Washing machine
Disclosed is a washing machine including an outer case, an outer tub disposed in the outer case to receive washing water, a rotational tub rotatably disposed in the outer tub, a pulsator rotating in the rotational tube to generate forced water current, a tub cover formed on an upper portion of the outer tub to guide the washing water to the rotational tub when the rotational tub and/or the pulsator rotate, a net formed on an inner circumference of the tub cover, and a motor for transmitting driving force to the rotational tub and/or the pulsator.
1. Field of the Invention
The present invention relates to a washing machine, and more particularly, to a washing machine that can improve the washing reliability thereof by preventing splash of water that may be caused by collision of the water with laundry during water supplying and permeating washing cycles.
2. Description of the Related Art
Generally, the washing machine is an electric apparatus used for removing dirt from laundry such as clothes, sheets and the like using a chemical reaction of the detergent as well as a mechanical action of a pulsator. General washing processes of the washing machine are comprised of an operation mode setting process automatically realized by detecting an amount and kind of laundry, a water supplying process for supplying water to a proper level in accordance with the amount and kind of laundry, and washing, rinsing and spinning processes that are controlled by a control part.
The washing machines can be classified into a variety of types according to their operating methods. For example, there are the following methods; a method for rotating a rotational/spinning tub by transmitting rotational power of a driving motor to a pulsator or spinning shaft via a power transmission belt and a pulley; a method for rotating a rotational/spinning tub in a different RPM during the respective washing and spinning processes by controlling an RPM of a BLDC (brushless direct current) motor without using a belt and pulley; a method having a different power transmission path for washing and spinning processes to rotate a pulsator at a low RPM during the washing machine and to rotate the pulsator and spinning tub at a high RPM; and a method for performing a permeating washing by injecting pumped water current into a rotational tub while rotating a rotational tub or pulsator in a direction at a high RPM. In addition to the aforementioned washing methods, there exist various washing methods for washing laundry. The present invention is directed to the method for performing a permeating washing by injecting pumped water current into a rotational tub while rotating a rotational tub or pulsator in a direction at a high RPM.
Generally, a washing machine employing the permeating washing method includes a pulsator integrally formed with a rotational tub. The pulsator and rotational tub are rotated at a high speed by driving means. The water in the rotational tub permeates the laundry by centrifugal force generated by the high RPM rotation of the rotational tub, in the course of which dirty is removed from the laundry. The water permeating the laundry is directed to an outer tub through a plurality of holes formed on the rotational tub and ascended along an inner circumference of the outer tub, after which it falls into the rotational tub. While falling into the rotational tub, the water strikes the laundry to perform the washing.
The permeating type washing machine is designed to perform the washing through two stages of a first stage for allowing the water to permeate the laundry and a second stage for allowing the water to strike the laundry, improving the washing efficiency as compared with other types of washing machines.
However, the permeating type washing machine has a drawback in that the water may not be fully introduced into the rotational tub as it is splashed to other directions by colliding with the laundry. This will be generally incurred when the laundry is projected above a tub cover.
In detail, when a large amount of laundry is loaded in the rotational tub, the laundry may be projected above the tub cover. For example, a large-sized sheet, a pillow and the like are loaded in the rotational tub, a portion of the laundry may be projected above the tub cover. Particularly, for the pillow, since it contains air, it easily floats on the water. Therefore, the water being ascended along the outer tub and supplied to the rotational tub collides with the projected portion of the laundry, thereby splashing to an external side. This is called a “water-splashing phenomenon.”
When the splashed water falls to an inner-bottom of the washing machine through a space between the outer tub and the case, it may cause an inadvertent accident such as a fire due to a short circuit between electric components.
In addition, the splashed water may pollute an outer floor around the washing machine and cause the short of washing water, making it difficult to perform the effective washing.
Even for other types of washing machines where the laundry is loaded under a water supplying hole, the water supplied through the water supplying hole may splash between the tub and the case. The splashed water may cause a variety of problems as described above.
