to rotate the short cam and cylinder back to the locked position without the short cam operatively contacting the slot of the extended cam, and withdraw the correct cut key out of the padlock by a non-captive key mechanism, and the extended cam remains in the unlocked mode position while the short cam and the cylinder are in the locked mode position, the torque spring will cause rotation of the extended-cam back to the locked mode position.
The exemplary aspects of the present invention discussed are merely exemplary, and it is understood the present invention is not limited to any particular aspects or combinations thereof. Rather, the present invention encompasses both individual elements of the exemplary aspects alone, and in combination with any other individual elements whether or not specifically recited as an exemplary aspect.
The reference numbers and corresponding elements are summarized below:
For a fuller understanding of the nature and object of the present invention, reference should be had to the following detailed description taken in connection with the accompanying drawings, in which:
The present invention now will be described more fully hereinafter with reference to the accompanying figures, in which exemplary embodiments of the invention are shown. The invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Like reference numerals refer to like elements throughout.
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It will thus be seen that the objects set forth above, among those made apparent from the preceding description, are efficiently attained and, since certain changes may be made in the above article without departing from the scope of this invention, it is intended that all matter contained in this disclosure or shown in the accompanying drawings, shall be interpreted, as illustrative and not in a limiting sense. It is to be understood that all of the present figures, and the accompanying narrative discussions of corresponding embodiments, do not purport to be completely rigorous treatments of the invention under consideration. It is to be understood that the above-described arrangements are only illustrative of the application of the principles of the present invention. Numerous modifications and alternative arrangements may be devised by those skilled in the art without departing from the scope of the present invention.
Claims
1. A padlock, comprising:
- an external cover coupled to a base body to form a housing of the padlock;
- a cable having a fixed end retained within the housing, and a flexible end retained within the housing when the padlock is in a locked mode, and removable from the housing when the padlock is in an unlocked mode;
- a combination mechanism comprising at least one combined dial and configured to allow operation of the padlock from the locked mode to the unlocked mode;
- a key mechanism comprising a cylinder configured for operation by a correct cut key, wherein the key mechanism is configured to allow operation of the padlock from the locked mode to the unlocked mode;
- a cam operable between a locked position and a first unlocked position by the combination mechanism, and operable between the locked position and a second unlocked position by the key mechanism, wherein when the cam is in the first unlocked position or the second unlocked position the padlock may be placed in the unlocked mode; and
- a short cam operably coupling the cylinder and the cam, wherein the short cam is configured to provide either captive key functionality or non-captive key functionality of the correct cut key when the padlock is in the unlocked mode;
- wherein the external cover has an appearance of a wheeled vehicle, and the at least one combined dial has an appearance of a wheel of the wheeled vehicle;
- wherein the combination mechanism comprises four combined dials, wherein two of the four combined dials are positioned on one side of the external cover, and the other two of the four combined dials are positioned on another side of the external cover to provide an appearance of wheels of the wheeled vehicle; and
- wherein each of the combined dials include a plurality of indicia selected from numbers, letters, signs, shapes, symbols, characters, or combinations thereof, and wherein a combination of one indicia from each of the combined dials comprises a correct code combination for the combination mechanism.
2. The padlock according to claim 1, wherein the combination mechanism further comprises at least one clutch for each of the at least one combined dial;
- wherein each combined dial comprises a plurality of teeth, and each clutch comprises a teeth slot for each of the plurality of teeth of the combined dial; and
- wherein the teeth slots of the clutch are configured for operative engagement with the plurality of teeth of the combined dial such that rotation of the combined dial is transferred to rotation of the clutch.
3. The padlock according to claim 2, wherein the combination mechanism further comprises at least one control plate, wherein each control plate is operatively connected to at least one clutch of the at least one clutches;
- wherein the combination mechanism further comprises a connecting plate operatively connecting the at least one control plate with the cam; and
- wherein the combination mechanism further comprises a button operatively connected to the at least one control plate.
4. The padlock according to claim 3, wherein each of the at least one control plate comprises at least one extended pin, and each clutch of the at least one clutch contains a true gate and at least one false gate configured for engagement with one of the at least one extended pin, wherein the padlock may be operated from the locked mode to the unlocked mode when each of the at least one extended pin engages with the true gate of the corresponding clutch of the at least one clutch, and wherein the false gates do not allow the padlock to be operated from the locked mode to the unlocked mode if at least one extended pin of the at least one extended pin is engaged with the false gate.
