Apparatus and methods for cleaning rollers
Devices and methods for safely cleaning and recovering processed material from rollers is disclosed. A cleaning device removes the residual processed material from the surface of a rotating roller, where the device can include a support structure that can include a handle and a base, a reusable wiper and a fastener that holds the wiper onto the support structure. The handle can include a top palm contact surface, a bottom portion, and a stem portion comprising a pair of opposed longitudinal concave side surfaces. The base can include a substantially wedge-shape deformable base attached to the bottom portion of the handle and includes a wiper support surface. A recovery system can remove processed material from the wiper and collect it in a container for recovery, and the wiper can be re-used.
1. Field of the Invention
This invention relates to cleaning processed materials from smooth surfaces, and in particular, to cleaning the surface of rotating rollers in a three roll mill.
2. Description of the Related Art
A three roll mill is very effective for evenly dispersing a powdered substance in a liquid or paste. The three roll mill breaks up the agglomerated powder and ensures that the particles are evenly wetted and dispersed throughout the final product, forming suspensions of uniform viscosity. Across a variety of industries, three roll mills are used in the development and manufacture of many products, e.g., paint (dispersion of pigments and additives), ink for screen printing (dispersion of pigments and additives), decorative glass, ceramics, automotive and flat glass, thermo sensitive ink, metal pastes and solders, cosmetics, pharmaceutical ointments, food, adhesive, sealant, polymer, and inks, pastes, and thick films for electronic components.
The individual rollers, or rolls, on the mills need to be thoroughly cleaned between runs. This can be difficult because the materials processed usually have a sticky, pasty or syrupy-like quality to them. In addition, many of the materials processed on the mills are not water-soluble. Removing the residual processing material using a pressure washer with solvents is not a viable option as a user may be faced with a large volume of hazardous and flammable solvents all over the production room.
One way the rollers are cleaned is to disassemble the mill and clean the rollers using a solvent. The process of disassembling and reassembling the mill is time consuming, and using high volumes of solvents can lead to a hazardous working environment and a waste disposal problem. A more popular option for roller cleaning is to use hand wipers (typically industrial paper towels) and clean the rollers on the mill while they are rotating. This typically involves the operator holding a wiper with their hand against the roller while the roller is moving. This is dangerous because if the operator makes a mistake and gets their hand or fingers in the pinch points, they can suffer a major injury. When cleaning a production size mill with rollers which can be two to five feet long or longer and a foot or larger in diameter, an operator may lose their whole arm as a result of such a mistake.
For companies that process solder paste, thick film paste, conductive ink, silicones, and conductive epoxies there is also a need to keep fibers from the mill and the product. Many companies need to reclaim or dispose of the wipers that are soiled with solvent and the material being processed. In some cases the paste is made up of precious metals or lead so disposal or reclaim is difficult, and typically the soiled wipers are burned.
Similar challenges are faced in other cleaning operations in many industries. Therefore, there is a need to address the above-described health, safety and economic considerations that relate to cleaning surfaces including the surfaces of rotating rollers.
SUMMARY OF THE INVENTIONThe invention comprises methods and devices for cleaning surfaces including the surfaces of rotating roller. According to one embodiment, the invention comprises a device for removing residual processed material from the surface of a roller, comprising a support structure comprising a handle having a top palm contact surface, a bottom portion, and a stem portion having a pair of opposed longitudinal concave side surfaces and a pair of opposed substantially parallel latitudinal end surfaces, the surfaces of the stem portion extending from the perimeter of the top surface to the perimeter of the bottom portion, and a substantially wedge-shape deformable base attached to the handle bottom portion comprising opposed longitudinal wiper support surfaces and opposed end surface, and hook and loop fasteners attached to the support structure.
