Lead-free bismuth-containing silicate glasses and uses thereof

Abstract

The lead-free bismuth-containing silicate glasses, which are particularly suitable for use as funnel glass or neck glass for cathode ray tubes and as soldering glass, have the following respective compositions (in % by weight, based on oxide): SiO2 40-60; Bi2O3, 10-30; ZrO2, 0-3; Al2O3, 0.5-5; MgO, 0-6; CaO, 0.5-5; SrO, 1-15; BaO, 0-15; sum of the alkaline earth metal oxides, 2-20; ZnO, 0-2; Li2O, 0-10; Na2O, 1-10; K2O, 2-10; Cs2O, 0-3, sum of the alkali metal oxides, 5-20; CeO2, 0-8; WO3, 0.5-5; MoO3, 0-5 and Sb2O3, 0-0.6; and SiO2 30-50; Bi2O3, 20-40; ZrO2, 0-3; Al2O3, 0.5-5; MgO, 0-4; CaO, 0.5-4; SrO, 1-15; BaO, 0-15; sum of the alkaline earth metal oxides, 2-20; ZnO, 0-2; Li2O, 0-5; Na2O, 1-12; K2O, 2-15; Cs2O, 0-3, sum of the alkali metal oxides, 5-20; CeO2, 0-8; WO3, 0.5-5; MoO3, 0-5 and Sb2O3, 0-0.6.

Description

BACKGROUND OF THE INVENTION

[0001] 1. Field of the Invention

[0002] The invention relates to lead-free bismuth-containing silicate glasses. The invention also relates to uses of these glasses.

[0003] 2. Prior Art

[0004] Television tubes operating by the cathode-ray principle consist of the glass parts picture screen (panel), funnel and neck. These glass parts enclose an evacuated space. The neck is that part of the tube, which contains one or more electron-beam guns. The panel includes, inter alia, one or more luminescent substances. The funnel is the conical part of the tube.

[0005] To meet the different requirements, the three above-mentioned glass parts have different physical properties as a result of different compositions.

[0006] The requirements placed upon funnel glass include high X-ray absorption, high electrical resistance and satisfactory melting and processing properties. In contrast to the panel glass, discoloration as a result of the electron radiation does not present a problem here. As the wall thickness of the funnel is lower than that of the panel, funnel glass must have a higher X-ray absorption coefficient &mgr;. In conventional funnel glasses, &mgr; as a value of ≧60 cm−1 at 0.06 nm. This high value is usually achieved by high PbO concentrations in the glass.

[0007] The requirements placed upon neck glass are very similar to those placed upon funnel glass. As the neck wall is even thinner than the funnel wall, neck glass must have an even higher X-ray absorption coefficient &mgr;: in conventional neck glasses, it is &mgr;≧90 cm−1 (at 0.06 nm). Conventional prior art neck glasses likewise have a very high lead content.

[0008] Since the glass component PbO has recently come under public discussion as an environmental pollutant, manufacturers of devices containing cathode-ray tubes also have a need for PbO-free glasses having the requited physical properties.

[0009] Attempts to reproduce the physical and glass-technological properties effected by PbO by simple replacement of lead oxide by one or more constituents are generally unsuccessful. Instead, new developments in glass composition are necessary.

[0010] The patent literature already contains various documents, which describe glasses for cathode-ray tubes. However, these glasses have a variety of disadvantages:

[0011] JP 7-206468 A and JP 7-206471 A describe funnel glasses and neck glasses, respectively, for cathode-ray tubes which have a high Bi2O3 content and contain PbO at least as an optional component.

[0012] JP 9-142873 describes glasses for cathode ray tubes, which, in addition to a similar Bi2O3 content, contain CeO2 to prevent discoloration of the glass caused by the electron radiation.

SUMMARY OF THE INVENTION

[0013] It is an object of the invention to provide glasses which meet the above-mentioned requirements and which, in particular, have the necessary X-ray absorption. It is an object of the invention to provide glasses, which are suitable for use as funnel glasses.

[0014] It is another object of the invention to provide glasses, which are suitable for use as neck glasses.

