Fluid disinfection apparatus
A fluid disinfection module (10) comprises a first housing (12) and a second housing (20) arranged in spaced-apart relationship to each other. The first housing (12) includes tubular support members (28) and (28a) extending laterally therefrom for respective slidable mateable engagement with corresponding tubular support members (30) and (30a) also laterally extending from second housing (20), for varying the lateral distance x between the first and second housings (12) and (20). A locking device maintains tubular support members (28) (28a) and (30) (30a) in fixed relationship with respect to each other. First housing (12), second housing (20), and corresponding tubular support members (28) (28a) and (30) (30a) define a framework for supporting one or more ultraviolet radiation sources (18) and (26) that are detachably mounted at one end thereof to housings (12) and (20), respectively. Each of radiation sources (18) and (26) is preferably encased within a quartz sleeve (60), and communicates with one or more ballasts (80) disposed within or without their respective housings (12) (20) for supplying electricity to the radiation sources (18) (26).
1. Field of the Invention
The invention broadly relates to a fluid disinfection apparatus utilizing an ultraviolet radiation source. More specifically, the invention provides an air disinfection module utilizing a plurality of ultraviolet lamps for incorporation into a heating/ventilation air conditioning (“HVAC”) duct to disinfect the air passing therethrough.
2. Related Art
U.S. Pat. No. 4,872,980 discloses a plurality of ultraviolet lamps encased in protective quartz sleeves supported at their ends by rigid frame legs. One of the legs is hollow and receives lead wires connected to the lamps through openings spaced along the leg. The opposing leg is provided with receptacles that receive and support the closed ends of the protective sleeves. The lead wires are connected to a ballast located in a frame member connecting the two opposing legs.
U.S. Pat. No. 5,902,552 discloses an ultraviolet air sterilization devices that includes a housing and one or more mounts which connect to germicidal lamp units. Each lamp, which projects into the air stream of an air handling duct, has an integral receptacle with an electrical connection for attachment to a ballast from within the housing.
Arrays or assemblies of lamps having electrical terminal pins carried by lamp bases disposed at each end of the lamp tubings is disclosed in a January, 1999 Steril-Aire, USA, Inc. catalog. The ultraviolet lamps are arranged in a fixed dimensional rack whereby the terminal pins located at each end of the fixed dimensional rack whereby the terminal pins located at each end of the ultraviolet lamps are electrically interfaced with receptacles supported by a side frame. The fixed dimensional rack and multiple assemblies of the rack are designed for installation into a HVAC duct system in a variety locations, typically in the air-supply side of the duct system, before and/or after the evaporator coils, or within the mixed air plenum or return air duct.
SUMMARY OF THE INVENTIONIn accordance with the present invention, a fluid disinfection module is provided for the treatment of a fluid passing through a conduit. More specifically, an air disinfection module for use in a HVAC duct is provided which comprises a first and second housing arranged in laterally spaced-apart relationship to each other by one or more adjustable support members. Each housing comprises one or more ultraviolet radiation sources, e.g., an ultraviolet light source such as a UV lamp, communicating with and projecting from the housing towards the opposite housing. The ultraviolet radiation sources are generally detachably mounted to each of their housings and communicate with one or more sources of electric power disposed within or without their respective housing. The source of electrical power is typically a ballast for supplying electricity to the ultraviolet radiation source via electric transmission means, e.g., electrical wires connected to a UV lamp.
The ultraviolet radiation source may be an ultraviolet lamp of a straight tubular construction that includes a lamp base disposed at one end thereof for carrying electrical terminal pins mounted thereto. The transmission means includes wiring coupled with a ballast and an electrical receptacle for receiving the terminal pins therein. The ballast may be situated within or without its respective housing, preferably within the housing for including the electronics to operate the ultraviolet lamps. The ultraviolet radiation source may also comprise an ultraviolet lamp having two substantially parallel, tubular sections tubularly connected about one end thereof and terminating in a lamp base that is common to the twin tubular segments. The common lamp base is provided with terminal pins for insertion into an appropriate electrical receptacle that is mounted to the housing. The terminal pins of the lamp are typically engaged with a corresponding electrical receptacle connected to at least one ballast for supplying electricity to the lamp. Each housing of the module generally comprises a plurality of ultraviolet lamps and a plurality of ballasts for supplying electricity to the lamps.