According to another embodiment, the invention comprises a method of recovering processed material from the surface of a rotating roller in a recovery system with a first cleaning device that includes a support structure with a handle having a top contact surface, a bottom portion, and a stem portion that includes a pair of opposed longitudinal concave side surfaces and a pair of opposed substantially parallel latitudinal end surfaces extending from the perimeter of the top surface to the perimeter of the handle bottom portion, a substantially wedge-shape base attached to the handle bottom portion having deformable opposed longitudinal wiper support surfaces, and fasteners attached to the base, and a first wiper having complementary fasteners and attached to the support structure by the fasteners and covering the wiper support surfaces, comprising placing the first wiper in contact with the processed material on the surface of a rotating roller, allowing the first wiper to absorb an amount of the processed material, placing the first wiper containing said absorbed processed material in a recovery system having a recovery container, and removing absorbed processed material from the first wiper to the recovery container.
In another embodiment, the invention comprises a device for removing residual processed material from the surface of a roller, comprising a support structure, comprising a handle having a top palm contact surface, a bottom portion, and a stem portion having a generally cylindrical side surface extending between the perimeter of the top palm contact surface and the perimeter of the bottom portion, and a deformable base attached to the handle and having a lower wiper support surface, and a plurality of hook and loop fasteners attached to the wiper support surface of the base.
In another embodiment, the invention comprises a recovery system for removing and holding processed material from a cleaning device having a wedge-shaped base with opposed longitudinal wiper support surfaces and an attached removable wiper that covers at least a portion of the wiper support surfaces, comprising a recovery container for receiving and holding the recovered processed material, a dasher disposed inside the recovery container; and a rack disposed on the top surface of the dasher comprising a pair of opposed longitudinal planar surfaces arranged in a wedge-shaped configuration such that the surfaces of the rack substantially contact the wiper of the cleaning device inserted into the rack, and wherein the surfaces of the rack have a plurality of openings that allow fluid from the wiper to pass through the openings and onto the top surface of the dasher.
According to another embodiment, the invention comprises a method of removing residual processed material from the surface of a rotating roller on a three roll mill with a cleaning device that includes a support structure having a handle and a wedge-shape deformable base having opposed longitudinal wiper support surfaces attached to the handle, a wiper removably attached to the wiper support structure and substantially covering the wiper support surfaces, wherein the wiper is removably attached to the support structure with a fastener, comprising placing the wiper in contact with the processed material on the surface of a rotating roller, and allowing the wiper to absorb an amount of the processed material.
According to another embodiment, the invention comprises a wiper, configured to be coupled with a surface cleaning device that includes a handle having a top palm contact surface, a bottom portion, and a stem portion with a pair of opposed longitudinal concave side surfaces and a pair of opposed substantially parallel latitudinal end surfaces, the surfaces of the stem portion extending from the perimeter of the top surface to the perimeter of the bottom portion, and a substantially wedge-shape deformable base having opposed longitudinal wiper support surfaces and opposed end surfaces attached to the handle bottom portion, and attached hook and loop fasteners, comprising material sized to substantially cover a wiper support surface of the cleaning device, and a plurality of hook and loop fasteners complementary to the fasteners of the cleaning device and correspondingly positioned to mate with the fasteners of the cleaning device to hold the wiper onto the cleaning device.
BRIEF DESCRIPTION OF THE DRAWINGSThe above-mentioned and other features and advantages of the invention will become more fully apparent from the following detailed description, the appended claims, and in connection with the accompanying drawings in which:
Embodiments of the invention will now be described with reference to the accompanying Figures, wherein like numerals refer to like elements throughout. The terminology used in the description presented herein is not intended to be interpreted in any limited or restrictive manner, simply because it is being utilized in conjunction with a detailed description of certain specific embodiments of the invention. Furthermore, embodiments of the invention may include several novel features, no single one of which is solely responsible for its desirable attributes or which is essential to practicing the inventions herein described.