SUMMARY OF THE INVENTIONAccordingly, the present invention is directed to a washing machine that substantially obviates one or more problems due to limitations and disadvantages of the related art.
An object of the present invention is to provide a washing machine that can prevent laundry from projecting above a tub cover to thereby prevent water from splashing.
Another object of the present invention is to provide a washing machine that can prevent water from splashing by detecting a projection of the laundry above a tub cover and controlling a washing cycle in response to the detected signal.
Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention. The objectives and other advantages of the invention may be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
To achieve these objects and other advantages and in accordance with the purpose of the invention, as embodied and broadly described herein, there is provided a washing machine comprising: an outer case; an outer tub disposed in the outer case to receive washing water; a rotational tub disposed in the outer tub and selectively rotatable; a pulsator rotating in the rotational tube to generate forced water current; a tub cover formed on an upper portion of the outer tub to guide the washing water to an inside of the rotational tub when the rotational tub and/or the pulsator rotate; a net formed inwardly extending from an inner end of the tub cover; and a motor for transmitting driving force to the rotational tub and/or the pulsator.
In another aspect of the present invention, there is provided a washing machine comprising: a case; an outer tub disposed in the case to receive washing water; a rotational tub disposed in the outer tub and selectively rotatable; a pulsator rotating in the rotational tube to generate forced water current; a tub cover formed on an upper portion of the outer tub; a net formed inwardly extending from an inner circumference of the tub cover; an electrode sensor formed on an inner end portion of the net; a control part for receiving a signal from the electrode sensor when laundry contacts the electrode sensor and determining that the laundry rises; and a motor controlled by the control part to transmit driving force to the rotational tub and/or the pulsator.
In still another aspect of the present invention, there is provided a washing machine comprising: an outer tub for receiving washing water; a rotational tube rotatably installed in the outer tub; a tub cover coupled on an upper portion of the outer tub; a net formed inwardly extending from an inner circumference of the tub cover to prevent laundry from rising above the tub cover by the washing water; and a protecting cover for protecting an inner surface of the net.
In still yet another aspect of the present invention, there is provided a washing machine comprising: an outer tub; a tub cover formed on an upper portion of the outer tub; and a net formed inwardly extending from an inner circumference of the tub cover and having a plurality of passing holes, for preventing laundry from rising while allowing washing water to pass through the passing holes.
According to the present invention, since the net is formed on the tub cover, the laundry cannot be projected above the tub cover, thereby preventing the water from splashing out during the water supplying and washing cycles. Therefore, any inadvertent accident that may be caused by the splashed water can be avoided.
In addition, even when the laundry is projected above the tub cover, the detecting member detects the fact to control the RPM of the driving motor, thereby preventing the splash of the water.
Furthermore, since the protecting cover prevents the net from wearing, the laundry contacting the net is not easily damaged.
It is to be understood that both the foregoing general description and the following detailed description of the present invention are exemplary and explanatory and are intended to provide further explanation of the invention as claimed.
BRIEF DESCRIPTION OF THE DRAWINGSThe accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the principle of the invention. In the drawings:
Reference will now be made in detail to the preferred embodiments of the present invention, examples of which are illustrated in the accompanying drawings. Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or like parts.
First Embodiment
As shown in the drawing, a washing machine comprises an outer case 1 forming an outer appearance of the washing machine, an outer tub 2 disposed in the outer case 1 to receive washing water, a rotational tub 3 rotatably disposed in the outer tub 2, the rotational tub 3 being provided with a plurality of holes through which washing water can be directed to the outer tub 2, a pulsator 4 integrally formed on a center of the rotational tub 3 to rotate together with the rotational tub 3, a tub cover 5 coupled on an upper portion of the outer tub 2, a washing water supplying tube 8 on which a water supplying valve 9 is mounted to properly supply the washing water to the rotational tub 3, a washing water drain tube 6 on which a water drain valve 7 is mounted to properly drain the washing water, and a motor 13 for transmitting driving force to the rotational tub 3. In addition, a net 11 for preventing the laundry from projecting above the tub cover 5 is formed on an inner circumference of the tub cover 5. The washing machine further comprises a plurality of tub supports 12 for supporting the outer tub 2.