A radiation pervious protective sleeve, typically constructed of fused quartz, is preferably disposed about each ultraviolet radiation source, particularly the ultraviolet lamps having a straight tubular construction used in the fluid disinfection module. The longevity and efficiency of UV lamps used in HVAC systems are generally dependant upon the temperature of the duct air that they are exposed to. The use of a transparent protective sleeve about the radiation sources serves to balance and stabilize the operating temperature of the lamp by insulating the lamp from temperature and humidification fluctuations of the air passing through the HVAC duct. The incorporation of a transparent protective sleeve with the UV lamp allows the lamp to approach optimum performance and increased longevity.
The support members that connect each of the housings for configuring the module may comprise one or more elongate support structures projecting from each housing, the elongate support structure of each housing being slidably engaged with the other for varying the lateral distance between the first and second housings. The elongate support structures are generally disposed about each end of each of the housings, although they may be disposed at one or more locations along the elongate length of the housing. In one aspect of the invention, the elongate support structure for each housing is comprised of a tubular construction such that the tubular support structure of the first housing are slidably engaged and mated with the tubular support structure of the second housing. The tubular support structures of the first and second housings are detachably secured to each other by a locking device, such as, for example, a compression fitting disposed about each respective support structure of the first and second housings. The purpose of using adjustable support structures for connecting the housings to each other is twofold: to provide an adequate framework for supporting the ultraviolet light sources within the module and to enable the distance between the housings to be varied for adapting the lateral width of the module to the corresponding dimensions of a HVAC duct.
In order to add rigidity and structural integrity to the module, particularly when longer length ultraviolet radiation lamps are utilized in, for example, industrial and commercial applications, at least one cross support structure may be mounted to the tubular support structures of the first or second housings. The cross support structure, which may be configured as a flat, rigid elongate member of metal or plastic construction, is disposed between and substantially parallel to the first and second housings. Appropriate openings are provided in the cross support structure for receiving and supporting the tubular support structures.
In another aspect of the invention, the support structures which connect the first and second housings may be configured as elongate channel members having one end thereof secured about the end of its respective housing. The channels are configured to be slidably engaged with each other. When the proper lateral distance between the housings is reached, the corresponding channels of the first and second housings may be detachably secured to each other by any conventional means, such as but not limited to threaded screws, nut and bolt assemblies, etc.
The cross support structures are also provided with openings for receiving and supporting either the ultraviolet lamps themselves, or radiation pervious protective sleeves with the corresponding ultraviolet lamps contained therein. Securement of the cross support structure to the tubular support structures, protective sleeves and/or ultraviolet lamps may be undertaken by locking devices, for example, compression fittings, grommets or resilient O-rings incorporated into the cross support structure openings and having a resistance fit relative to the tubular support structures, protective sleeves and/or ultraviolet lamps.
Depending on the size of the HVAC duct in question, more than one air disinfection module may be utilized. Accordingly, an array of air disinfection modules described above is contemplated wherein the modules are arranged laterally with respect to each other, preferably with the modules laterally adjacent to each other. The first and second housings of the adjacent modules may be connected to each other or may be common to each other. For example, a first and second module are disposed laterally of each to form an array wherein the second housing of the first module is adjacent to and communicates with the first housing of the second module. Another embodiment is simply to have the second housing of the first module and the first housing of the second module common to each other, i.e., act as one housing.
The array may also include an arrangement whereby the individual modules are stacked. In this embodiment, the first module will overly the second module, in which case, the first housing of the first module may overlie the first housing of the second module, or the first housing of the first module may overlie the second housing of the second module.
The array according to the invention may also comprise more than two modules, with each module being disposed laterally to its adjacent module. As with the dual modules recited above, the first and second housings of the adjacent modules may be connected to each other or combined to function as one common housing.
BRIEF DESCRIPTION OF THE DRAWINGSA complete understanding of the present invention may be obtained by reference to the following specification when taken in conjunction with the accompanying drawings wherein certain preferred embodiments are illustrated and wherein like numerals refer to like parts throughout.
Throughout the following description, the preferred embodiments and examples are intended as exemplars rather than limitations on the apparatus of the present invention.