Referring now to
The handle 10 can include a rectangular bottom portion 16 that has two relatively shorter edges 17, 19 and two relatively longer longitudinal edges 91, 93, a pair of opposed generally parallel end surfaces 22, 24. Each end surface extends vertically from one of the relatively shorter edges 17, 19 of the handle bottom portion 16. A pair of opposed longitudinal concave side surfaces 18, 20 extend upward from the longitudinal edges 91, 93 of the handle bottom portion 16 and extend between the handle end surfaces 11, 24. For cleaning efficiency, length (L) of the cleaning device 2 can be approximately the same length or a little longer or shorter than the roller being cleaned.
The handle 10 also includes a convex palm contact surface 12, extending generally horizontally between the top edges of side surfaces 18, 20 and the top of end surfaces 22, 24. The palm contact surface 12 can be convex so as to contact the palm if the handle 10 is gripped by a hand or contact a mechanical grasping surface if the handle 10 if is held by a mechanical structure, for example, as described in
The handle 10 also includes a stem 30 region, which is generally in the middle of the handle 10. The stem 30 may be configured on different cleaning devices to provide different handle heights, that is, the distance from the palm contact surface 12 to the handle lower portion 16, according to various embodiments. For example, the height of the handle can be approximately 2-3 inches high and the overall height of the cleaning device 2 is about 5-6 inches. Therefore, during cleaning of a three roll mill, a user's hands may be within about 4-5 inches of the rotating rollers. For a small, table-top mill device 4-5 inches may be a safe distance from the roller, but for large three roll mill with heavy rollers that cannot be stopped quickly, placing ones hands 4-5 inches from the roller, especially in a pinch point, may be undesirable and unsafe. Configuring the handle 10 to have a longer stem 30 (for example, more than 5 inches) correspondingly increases the distance between a user's hands and the surface being cleaned, e.g., the rotating roller surface of a three roll mill, and can make the cleaning process safer.
As shown in
Referring again to
The base 60 includes two rectangular wiper support surfaces 104, 106 that each extend downward from one of the longitudinal edges 92, 94 and between the triangular end surfaces 80, 82, and form a longitudinal base lower portion 84 where they meet, according to one embodiment.
Base lower portion 84 is shown in
Typically, palm support surface 12 (
The wiper support surfaces 104, 106 each include a middle support region 62, 64 that provides a firm and deformable back support surface for the wiper 120 where it contacts the surface being cleaned. The cleaning device 2 also includes upper fasteners 78, 80 that are attached to the upper region 66, 68 of the wiper support surfaces 104, 106 near the longitudinal edges 92, 94 of the base top portion 82. The cleaning device also includes lower fasteners 74, 76 that are attached to the lower regions 70, 72 of the wiper support surfaces 104, 106 near the base lower portion 84.
The upper fasteners 78, 80 and lower fasteners 74, 76 fasten a wiper 120 (
The wiper 120 can be made from a variety of materials, for example, cloth, paper, foam, an abrasive material e.g., polycarbonate, an abrasive material with a backing material, e.g., foam, and polyester with a foam backing material, and is preferably comprises non-scratching, non-scoring materials.
As shown in
The wiper 120 can be made from a variety of materials including an open cell, hydrophilic, static-dissipative, polyurethane foam. One such material is described in U.S. Pat. No. 6,004,640, HYDROPHILIC FOAM ARTICLE AND SURFACE-CLEANING METHOD FOR CLEAN ROOM. The material described in the '640 patent is available from Foamex Asia WCC of Carlsbad, Calif., and is sold commercially as an UltraSORB® wiper.
The base 60E includes a horizontal circular bottom surface 88E, and a cylindrical side surface 112 that extends vertically between the base lower surface 88E and a base upper portion 82E. A circular or disk shaped fastener 74E is attached to the base lower surface 88E by, for example, heat sealing, gluing, or stitching, and fastens a circular or disk shaped wiper 120E to the cleaning device 3. For example, according to one embodiment, the fastener 74E comprises hook and loop fasteners, and the wiper 120E also comprises complementary hook and loop fasteners.