[0015] It is an additional object of the invention to provide glasses which meet the requirements placed upon soldering glasses, i.e. which have a low melting temperature, good wettability, flowability and which seal in a gas-tight manner.

[0016] These objects and others, which will be made more apparent hereinafter, are attained by the glasses according to the invention.

[0017] According to one aspect of the present invention the lead-free bismuth-containing silicate glass has the following composition (in percent by weight, based on oxide content): 1 SiO2 40 to 60  Bi2O3 10 to 30  ZrO2 0 to 3  Al2O3 0.5 to 5   MgO 0 to 6  CaO 0.5 to 6   SrO 1 to 15 BaO 0 to 15 total alkaline earth metal oxide content 2 to 20 ZnO 0 to 2  Li2O 0 to 10 Na2O 1 to 10 K2O 2 to 10 Cs2O 0 to 3  total alkali metal oxide content 5 to 20 CeO2 0 to 8  WO3 0.5 to 5   MoO3 0 to 5  Sb2O3  0 to 0.6

[0018] According to another aspect of the present invention the lead-free bismuth-containing silicate glass has the following composition (in percent by weight, based on oxide content): 2 SiO2 30 to 50 Bi2O3 20 to 40 ZrO2 0 to 5 Al2O3 0.5 to 5   MgO 0 to 4 CaO 0.5 to 4   SrO  1 to 15 BaO  0 to 15 total alkaline earth metal oxide content  2 to 20 ZnO 0 to 2 Li2O 0 to 5 Na2O  1 to 12 K2O  2 to 15 Cs2O 0 to 3 total alkali metal oxide content  5 to 20 CeO2 0 to 8 WO3 0.5 to 5   MoO3 0 to 5 Sb2O3   0 to 0.6

[0019] Starting out from the composition ranges known from the above-mentioned documents, a glass was developed which, in addition to Bi2O3, contains WO3 as highly X-ray-absorbent component.

[0020] The minimum WO3 content is 0.5% by weight to achieve a sufficient effect. The maximum content is 5% by weight. In particular at high Bi2O3 content, higher levels would lead to crystalline precipitates and the glass would no longer be flowable.

[0021] The X-ray-absorbent ingredients of the glass are Bi2O3, which is present at levels between 10 and 30% by weight, preferably 15-30% by weight, and, in the highly X-ray-absorbent embodiments, between 20 and 40% by weight, and SrO, which is present at levels between 1 and 15% by weight, and, in the highly X-ray-absorbent embodiments, preferably between 1 and 10% by weight. Higher SrO content would lead to strontium silicate formation, and higher Bi2O3 content would result in precipitation of metallic bismuth.

[0022] Since the main part of the X-ray absorption is caused by three different elements, the glass is stabilized in its amorphous structure and exhibits high crystallization stability and an increased glass formation range.

[0023] The SiO2 content of the glass is at least 40% by weight and at most 60% by weight and for the highly X-ray-absorbent embodiments at least 30% by weight and at most 50% by weight. These maximum contents ensure good meltability and pressability. SiO2 serves primarily as a network former; at a content lower than the minimum content glass formation is reduced to such an extent that glasses are no longer obtained, and the chemical resistance of the glass would be reduced.

[0024] The glass contains 0.5 to 5% by weight of Al203. Al2O3 enhances the chemical resistance and the crystallization stability in the stated composition range. At lower contents the effects are too small, at higher contents the viscosity of the glass and the softening point are increased excessively, impairing the melting and processing properties of the glass.

[0025] The alkali metal oxides Na2O (1 to 10% by weight or, for the highly X-ray-absorbent embodiments, 1 to 12% by weight, preferably 1 to 10% by weight) and K2O (2 to 10% by weight or, for the highly X-ray-absorbent embodiments, 2 to 15% by weight) serve as fluxing agents and reduce the viscosity of the glass. Below the stated lower limits, the reduction in viscosity is insufficient, whereas above the stated upper limits, not only the viscosity, but also the electrical resistance is excessively reduced. In the relatively weakly X-ray-absorbent embodiments (&mgr;<90 cm−1 at 0.06 nm), the glass can furthermore contain up to 10% by weight of Li2O, preferably up to 5% by weight, and for the relatively highly X-ray-absorbent embodiments up to 5% by weight of Li2O, and up to 3% by weight of Cs2O.