The present invention provides an apparatus for the germicidal treatment of a fluid, and more specifically to an apparatus that disinfects air passing through a HVAC duct utilizing one or more radiation sources. The apparatus described herein has the advantage of being adaptable to HVAC ducts of various cross-sectional dimensions such as those found in commercial and industrial buildings that employ large heating/air conditioning equipment for moving high magnitudes of air. The apparatus typically takes the form of a module that employs at least one, generally a plurality, of ultraviolet lamps whose disposition within the HVAC duct is configured for maximum exposure to the passage of air therethrough.
Referring to the drawings, specifically
In similar fashion, a second elongate housing 20 is provided with a pair of tubular support members 30,30a, one end of each being secured to elongate side 24 of housing 20 in the manner illustrated in
While other locations along the length of elongate sides 16 and 24 are possible, tubular support members 28,28a and 30,30a are positioned about and secured to the ends of their respective housings with compression fittings 52,52a such that they are in axial alignment with respect to each other. Each of the tubular support member pairs are sized in diameter for slidable insertion within the other. This arrangement allows the lateral distance x between housings 12 and 20 to be varied for enabling the placement and securement of module 10 within the HVAC duct. Either pair of tubular support members 28,28a and 30,30a may have the smaller diameter and thereby serve as the male segment in their mateable relationship with each other. Alternatively, tubular support members 28 and 30a may have the smaller diameter and serve as the male components of the mateable relationship. Tubular support members 28,28a and 30,30a are maintained in fixed relationship with each other by the employment of a locking device 32 as identified by the circled Detail D in
Equipped with the foregoing framework-like structure, the lateral distance x of module 10 can be varied to adapt to the corresponding dimension of a HVAC duct. Accordingly, depending on the internal dimensions of the HVAC duct for which the module is intended, UV lamps 18 and 26 can vary in length. For example, UV lamps 18 and 26, which include a lamp base 38 that supports electrical terminal pins 48,50 at one end of the lamp (see
As illustrated in
UV lamps 18 and 26 may be secured to their respective housings 12 and 20 in any number of ways, an example of which is illustrated in
As shown in
Once compression fitting 52b is secured to housing 12 along with the coupling of electrical socket 70 to coupling member 64, the mounting of UV lamp 18 follows. An annular O-ring 56b is provided and sized to fit within an internally threaded compression nut 55b. Compression nut 55b is configured for threaded engagement with annular extension 53b. The annular openings of the O-ring and compression nut are configured for slidably receiving lamp base 38 therethrough. Lamp base 38 of UV lamp 18 is then inserted through compression nut 55b, O-ring 56b, and into opening 53a of compression fitting 52b. Once inserted, the terminal pins 48,50 of lamp base 38 are engaged with their corresponding female electrical receptacles 76,78. The engagement of compression nut 55b with annular extension 53b will then cause O-ring 56b to be compressed about lamp base 38 for the securement of UV lamp 18 to compression fitting 52b and to housing 12. In this fashion, UV lamp 18 is enabled to laterally project from its respective housing 12 towards its opposite housing 20. UV lamp 26 may be secured to housing 20 in the same fashion.
As noted herein, and as best illustrated in
As best shown in
The mounting of the UV lamp and protective sleeve assemblies to their respective housings is accomplished in much the same way as the mounting of UV lamp 18 to housing 12 illustrated in
As described hereinbefore and illustrated in
An alternative locking device for maintaining tubular support members 28,28a and 30,30a in place is illustrated in
Another embodiment for varying the lateral distance x between housings 12 and 20 is illustrated in
Channel support members 114 and 116 are configured in size such that one will be slidably received within the channel of the other. As shown in
It will be understood that any number and variety of mechanisms may be used to detachably secure the first and second housing support structures to each other, including, for example, a locking device that utilizes an annular compression fitting such as that identified by reference numerals 32 or 32a illustrated in
As indicated hereinbefore, when it is desired to utilize longer length UV lamps within module 10, a cross support member may optionally be incorporated for adding rigidity and structural support to the framework-like configured module 10. The cross support member 34 illustrated in
As shown in
In the embodiment illustrated in
It will be understood that if quartz sleeves 60 are omitted from the air disinfection module, along with compression fittings 136,136a used to secure the quartz sleeves to cross support members 34 and 35 (see
As a result, and in place of compression fittings 136,136a, openings 130 in support members 34 and 35 may be provided with a resilient grommet whose construction is preferably impervious to the deleterious effects of ultraviolet light, e.g., EPDN (Viton®). The resilient grommet is configured for slidably receiving and maintaining in place UV lamps 18 and 26, and will typically have a slight resistance fit with the tubular portion 36 of the UV lamps for their stationary positioning relative to cross support members 34 or 35 as the case may be.