In detail, the outer tub 2 is formed in a cylindrical shape having an opened top through which the laundry is loaded in the rotational tub 3. The rotational tub 3 is installed in the outer tub 2 and is rotated in clockwise and counterclockwise directions. The washing water stored in the rotational tub 3 can be directed to the outer tub 2 through the holes 10 formed on the rotational tub 3. The holes 10 functions to allow the water permeating the laundry to be drained during a spinning cycle and to allow for the circulation of water between the rotational tub 3 and the outer tub 2 during a permeating washing cycle.
The pulsator 4 is integrally formed on a bottom of the rotational tub 3 to rotate together with the rotational tub 3.
The tub cover 5 is coupled on the upper portion of the outer tub 2 to function to guide the water supplied from the rotational tub 3 to the outer tub 2 to be redirected into the rotational tub 3. The net 11 formed on the inner circumference of the tub cover 5 functions to suppress the projection of the laundry above the tub cover 5.
The net 11 is disposed under the water supplying pipe 8 to further function to prevent the water from directly colliding with the laundry. That is, since the laundry can be elevated above the net 11, even when the water is supplied to right above the net 11, the washing water is not directly collide with the laundry. Accordingly, the water is not splashed out over the tub cover.
The washing water flow during the washing cycle of the inventive washing machine will be described in more detail hereinafter.
The pulsator 4 and the rotational tub 3 that are integrally formed rotate at a high RPM by the motor 13. The washing water in the rotational tub 3 permeates the laundry to remove dirty from the laundry by the centrifugal force generated by the high RPM rotation of the rotational tub 3. The water permeating the laundry is directed to the outer tub 2 through the holes 11 of the rotational tub 3. The water directed to the outer tub 2 ascends along an inner circumference of the outer tub 2 by the centrifugal force. By the centrifugal force, the water stored in the rotational tub 3 rises in a U-shape as shown in the drawing.
However, the rise of the water is stopped by the tub cover 5 installed on the upper portion of the outer tub 2. In order to allow the water contacting the tub cover 5 to be effectively redirected into the rotational tub 5, a portion where vertical and horizontal surfaces of the tub cover 5 meet each other can be formed in a gentle curve. As described above, the water colliding with the tub cover 5 can be redirected into the rotational tub 3 to generate powerful water current colliding with the laundry, thereby removing dirt from the laundry.
That is, the inventive washing machine includes a first washing process for allowing the water to permeate the laundry by the centrifugal force and a second washing process for allowing the water to collide with the laundry while falling into the rotational tub 3. The first and second washing processes are repeatedly performed as a series of cycles. The washing can be further performed as the pulsator 4 collides with the laundry while rotating.
In the meanwhile, even during the water supply, the laundry is caught by the net 11, not projecting above the tub cover 5. Therefore, the water being supplied through the water supplying tube 8 is not directly colliding with the laundry, thereby not splashing out over the tub cover 5. That is, the net 11 prevents the water from overflowing the tub cover 5 during the water supplying process as well as the permeating washing process.
Referring to
In detail, the tub cover 5 is provided at a bottom with first directional ribs 51 and second directional ribs 52. The first and second directional ribs 51 are formed in a symmetrical arrangement. As the rotational tub 3 is designed to rotate clockwise and counterclockwise, it is preferable that the first and second directional ribs 51 are formed to be inclined in an opposite direction to each other.
Also, the tub cover 5 is further provided with a water falling guide rib 55 for directing the water converted in its direction by the first directional ribs 51 toward the laundry loaded in the rotational tub 3. The water falling guide rib 55 is formed along an inner circumference of the tub cover 5. The tub cover 5 is further provided at a bottom with a dispersion preventing ribs 54 for preventing the water directed to the first directional ribs 51 and the falling guide rib 55 from dispersing.