[0026] The sum of the alkali metal oxides is between 5 and 20% by weight.

[0027] In addition to the alkaline earth metal oxide SrO, the glass also contains CaO in an amount from 0.5 to 4% by weight, and for the relatively weakly X-ray-absorbent embodiments up to 6% by weight. CaO decreases the melting temperature and increases the electrical resistance. At higher levels, the melting temperature increases excessively, and the viscosity profile as a function of the temperature is too steep, rendering the glass difficult to melt. Futhermore, the devitrification tendency increases and the flowability is restricted.

[0028] The same applies to MgO, which can be present in the glass in an amount of up to 4% by weight, and in the relatively weakly X-ray-absorbent embodiments in an amount of up to 6% by weight, and which is preferably present in an amount of at least 0.5% by weight. Partial replacement of CaO by MgO increases the devitrification stability.

[0029] The glass can furthermore contain up to 15% by weight of BaO, as X-ray-absorbent ingredient, like SrO. For the relatively highly X-ray-absorbent embodiments, up to 10% by weight of BaO are preferred. Higher contents would increase the liquidus temperature and thus the crystallization tendency.

[0030] The sum of the alkaline earth metal oxides should be between 2 and 20% by weight. For the relatively weakly X-ray-absorbent embodiments, 2 to 15% by weight are preferred.

[0031] The glass can furthermore contain conventional refining agents in the usual amounts. In particular, the glass can contain up to 0.6% by weight of is Sb2O3.

[0032] The glass can contain up to 3% by weight of ZrO2. It is preferably ZrO2-free. The glass can contain up to 2% by weight of ZnO. It is preferably ZnO-free.

[0033] The glass can furthermore contain up to 5% by weight Of MoO3 and up to 8% by weight of CeO2. These components do not only act as refining agents, but also facilitate glass formation and increase X-ray absorption. These components are therefore preferably present in the glass. The glass preferably contains at least 0.2% by weight of MoO3 and at least 0.5% by weight of CeO2.

WORKING EXAMPLES

[0034] Twenty-three glasses were melted at 1200 to 1400° C. in ceramic crucibles from conventional raw materials in a gas oven under oxidizing conditions. The melts were refined for one hour at 1300 to 1400° C. and then cast as blocks.

[0035] Tables 1 and 2 show the compositions of these glasses (in % by weight, based on oxide) and their most important properties. The following properties are given:

[0036] the coefficient of thermal expansion &agr;20/300[10−6/K]

[0037] the transition temperature Tg [° C.]

[0038] the density &rgr; [g/cm3]

[0039] the X-ray absorption coefficient &mgr; [cm−1] at 0.06 nm.