Generally, the two cleaning devices 3, 5 are used by holding the device in one hand and placing the wiper 120E in contact with the surface of the surface to be cleaned. When holding the cleaning devices 3, 5, the palm of the hand is placed against and is supported by the palm surface 12E, 12F. The fingers and thumb of the hand wrap around the palm surface edge 45, 45F and are placed in contact with and apply pressure to the surface contact regions 26E, 26F, respectively.
At cleaning position one the cleaning device 2 is in a vertical orientation and positioned above and between the apron roll 192 and the center roll 191. The longitudinal axis of the cleaning device 2 is approximately aligned in parallel with the longitudinal axis of the rolls 192, 191. The base bottom edge 84 is vertically aligned with the gap between the surfaces of the apron roll 192 and the center roll 191. The cleaning device 2 is positioned so that the broad surfaces of the wiper 120 contact both the apron roll 192 and the center roll 191 and cleans the roll surfaces as they rotate. The base 60 can be made from a deformable material that allows it to conform at least partially to the curvature of the roll surface to maximize the surface contact area of the wiper 120 with the roll. A downward force can be applied to the handle 10 of cleaning device 2 so the wiper 120 can suitably contact the surfaces of the rolls 191, 192 for cleaning. For example, if an absorbent wiper 120 e.g., foam, is used, a relatively lesser downward force can be applied so the wiper 120 lightly contacts the rolls 191, 192 and absorbs processing material residing thereon. If the wiper 120 is abrasive, a relatively greater force can be applied so the wiper 120 contacts the roll surfaces with enough force to allow the wiper 120 to remove the residual processing material on the roll surfaces.
At cleaning position two the cleaning device 2 are placed in a position to clean the surface of the center roll 191 and the surface of the feed roll 190, according to one embodiment. To decrease the time required to clean a three roll mill, cleaning devices 2, 2 can be used simultaneously in cleaning positions one and two, respectively, on the same mill. The relative orientation and position of cleaning device 2 is similar to that as described for the cleaning device 2. Generally, placing an object, e.g., a rag, in the area above and between the feed roll 190 and the center roll 191, i.e., cleaning position two, is dangerous. The rotation of the center roll 191 and the feed roll 190 towards each other tends to pull the object through the rolls and can result in harm to the operator or the machine. However, cleaning device 2 may be placed in cleaning position two and effectively and safely used to simultaneously clean the center roll 191 and the feed roll 190.
Cleaning position three illustrates positioning cleaning device 2 in a generally horizontal position to clean processing material off of the feed roller 190. Cleaning position three is a typical position for cleaning the feed roller 190 as it keeps the cleaning device 2 and the user holding the cleaning device 2 away from the dangerous area between the center roll 191 and the feed roll 190. The cleaning device 2 is placed in cleaning position three with a broad side of the wiper 120 in contact with the surface of the feed roll 190.
An example of an abrasive wiper 120C is shown in
According to one embodiment, cleaning device 2 includes a laminated wiper 120B, as shown in
The cleaning device can be hand held, or held by a mechanical system.
The system 200 also includes extendable members 220, 222 with upper ends attached to the horizontal cross member 214. Extendable members 220, 222 extend downward from the horizontal cross member 214 and are attached on their lower ends to a cleaning device holder structure 224. The holder structure 224 includes clamping devices 226, 228 configured to attach to the handles 10, 10 of the cleaning devices 2, 2 using clamp arms 230, 232, 234, 236. For example, the clamp arms 230, 232 of clamping device 226 hold cleaning device 2 by closing against the side surface contact regions 26, 28 of the handle 10. The clamp arms 234, 236 hold cleaning device 2 by closing against the side surface contact regions 26, 28 of the handle 10. The extendable members 220, 222 include adjustable springs 221, 223. The adjustable springs can be adjusted to apply a suitable downward force to press the wipers 120, 120 of cleaning devices 2, 2 against a roll when the cross member 214 is locked in place so that the cleaning devices 2, 2 contact the roll. The clamping devices 226, 228 can be configured to release a hold-cleaning device if the cleaning device is pulled through the rolls.