In order to minimize the water splash that may be caused when the water converted in its direction by the first directional ribs 51 collides with the falling guide rib 55, the tub cover 5 is further provided with first holes 56. The first holes 56 are formed on portions where the first directional ribs 51 meet the falling guide rib 55.
In order to minimize the water splash that may be caused when the water converted in its direction by the second directional ribs 52 collides with the falling guide rib 55, the tub cover 5 is further provided with second holes 57. The second holes 57 are formed on portions where the second directional ribs 52 meet the falling guide rib 55.
In order to prevent the first and second directional ribs 51 and 52 from being deformed by an eddy in the course of guiding the water, the tub cover 5 may be further provided with a plurality of reinforcing ribs connecting the first and second directional ribs 51 and 52.
Meanwhile, the net 11 is formed under the water supplying tube to prevent the laundry from projecting above the tub cover 50. The net 11 is disposed in an inside area of the tub cover 50. An opened space 14 is defined between the net 11 and the tub cover 5 so as to prevent water from overflowing the net 11 even when a large amount of water is supplied in a moment. That is, during the water supplying cycle or the permeating washing cycle, even when a large amount of water is supplied toward the net 11 at a moment to overflow the net, the water does not overflow the tub cover 5 but falls into the outer tub 2 through the opened space 14.
Referring to
The net 11 is designed to allow the water to pass through a plurality of meshes formed on the net 11. When the laundry in the rotational tub 3 rises by the water, the net 11 suppresses the laundry not to project above the tub cover 5. In order to prevent the water being supplied through the water supplying tube 8 from directly colliding with the laundry, the net 11 is preferably disposed right under the water supplying tube 8.
Although the net 5 is integrally formed with the tub cover 5, the present invention is not limited thereto. The net 5 can be formed as a separated component and assembled with any one of the tub cover 5, the rotational tub 3 and the outer tub 2. However, it is most preferable that the net 5 is assembled on the inner circumference of the tub cover 5 so that the net 5 can be disposed right under the water supplying tube 8.
In addition, each mesh of the net 11 is small enough for the laundry not to project above the tub cover but large enough for the water not to splash out.
Second Embodiment
This embodiment is identical to the first embodiment except for a structure of the net. A net 21 of this embodiment is also formed extending from an inner circumference of the tub cover 5 and is disposed under the water supplying tube 8. Each mesh of the net 21 is relatively large-sized as compared with that of the first embodiment. Therefore, the washing water is prevented from overflowing without the opened space (see 14 of
Third Embodiment
Referring to
Fourth Embodiment
Referring to
The operation of the first and second electrode sensors will be described in more detail hereinafter.
The first and second electrode sensors 42 and 43 may be electrically connected to each other when the washing water irregularly rises or fluctuates during the water supplying or washing cycle or when the laundry contacts the longitudinal sides of the net 41.
Since the former is a normal state, it can be ignored. That is, to detect a state where the laundry 48 ascends above a predetermined level, the electrode sensors 42 and 43 are designed not to detect a small amount of washing water contacting a small area of the net 41 but to detect only the washing water continuously contacting a large area of the net 41. That is, the electrode sensors 42 and 43 detects the laundry when the laundry projected above the tub cover 5 contacts an enough large portion of the longitudinal sides of the net 41 for a predetermined time enough to change a resistance value. The electrode sensors 42 and 43 are provided to prevent the washing water from splashing out by detecting the laundry projected above the tub cover 5.
In detail, during the water supply cycle, even when the laundry is projected above the tub case 5 not having the net, the water collides with the laundry, not splashing out. However, during the permeating washing cycle, the washing water collies with the laundry ascending above a predetermined level. In this case, since the water may splash out, the ascending of the laundry should be detected so that the RPM of the washing machine can controlled to prevent the splash of the water.
Referring to
That is, the detecting part 45 generates a detecting signal and transmits the same to the control part 46. The control part 46 determines if the laundry ascends above a predetermined level in accordance with the detecting signal transmitted from the detecting part 45. When it is determined that the laundry ascends above the predetermined level, the control part 46 controls the motor driving part 47 such that it can lower the RPM of the motor or stops the rotation of the motor, thereby preventing the splash of the water.