[0040] Table 1 contains glasses having a relatively low X-ray absorption coefficient, while Table 2 presents glasses having a high X-ray absorption coefficient, i.e. &mgr; (at 0.06 rim)≧90 cm−1. 3 TABLE 1 Compositions (in % by weight, based on oxide) and essential properties of the glasses 1 2 3 4 5 6 7 8 9 10 11 12 SiO2 49.0 48.5 49.3 48.8 48.5 49.8 48.4 43.6 48.0 49.6 51.0 44.5 Al2O3 1.8 2.7 3.7 3.8 1.9 4.3 2.6 3.7 4.0 4.3 4.3 4.3 Li2O 1.4 4.8 10.0 Na2O 5.1 5.0 5.9 4.3 4.3 3.4 1.0 5.7 5.8 5.9 7.0 6.7 K2O 7.6 7.4 8.4 7.6 7.7 4.7 8.5 6.8 6.9 6.9 6.4 Cs2O 2.0 1.0 1.5 1.0 MgO 1.6 1.6 2.2 1.1 1.6 0.9 0.5 1.9 1.5 1.9 0.4 0.5 CaO 4.1 4.1 3.8 2.9 3.8 1.3 2.3 0.7 0.8 2.1 2.1 2.8 BaO 5.0 2.9 1.0 1.0 1.4 1.4 3.0 2.5 3.0 1.3 SrO 2.4 2.0 1.0 1.0 4.8 1.4 1.4 2.5 1.7 2.1 ZnO 1.4 ZrO2 0.5 Bi2O3 19.0 20.9 23.3 26.6 20.0 26.0 23.0 20.9 19.8 20.5 26.0 28.3 WO3 3.0 1.0 1.0 0.5 4.3 0.5 0.5 3.6 2.8 3.7 1.6 3.0 CeO2 1.0 1.0 1.0 0.5 1.4 4.6 0.5 3.5 3.1 MoO3 0.5 0.5 0.5 0.5 0.6 0.3 3.8 2.7 2.1 Sb2O3 0.5 &agr;20/300 [10−6/K] 9.22 9.18 9.68 9.5 8.18 8.66 9.42 9.95 9.98 9.97 9.97 10.05 Tg (° C.) 528 535 494 505 532 473 450 470 470 479 474 481 &rgr; [g/cm3] 3.121 3.117 3.033 3.14 3.103 3.183 3.053 3.198 3.103 3.01 3.13 3.197 &mgr; [cm−1] at 65.5 66 64.5 72.55 71.07 75.85 70.59 78 68 65.6 70 75 0.06 nm

[0041] 4 TABLE 2 Compositions (in % by weight, based on oxide) and essential properties of the glasses 13 14 15 16 17 18 19 20 21 22 23 SiO2 45.2 45.2 46.7 43.9 44.7 42.1 41.9 44.0 38.0 45.4 42.7 Al2O3 2.5 2.6 0.6 2.4 4.3 4.2 2.6 4.2 2.0 3.8 4.3 Li2O 0.4 4.3 Na2O 1.5 2.1 1.8 9.3 3.4 3.3 2.0 4.4 5.0 7.6 10.0 K2O 10.5 10.1 9.3 3.5 4.7 4.6 13.7 4.6 8.0 1.1 3.0 Cs2O 0.9 1.5 MgO 0.9 0.9 0.9 1.0 2.9 CaO 2.1 2.1 1.1 0.7 2.3 1.3 2.1 1.3 2.0 2.0 1.0 BaO 1.6 0.9 1.4 11.8 1.4 2.0 4.0 SrO 1.0 1.0 0.9 1.8 8.9 1.4 1.0 1.4 2.0 5.0 ZnO 0.5 ZrO2 1.2 Bi2O3 34.3 33.9 31.3 32.1 25.8 25.4 33.1 28.4 36.0 32.0 28.0 WO3 0.5 2.0 2.8 1.8 1.0 0.5 1.9 0.8 1.0 1.0 2.0 CeO2 1.4 0.5 0.9 1.3 2.4 1.9 0.5 7.6 2.0 MoO3 1.0 0.5 0.5 1.8 1.3 1.2 1.5 0.6 1.0 Sb2O3 0.4 &agr;20/300 [10−6/K] 9.59 9.87 10.64 10.81 8.87 9.22 11.29 9.09 11.28 9.27 11.5 Tg [° C.] 515 496 520 461 552 526 491 500 477 508 489 &rgr; [g/cm3] 3.302 3.334 3.358 3.387 3.336 3.451 3.272 3.397 3.477 3.288 3.38 &mgr; [cm−1] at 94.55 96.06 97.85 98.46 92.82 91.6 95.23 90.27 110.61 90.7 91 0.06 nm

[0042] The glasses according to the invention have the following advantageous properties:

[0043] Because of their coefficients of thermal expansion, the glasses are suitable for stress-free fusing or soldering with neck and panel glasses or with funnel glasses.

[0044] They have good melting and processing properties.

[0045] They have sufficient crystallization stability.

[0046] They have sufficient chemical resistance.

[0047] The have a sufficiently high electrical resistance.

[0048] Particularly, because of their low transition temperature and their good flowability, the glasses are highly suitable for use as soldering glass. For the purposes of the invention, soldering glass means both glass than can be used as solder and glass that forms the solder base glass for a composite solder in combination with ceramic additives.