The system 300 can include a lifter support member 344 that is attached to the vertical support member 304 and extends horizontally above and generally in parallel with the support members 334, 336. A lifter 346 is attached between the lifter support member 344 and the horizontal support members 334, 336. The lifter 346 provides a lifting force on the support members 334, 336 so that the support members 334, 336 and the connecting structure can be easily moved up and down the vertical support member 304. A handle 350 is connected to the locking slidable mount 332 by a connecting member 348 and provides a user the means to raise or lower the cleaning device 2 and lock it into a desired position.
The system shown in
The recovery system 450 includes a container 464 for collecting and temporarily storing the processed material and solvent removed from the wiper 120 attached to cleaning device 2. A dasher 478 fits inside the container 464 and a rack 466 is removably connected to the top surface 468 of the dasher 478 for receiving the cleaning device 2. The dasher 478 saturates or immerses the cleaning device 2 in a solvent contained within the container 464 when the cleaning device is pressed into the rack 466. According to one embodiment, the dasher includes three extendable members 480 that are attached to and extend between the perforated top surface 468 of the dasher and the bottom surface of the container 469. Springs 482 in the extendable members 480 extend to normally position the perforated surface 468 near the rim 470 of the container 464, and compress allowing the rack 466 to be pushed down into solvent. The perforated surface 468 serves as a metal flash arrester and protects the contents against fire and, together with a hinged cover 474, serves to reduce escape of vapors and evaporation losses.
The container 464 includes a vertical cylindrical side surface 465 attached to a generally flat bottom surface 467 in a manner as to provide a leak-proof connection and is preferably made from metal or another suitable solvent resistant material, e.g., a solvent resistant plastic. The top surface 468 includes a plurality of openings 472 and can be at least slightly recessed below the rim 470 of the container 464, according to one embodiment. The top surface 468 generally covers and contains the contents of the container 464, and allows the passage of solvent and processed material into the container 464 through the openings 472. The cover 474 can be pivotably attached to the container 464 by hinge 476 and closes to seal the container 464 if the rack 466 is removed, for example, when the container is full or not in use. Locking mechanism 451 can tightly secure the cover 474 over the top of container 464 allowing the container 464 to be moved without spilling its contents.
The container 464 can vary in size and preferably its diameter will be greater than the length of the rack 466. According to other embodiments, the container 464 may be rectangular or square, or another suitable shape to accommodate the length of the rack 466, and in these embodiments can include a correspondingly shaped dasher to fit into the container. For example, when a long cleaning device 2 is used to clean long rollers, the container 464 and the rack 466 can also be long enough to accommodate the cleaning device 2, for example, the container 464 can be an elongated trough-like shape several feet of more in length.
The rack 466 includes substantially vertical support members 452 that support and hold the rack 466 above container 464, and opposed rectangular waste removal surfaces 456, 457. As shown in
The waste removal surfaces 456, 457 are typically rectangular planar surfaces with parallel longitudinal axes. The removal surfaces 456, 457 include a plurality of openings 461 allowing solvent and processed material accumulated on and absorbed in the wiper 120 to pass through the waste removal surfaces 456, 457 by way of the openings 461 and into the container 464. The waste removal surfaces 456, 457 are typically configured in accordance with the shape of the cleaning device. In one embodiment, the surfaces 456, 457 are configured in a “V”-shape so that the upper edges 458, 459 of the waste removal surfaces 456, 457 are separated and the lower edges 459 are close together or connected. This configuration allows the rack 466 to receive a cleaning device 2 through the open area between the upper edges 458, 459, as shown in
When the cleaning device 2 is inserted into the rack 466 and a downward force is applied to the handle 10, the wiper 120 is compressed between the base 120 and the waste removal surfaces 456, 457. This causes the solvent and processed material contained on and absorbed in the wiper 120 to pass through the plurality of openings 461 into the container 464. The downward force also pushes the cleaning device 2, the surface 468 and the rack 466 lower into the container 464, immersing the cleaning device 2 in the solvent contained therein which further removes the processed material from the wiper 120G.