As illustrated in
Referring to
In place of the straight length UV lamps illustrated in
In accordance with another embodiment of the invention, a multiplicity of modules 10, 10a and/or 10b can be used to form an array in which the modules are disposed and assembled laterally of each other. An array of modules, i.e., two or more, is generally used in the circumstance when the lengths of the UV lamps contained in a single module, e.g., module 10 illustrated in
The array of modules may also include an arrangement whereby the individual modules are stacked, one over the other. In one embodiment, module 192 as shown in
Inasmuch as housings 206,208 will contain an increased number of ballasts, electronics and wiring for powering both UV lamps 18 and 26, the physical capacity of these housings will be increased, either in the direction of the lateral plane of array 200 or in a direction perpendicular to the lateral plane. It is preferable to have the lateral width of housings 206 and 208 the same as housings 12 and 20 in order to avoid the creation of a space within the HVAC duct to which the ultraviolet light emanating from UV lamps 18 and 26 would not penetrate. Access to the increased size of housings 206,208 may be gained by arranging the entire or partial length of their respective elongate sides 207,209 in a “hinge” configuration whereby the respective entire or partial length of elongate edges 207a,209a of respective elongate sides 207,209 are hinged to housings 206,208 to provide an access panel to the interiors thereof.
The ultraviolet light modules or arrays thereof may be installed in a variety locations in a HVAC duct system depending on access thereto, preferably before or after the evaporator coils of the system's air conditioning unit(s). In addition, the modules or arrays may be stacked or placed in a series-type arrangement within the HVAC duct for treating the air passing therethrough.
The apparatus and module according to the invention herein also has application to systems other than the treatment of air. It may be used, for example, for the treatment of a fluid that includes wastewater or potable water passing through a conduit, provided that the necessary precautions are taken for water proofing the housings to protect the electronics contained therein and using protective sleeves for insulating the UV lamps from moisture.
Since other modifications and changes may be varied to fit the particular operating requirements and environments of the invention, which will be apparent to those skilled in the art, the invention is not considered to be limited to the embodiments chosen for purposes of disclosure, and covers all changes and modifications which do not constitute departures from the true spirit and scope thereof:
Claims
1. An air disinfection module for use in a HVAC duct comprising a first housing and a second housing, said housings being arranged in laterally spaced-apart relationship to each other by one or more adjustable support members, each of said housings comprising (i) at least one ultraviolet radiation source communicating with and projecting from its respective housing towards the opposing housing; and (ii) electric transmission means communicating with said ultraviolet radiation sources and with at least one source of electrical power for supplying electricity to said ultraviolet radiation source.
2. A fluid disinfection module, comprising
- (a) a first housing and a second housing;
- (b) means defining a support structure for maintaining said housings in adjustable, spaced-apart relationship to each other;
- (c) means defining one or more ultraviolet radiation sources communicating with and projecting from each housing towards the other housing; and
- (d) electric transmission means communicating with said ultraviolet radiation sources and at least one source of electrical power for powering said ultraviolet radiation sources.
3. An air disinfection module comprising a first housing and a second housing, said housings being arranged in laterally spaced-apart relationship to each other by one or more laterally-adjustable support members, each of said housings comprising (i) one or more ultraviolet radiation sources communicating with and projecting from its respective housing towards the other housing; and (ii) a source of electrical power for supplying electricity to said ultraviolet radiation sources.
4. The module according to claim 2 wherein said fluid comprises air.
5. The module according to claims 1 or 3 wherein said ultraviolet radiation source is an ultraviolet lamp of a straight tubular construction comprising a lamp base disposed at one end thereof that includes electrical terminal pins mounted thereto.
6. The module according to claims 1, 3 or 4 wherein said ultraviolet radiation source comprises an ultraviolet lamp having two, substantially parallel, tubular segments tubularly connected about one end thereof and terminating in a lamp base that is common to the two tubular segments, the lamp base being provided with electrical terminal pins mounted thereto.
7. The module according to claim 6 additionally comprising an electrical receptacle mounted to its respective housing for receiving therein the terminal pins of said lamp base.