[0049] They have a high X-ray absorption as indicated by an X-ray absorption coefficient &mgr; of more than 60 cm−1 at 0.06 nm.

[0050] Because of this X-ray absorption behavior and the stated properties, the glasses are highly suitable for use as funnel glass for cathode ray tubes.

[0051] The glasses having a high Bi2O3 content and a relatively low SiO2 content have a particularly high X-ray absorption as indicated by an X-ray absorption coefficient &mgr; of ≧90 cm−1 at 0.06 nm, preferably even more than 95 cm−1.

[0052] Because of this and the stated properties, the glasses are particularly suitable for use as neck glass for cathode-ray tubes.

[0053] The term “total alkaline earth metal oxide content” in the following claims means the sum of percentages by weight of all the individual alkaline earth oxides present. The term “total alkali metal oxide content” means the sum of the percentages by weight of all the individual alkali metal oxides present.

[0054] The disclosures in German Patent Applications DE 100 15 900.1-45 of Mar. 20, 2000, DE 100 29 818.4-45 of Jun. 16, 2000 and DE 100 29 820.6-45 of Jun. 16, 2000 are incorporated here by reference. These German Patent Applications describe the invention described hereinabove and claimed in the claims appended hereinbelow and provide the basis for a claim of priority for the instant invention under 35 U.S.C. 119.

[0055] While the invention has been illustrated and described as embodied in lead-free bismuth-containing silicate glasses, it is not intended to be limited to the details shown, since various modifications and changes may be made without departing in any way from the spirit of the present invention.

[0056] Without further analysis, the foregoing will so fully reveal the gist of the present invention that others can, by applying current knowledge, readily adapt it for various applications without omitting features that, from the standpoint of prior art, fairly constitute essential characteristics of the generic or specific aspects of this invention.

[0057] What is claimed is new and is set forth in the following appended claims.

Claims

1. A lead-free bismuth-containing silicate glass have the following composition, in percent by weight based on oxide:

5 SiO2 40 to 60  Bi2O3 10 to 30  ZrO2 0 to 3  Al2O3 0.5 to 5   MgO 0 to 6  CaO 0.5 to 6   SrO 1 to 15 BaO 0 to 15 total alkaline earth metal oxide content 2 to 20 ZnO 0 to 2  Li2O 0 to 10 Na2O 1 to 10 K2O 2 to 10 Cs2O 0 to 3  total alkali metal oxide content 5 to 20 CeO2 0 to 8  WO3 0.5 to 5   MoO3 0 to 5  Sb2O3  0 to 0.6

2. The silicate glass as defined in

claim 1, containing at least 0.2% by weight of said MoO3.

3. The silicate glass as defined in

claim 1, containing at least 0.5% by weight of said CeO2.

4. The silicate glass as defined in

claim 1, containing at least 0.2% by weight of said MoO3 and at least 0.5% by weight of said CeO2.

5. The silicate glass as defined in

claim 1, containing from 15 to 30% by weight of said Bi2O3, 0% by weight said ZrO2, from 0.5 to 6% by weight of said MgO, from 1 to 15% by weight of said BaO, 0% by weight ZnO, from 0 to 5% by weight Li2O, from 0.5 to 8% by weight CeO2 and from 0.2 to 5 % by weight MoO3 and wherein said total content of said alkaline earth metal oxides is from 2 to 15% by weight.

6. The silicate glass as defined in

claim 1, having an X-ray absorption coefficient &mgr; of more than 60 cm−1 at 0.06 nm.

7. A funnel glass for a cathode ray tube comprising a lead-free bismuth-containing silicate glass having the following composition, in percent by weight, based on oxide:

6 SiO2 40 to 60  Bi2O3 10 to 30  ZrO2 0 to 3  Al2O3 0.5 to 5   MgO 0 to 6  CaO 0.5 to 6   SrO 1 to 15 BaO 0 to 15 total alkaline earth metal oxide content 2 to 20 ZnO 0 to 2  Li2O 0 to 10 Na2O 1 to 10 K2O 2 to 10 Cs2O 0 to 3  total alkali metal oxide content 5 to 20 CeO2 0 to 8  WO3 0.5 to 5   MoO3 0 to 5  Sb2O3  0 to 0.6

and having an X-ray absorption coefficient &mgr; of more than 60 cm−1 at 0.06 nm.