Referring now to
The cleaning device 9 also includes a clip 500 that holds the wiper 120G in place on the base 60/handle 10 structure 13. The clip 500 includes wiper contact portions 502 that contact the outer side 508 of wiper 120G at various points and press wiper 120G firmly against a portion of the underlying surface of handle 10. Arc-shaped spring members 504 on each end of the clip 500 span a top portion of the handle 10, connecting opposed contact portions 502 and providing, when flexed, a mechanical force that presses the contact portions 502 against the wiper 120G. Longitudinal support members 506 are aligned parallel to the longitudinal axis of the structure 13 and are disposed between and connect the spring members 504. According to another embodiment, the clip can be a plurality of clips that hold wiper 120G in place, e.g., clips 150, 152, 154 in
Referring now to
The cleaning device 11 can be attached to a support arm 558 (
The cleaning device 11 can also be positioned using an overhead support structure 570, as shown in
At step 602, a wiper is placed in contact with the processed material on the surface of a rotating roller. The wiper can made from any material described herein, e.g., cloth or foam, and of any shape, for example, a rectangular sheet, a cylindrical sleeve, or disc-shaped. The wiper can be attached to and covering a structure that has flat or curved wiper support walls.
At step 604, the wiper is allowed to absorb at least some of the processed material. If a large amount of processed material exists on the roller, the wiper may not be able to absorb all the processed material and additional applications of the wiper to the surface can be necessary.
At step 606, the wiper containing the absorbed processed material is placed in a recovery system. One embodiment of a recovery system with a recovery container was previously described herein and shown in
The absorbed processed material is removed from the wiper to a recovery container at step 608. One way the absorbed material can be removed is to press the wiper firmly into a rack that has sides configured to conform to the surfaces of the wiper. Pressing the wiper down compresses the wiper and forces an amount of the processed material out of the wiper. The rack can be placed on the top of a dasher that sits in the recovery container for ease of use. Allowing solvent to interact with the wiper further facilitates removing non water-soluble processed material from the wiper.
At step 610, a determination is made as to whether the roller surface is sufficiently free of processed material, and if it is, the process proceeds to step 612 and ends. If the roller surface is not free from processed material, the cleansed wiper can be reused and again be placed in contact with the surface of the roller, as in step 602. The process can be repeated until the surface of the roller is sufficiently clean.
The devices and methods described herein details certain embodiments of the invention. It will be appreciated, however, that no matter how detailed the foregoing appears in text, the invention can be practiced in many ways. As is also stated above, it should be noted that the use of particular terminology when describing certain features or aspects of the invention should not be taken to imply that the terminology is being re-defined herein to be restricted to including any specific characteristics of the features or aspects of the invention with which that terminology is associated. The scope of the invention should therefore be construed in accordance with the appended claims and any equivalents thereof.
Claims
1. A device for removing residual processed material from the surface of a roller, comprising:
- a support structure, comprising a handle having a top palm contact surface, a bottom portion, and a stem portion having a pair of opposed longitudinal concave side surfaces and a pair of opposed substantially parallel latitudinal end surfaces, the surfaces of the stem portion extending from the perimeter of the top surface to the perimeter of the bottom portion, a substantially wedge-shape deformable base attached to the handle bottom portion comprising opposed longitudinal wiper support surfaces and opposed end surface; and
- hook and loop fasteners attached to the support structure.
2. The device of claim 1, wherein the palm contact surface comprises a longitudinal raised center region.
3. The device of claim 1, wherein the stem portion concave side surfaces comprise contact regions at least partially opposed to a portion of the top palm contact surface.