8. The module according to claim 5 wherein said module additionally comprises a radiation pervious protective sleeve disposed about each ultraviolet lamp.
9. The module according to claim 8 wherein said radiation pervious protective sleeve is constructed of fused quartz.
10. The module according to claim 8 wherein said support member comprises one or more elongate support structures projecting from each housing, the elongate support structure of each housing being slidably engaged with the other for varying the lateral distance between said first and second housings.
11. The module according to claim 10 wherein one end of the elongate support structure is disposed about each end of each of said housings.
12. The module according to claim 11 wherein each elongate support structure is of a tubular construction.
13. The module according to claim 12 wherein the tubular support structure of said first housing is slidably engaged and mated with the tubular support structure of said second housing, the tubular support structures of said first and second housings being detachably secured to each other by a locking device.
14. The module according to claim 13 wherein the locking device comprises a compression fitting disposed about each respective tubular support structure of the first and second housings.
15. The module according to claim 13 additionally comprising at least one cross support structure mounted to the tubular support structures of said first or second housings, said cross support structure being disposed between and substantially parallel to said housings for supporting said radiation pervious protective sleeves and corresponding ultraviolet lamps within said module.
16. The module according to claim 15 wherein said cross support structure is secured to each of said tubular support structures and protective sleeves by a locking device.
17. The module according to claim 16 wherein said locking device is a compression fitting.
18. The module according to claim 11 wherein said elongate support structure comprises an elongate channel member.
19. The module according to claim 18 wherein the elongate channel members of said first and second housings are detachably secured to each other.
20. The module according to claim 7 wherein the electrical receptacle is connected to at least one ballast for supplying electricity to said lamp.
21. The module according to claim 20 wherein each housing comprises a plurality of ultraviolet lamps.
22. The module according to claim 21 wherein each housing comprises a plurality of ballasts for supplying electricity to said ultraviolet lamps.
23. An air disinfection module comprising a first housing and a second housing, said housings being arranged in laterally spaced-apart relationship to each other, each housing comprising at least one elongate support structure extending laterally therefrom for slidable engagement with the corresponding elongate support structure of the other housing for varying the distance between said first and second housings, said first housing, second housing and corresponding elongate support structures defining a framework for supporting a plurality of ultraviolet radiation sources detachably mounted to each of said housings, said ultraviolet radiation sources (i) projecting laterally from their corresponding housing towards the other housing; and (ii) communicating with one or ballasts disposed within or without their respective housing.
24. The module according to claim 23 wherein each of said ultraviolet radiation sources is an ultraviolet lamp of a straight tubular construction comprising a lamp base disposed at one end thereof that includes electrical terminal pins mounted thereto.
25. The module according to claim 24 wherein said module additionally comprises a radiation pervious protective sleeve disposed about each ultraviolet lamp.
26. The module according to claim 25 wherein said radiation pervious protective sleeve is constructed of fused quartz.
27. The module according to claims 1, 3, 4 or 23 wherein said radiation source comprises an ultraviolet lamp having two, substantially parallel, tubular segments tubularly connected about one end thereof and terminating in a lamp base that is common to the two tubular segments, the lamp base being provided with electrical terminal pins mounted thereto.
28. The module according to claim 27 additionally comprising an electrical receptacle mounted to its respective housing for receiving therein the terminal pins of said lamp base.
29. An array comprising a first module and a second module, said modules being defined by claims 1, 3, 4 or 23, wherein the first module is arranged laterally of the second module.
30. The array according to claim 29 wherein the second housing of said first module is adjacent and secured to the first housing of said second module.
31. The array according to claim 30 wherein the second housing of said first module and the first housing of said second module are common to each other.
32. An array comprising a plurality of modules, said modules being defined by claims 1, 3, 4 or 23, and wherein said modules are arranged laterally with respect to each other.
33. An array comprising a plurality of modules as defined by claim 25, said modules being arranged laterally adjacent to each other and wherein the first and second housings of the adjacent modules are common to each other.
34. The array according to claim 29 wherein the first module overlies the second module.
35. The array according to claim 34 wherein the first housing of said first module overlies the second housing of said second module.
Type: Application
Filed: May 7, 2002
Publication Date: Mar 31, 2005
Inventors: Mark Kurtz (Ft. Lauderdale, FL), Scott Russell (Rutland, VT)
Application Number: 10/504,044