5. The padlock according to claim 3, wherein the control plate comprises at least one cutout configured to receive an extended-pointer of the connected plate and a wing of the button, wherein movement of any of the control plate, connected plate or button will be transferred to other two, and wherein the control plate, connected plate and button move jointly together.
6. The padlock according to claim 3, wherein the connected plate comprises a contact wall having two halves and configured for engagement with the cam, wherein the cam further comprises an extended radius configured for positioning between the two halves of the contact wall, and wherein rectilinear movement of the connected plate within the housing of the padlock controls movement of the cam between the locked position and the first unlocked position.
7. The padlock according to claim 3, further comprising a bolt configured to lockingly engage the flexible end of the cable when the padlock is in the locked mode, and having a flat end and a round end;
- wherein the cam further comprises a lock surface configured for engagement with the flat end of the bolt when the padlock is in the locked mode, and a slope configured for engagement with the flat end of the bolt when the cam is in the first unlocked position and the padlock is in the unlocked mode; and
- wherein rectilinear movement of the connected plate within the housing of the padlock controls movement of the cam between the locked position and the first unlocked position.
8. The padlock according to claim 3, wherein each clutch of the at least one clutch comprises a reset button extending therefrom, and each control plate of the at least one control plate comprises at least one curved surface configured for contact with the corresponding clutch when the padlock is in the locked mode, and configured to be spaced apart from the corresponding clutch when the padlock is in the unlocked mode, and wherein the reset button is configured for receipt of a reset tool configured to separate the clutch from the corresponding combined dial to operate the padlock into a reset mode.
9. The padlock according to claim 1, wherein the key mechanism further comprises an extended cam operatively coupled to the cam and the short cam, wherein the extended cam comprises a slot configured for engagement with the short cam, and wherein rotational movement of the cylinder is transferred to the extended cam by the short cam, and to the cam by the extended cam.
10. The padlock according to claim 9, further comprising a bolt configured to lockingly engage the flexible end of the cable when the padlock is in the locked mode, and having a flat end and a round end;
- wherein the cam comprises a lock surface configured for contact with the flat end of the bolt when the padlock is in the locked mode, and a flat side configured for contact with the flat end of the bolt when the padlock is in the unlocked mode.
11. The padlock according to claim 10, wherein the correct cut key is configured to cause rotational movement of the cylinder, and the rotational movement of the cylinder is transferred to the cam by the short cam and the extended cam, wherein the rotational movement of the cam causes movement of the cam from the locked position in which the lock surface of the cam is in contact with the flat end of the bolt to the second unlocked position in which the flat side of the cam is in contact with the flat end of the bolt.
12. The padlock according to claim 9, wherein the extended cam further comprises a pass way, and the cam further comprises a tail of the cam configured for at least partial insertion into the pass way of the extended cam, wherein the pass way and the tail have complementary shapes such that rotational movement of the extended cam is transferred to the cam.
13. The padlock according to claim 9, wherein the short cam comprises a surface to contact the slot of the extended-cam when the padlock has been operated to the unlocked mode by the key mechanism, and wherein as a result of the contact between the surface and the slot a captive key mechanism is configured to retain the correct cut key within the cylinder until the padlock has been returned to the locked mode.
14. The padlock according to claim 13, further comprising a torque spring configured to rotate the extended-cam when the padlock is returned to the locked mode so the correct cut key can be withdrawn from the cylinder.
15. The padlock according to claim 9, wherein the short cam comprises a free rotate area to allow rotation of the short cam and cylinder without rotation of the extended cam to provide a non-captive key mechanism so that the correct cut key may be withdrawn from the cylinder while the padlock is in the unlocked mode.
16. The padlock according to claim 1, further comprising a rod engaged with a spring configured for operable engagement with the flexible end of the cable to cause the flexible end of the cable to pop out of the housing of the padlock when the cam is in the first unlocked position or the second unlocked position.
| 589844 | September 1897 | Lownes |
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Type: Grant
Filed: Apr 4, 2024
Date of Patent: Nov 3, 2026
Patent Publication Number: 20240352767
Assignee: The Sun Lock Company Limited (Tuen Mun)
Inventor: Karl Lai (Tai Po)
Primary Examiner: Christopher J Boswell
Application Number: 18/626,564
International Classification: E05B 37/00 (20060101); E05B 37/14 (20060101); E05B 67/00 (20060101);