4. The device of claim 1, wherein the base comprises high density foam.
5. The device of claim 4, wherein the base comprises non-absorbent high density foam.
6. The device of claim 1, wherein the opposed longitudinal wiper support surfaces intersect and form an edge at the lower portion of the base.
7. The device of claim 1, wherein the base further comprises a flat bottom surface.
8. The device of claim 1, wherein the base further comprises a concave bottom surface.
9. The device of claim 1, wherein the base further comprises a convex lower surface.
10. The device of claim 1, wherein the fasteners are attached to the support structure by heat sealing.
11. The device of claim 1, wherein the fasteners are attached to the support structure by an adhesive.
12. The device of claim 1, wherein the fasteners are attached to the base by heat sealing.
13. The device of claim 12, wherein the fasteners are attached to the upper regions and lower regions of the base.
14. The device of claim 12, further comprising a wiper comprising hook and loop fasteners complementary to the fasteners attached to the support structure, wherein the fasteners attach the wiper to the support structure and the wiper covers at least a portion of the wiper support surfaces.
15. The device of claim 14, further comprising a mechanical holding structure having surfaces that contact and hold the handle of the support structure and configured to position the wiper in contact with the processed material.
16. The device of claim 15, wherein the holding structure comprises a cart.
17. A method of recovering processed material from the surface of a rotating roller in a recovery system with a first cleaning device that includes a support structure with a handle having a top contact surface, a bottom portion, and a stem portion that includes a pair of opposed longitudinal concave side surfaces and a pair of opposed substantially parallel latitudinal end surfaces extending from the perimeter of the top surface to the perimeter of the handle bottom portion, a substantially wedge-shape base attached to the handle bottom portion having deformable opposed longitudinal wiper support surfaces, and fasteners attached to the base, and a first wiper having complementary fasteners and attached to the support structure by the fasteners and covering the wiper support surfaces, comprising:
- placing the first wiper in contact with the processed material on the surface of a rotating roller;
- allowing the first wiper to absorb an amount of the processed material;
- placing the first wiper containing said absorbed processed material in a recovery system having a recovery container; and
- removing absorbed processed material from the first wiper to the recovery container.
18. The method of claim 17, further comprising placing a second wiper attached to a second cleaning device in contact with the processed material on the surface of the rotating roller wherein the first wiper and the second wiper contact the rotating roller simultaneously during at least a portion of time;
- allowing the second wiper to absorb an amount of the processed material;
- placing the second wiper containing said absorbed processed material in a recovery system; and
- removing absorbed processed material from the wiper to the recovery container.
19. The method of claim 17, wherein the cleaning device is held by a mechanical system and wherein placing the first wiper in contact with the processed material comprises using the mechanical system so that a hand of a user does not need to be in close proximity to the rotating roller.
20. The method of claim 19, wherein placing the first wiper in contact with the processed material comprises using a movable cart to position the mechanical system.
21. A device for removing residual processed material from the surface of a roller, comprising:
- a support structure, comprising: a handle having a top palm contact surface, a bottom portion, and a stem portion having a generally cylindrical side surface extending between the perimeter of the top palm contact surface and the perimeter of the bottom portion, and a deformable base attached to the handle and having a lower wiper support surface; and
- a plurality of hook and loop fasteners attached to the wiper support surface of the base.
22. The device of claim 21, wherein the base comprises high density non-absorbent high density foam.
23. The device of claim 21, wherein the fasteners are attached to the base by heat sealing.
24. The device of claim 21, wherein the fasteners are attached to the base by an adhesive.
25. The device of claim 21, further comprising a disc-shaped wiper that substantially covers the wiper support surface of the base and includes complementary hook and loop fasteners that attach to the corresponding fasteners attached to the wiper support surface.