8. A soldering glass comprising a lead-free bismuth-containing silicate glass having the following composition, in percent by weight, based on oxide:

7 SiO2 40 to 60  Bi2O3 10 to 30  ZrO2 0 to 3  Al2O3 0.5 to 5   MgO 0 to 6  CaO 0.5 to 6   SrO 1 to 15 BaO 0 to 15 total alkaline earth metal oxide content 2 to 20 ZnO 0 to 2  Li2O 0 to 10 Na2O 1 to 10 K2O 2 to 10 Cs2O 0 to 3  total alkali metal oxide content 5 to 20 CeO2 0 to 8  WO3 0.5 to 5   MoO3 0 to 5  Sb2O3  0 to 0.6

9. A lead-free bismuth-containing silicate glass have the following composition, in percent by weight based on oxide:

8 SiO2 30 to 50  Bi2O3 20 to 40  ZrO2 0 to 3  Al2O3 0.5 to 5   MgO 0 to 4  CaO 0.5 to 4   SrO 1 to 15 BaO 0 to 15 total alkaline earth metal oxide content 2 to 20 ZnO 0 to 2  Li2O 0 to 5  Na2O 1 to 12 K2O 2 to 15 Cs2O 0 to 3  total alkali metal oxide content 5 to 20 CeO2 0 to 8  WO3 0.5 to 5   MoO3 0 to 5  Sb2O3  0 to 0.6

10. The silicate glass as defined in

claim 9, containing at least 0.2% by weight of said MoO3.

11. The silicate glass as defined in

claim 9, containing at least 0.5% by weight of said CeO2.

12. The silicate glass as defined in

claim 9, containing at least 0.2% by weight of said MoO3 and at least 0.5% by weight of said CeO2.

13. The silicate glass as defined in

claim 9, containing 0% by weight said ZrO2, from 0.5 to 4% by weight of said MgO, from 1 to 10% by weight of said SrO, from 1 to 12% by weight of said BaO, 0% by weight ZnO, from 0 to 10% by weight Na2O, from 0.5 to 8% by weight CeO2 and from 0.2 to 5% by weight MoO3 and having a total content of alkaline earth metal oxides of 2 to 15% by weight.

14. The silicate glass as defined in

claim 9, having an X-ray absorption coefficient &mgr; of more than 60 cm−1 at 0.06 nm.

15. A funnel glass for a cathode ray tube comprising a lead-free bismuth-containing silicate glass having the following composition, in percent by weight, based on oxide:

9 SiO2 30 to 50  Bi2O3 20 to 40  ZrO2 0 to 3  Al2O3 0.5 to 5   MgO 0 to 4  CaO 0.5 to 4   SrO 1 to 15 BaO 0 to 15 total alkaline earth metal oxide content 2 to 20 ZnO 0 to 2  Li2O 0 to 5  Na2O 1 to 12 K2O 2 to 15 Cs2O 0 to 3  total alkali metal oxide content 5 to 20 CeO2 0 to 8  WO3 0.5 to 5   MoO3 0 to 5  Sb2O3  0 to 0.6

and having an X-ray absorption coefficient &mgr; of more than 60 cm−1 at 0.06 nm.

16. A soldering glass comprising a lead-free bismuth-containing silicate glass having the following composition, in percent by weight, based on oxide:

10 SiO2 30 to 50  Bi2O3 20 to 40  ZrO2 0 to 3  Al2O3 0.5 to 5   MgO 0 to 4  CaO 0.5 to 4   SrO 1 to 15 BaO 0 to 15 total alkaline earth metal oxide content 2 to 20 ZnO 0 to 2  Li2O 0 to 5  Na2O 1 to 12 K2O 2 to 15 Cs2O 0 to 3  total alkali metal oxide content 5 to 20 CeO2 0 to 8  WO3 0.5 to 5   MoO3 0 to 5  Sb2O3  0 to 0.6