26. The device of claim 25, wherein the wiper comprises a contacting material and a backing material.
27. The device of claim 26, wherein the contacting material comprises polyester and wherein the backing material comprises foam.
28. The device of claim 26, wherein the backing material comprises UltraSORB®.
29. The device of claim 25, wherein the wiper comprises an abrasive material.
30. The device of claim 29, wherein the abrasive comprises polycarbonate.
31. A recovery system for removing and holding processed material from a cleaning device having a wedge-shaped base with opposed longitudinal wiper support surfaces and an attached removable wiper that covers at least a portion of the wiper support surfaces, comprising:
- a recovery container for receiving and holding the recovered processed material;
- a dasher disposed inside the recovery container; and
- a rack disposed on the top surface of the dasher comprising a pair of opposed longitudinal planar surfaces arranged in a wedge-shaped configuration such that the surfaces of the rack substantially contact the wiper of the cleaning device inserted into the rack, and wherein the surfaces of the rack have a plurality of openings that allow fluid from the wiper to pass through the openings and onto the top surface of the dasher.
32. The recovery system of claim 31, wherein the dasher is configured to depress into the recovery container such that the wiper of a cleaning device inserted in the rack can contact a solvent contained in the recovery container.
33. A method of removing residual processed material from the surface of a rotating roller on a three roll mill with a cleaning device that includes a support structure having a handle and a wedge-shape deformable base having opposed longitudinal wiper support surfaces attached to the handle, a wiper removably attached to the wiper support structure and substantially covering the wiper support surfaces, wherein the wiper is removably attached to the support structure with a fastener, comprising:
- placing the wiper in contact with the processed material on the surface of a rotating roller, and
- allowing the wiper to absorb an amount of the processed material.
34. The method of claim 33, further comprising removing the absorbed processed material from the wiper.
35. The method of claim 34, further comprising repeating the placing, allowing, and removing steps until the desired amount of material is absorbed from the rotating roller.
36. The method of claim 33, wherein placing comprises placing the wiper past a pinch point of the three roll mill.
37. The method of claim 33, wherein placing comprises placing the wiper in a position that allows it to contact residual processed material on both a center roll and a feed roll of the three roll mill.
38. The method of claim 33, wherein placing comprises placing the wiper in a position that allows it to contact residual processed material on both an apron roll and a center roll of the three roll mill.
39. A wiper, configured to be coupled with a surface cleaning device that includes a handle having a top palm contact surface, a bottom portion, and a stem portion with a pair of opposed longitudinal concave side surfaces and a pair of opposed substantially parallel latitudinal end surfaces, the surfaces of the stem portion extending from the perimeter of the top surface to the perimeter of the bottom portion, and a substantially wedge-shape deformable base having opposed longitudinal wiper support surfaces and opposed end surfaces attached to the handle bottom portion, and attached hook and loop fasteners, comprising:
- material sized to substantially cover a wiper support surface of the cleaning device; and
- a plurality of hook and loop fasteners complementary to the fasteners of the cleaning device and correspondingly positioned to mate with the fasteners of the cleaning device to hold the wiper onto the cleaning device.
40. The device of claim 39, wherein the material comprises contacting material and a backing material.
41. The device of claim 40, wherein the contacting material comprises polyester and wherein the backing material comprises foam.
42. The device of claim 40, wherein the contacting material comprises an abrasive material and the backing material comprises a deformable material.
43. The device of claim 39, wherein the material comprises foam.
44. The device of claim 39, wherein the material comprises UltraSORB®.
45. The device of claim 42, where the deformable material is foam.
46. The device of claim 39, wherein the wiper comprises an abrasive.
47. The device of claim 46, wherein the abrasive comprises polycarbonate.
48. The device of claim 39, wherein the wiper comprises cloth.
Type: Application
Filed: Aug 19, 2003
Publication Date: Feb 24, 2005
Inventor: F. Pisacane (San Diego, CA)
Application Number: 10/644,394