In a state shown in
However, in a state shown in
In this case, the laundry 48 contacts the sensors 42 and 43 formed on the longitudinal side of the net 41 so that a predetermined detecting signal is transmitted to the control part. The control part controls the driving part in response to the detecting sensor such that the rotational force of the washing machine can be reduced, thereby preventing the splash of the water. In addition, the control part may stop the rotation of the rotational tub 3 in order for a user to rearrange the laundry not to be projected above the tub cover 5.
Meanwhile, the friction with the laundry may easily wear an inner surface of the net 41. That is, since the inner surface of the net 41 rubs with the laundry during the washing cycle, it is worn as the washing machine is used for a long time. When the inner surface of the net 41 is worn, it becomes rough, causing damage of the laundry.
To prevent the laundry and net from being damaged, the surface of the net 41 is preferably coated with a metal material to have a smooth metal surface as protecting means. The protecting means may be a metal tape or be specially prepared and assembled on the net 41.
Fifth Embodiment
This embodiment is identical to the fourth embodiment except that a structure for preventing damage of the net as well as the laundry is further provided.
Referring to
The protecting cover 60 is snap-fitted on the inner end 52 of the net 51. That is, the protecting cover 60 is fitted in the inner end 52 while being elastically deformed. Therefore, the protecting cover 60 is preferably formed of an elastic material. The protecting cover 60 may be coupled on thee inner end 52 by a screw or a hook member. In this case, the screw or the hook member may however deteriorates an appearance and cause the laundry from being damaged during the washing cycle while deteriorating the outer appearance. Therefore, it is preferable that the protecting cover 60 is coupled on the inner end 52 through a snap fitting.
In detail, the protecting cover 60 includes an upper fixing portion 61 for coupling on an upper end portion of the inner end 52, a coupling portion 62 for coupling on a lower end portion of the inner end 52, and an insertion end portion 63 gently curved to allow the coupling portion 62 to be easily inserted in the lower end portion 52. The protecting cover 60 is formed of the elastic material such as an elastic plastic, a stainless steel, and an elastic rubber.
When the protecting cover 60 is formed of the elastic plastic or the elastic rubber, it may be worn. In this case, the elastic cover is replaced with a new one. Therefore, it is most preferable that the stainless steel is used for the protecting cover.
In detail, the inner end 52 of the net 51 includes a first hook jaw 53 on which the fixing portion 61 is coupled, a second hook jaw 54 on which the coupling portion 62 is coupled, and a third hook jaw 55 formed adjacent to the first hook jaw 53 to prevent the protecting cover 60 from being separated.
The coupling process of the protecting cover 60 on the inner end 52 of the net 51 will be described hereinafter.
The fixing portion 61 is first coupled on the first hook jaw 53, and the coupling portion 62 is coupled on the second hook jaw 54 through the snap fitting. At this point, since the insertion end portion 63 is gently curved, the coupling portion 62 is elastically deformed and fitted on the second hook jaw 53. In addition, the third hook jaw 55 supports the fixing portion 61 not to be separated from the first hook portion 53.
Referring to
In the above-described structure, foreign substances may be accumulated between the protruded portions of the net 52, particularly, between the first and third hook jaws 53 and 55. It is troublesome for the user to remove the accumulated alien substances out of the net 51.
Sixth Embodiment
The sixth embodiment is identical to the fifth embodiment in many parts except that the structure of the inner end portion of the net. In other words, the construction of the inner end portion of the net is changed to prevent foreign substances from being accumulated.
Referring to
Describing the coupling operation of the protecting cover 60, the first hook jaw 73 is positioned such that a fixing portion is hooked on the first hook jaw 73 and then a coupling portion 62 is coupled to the second hook jaw 74 in a snap-fitting way.
By the above construction, it can be prevented that foreign substances are accumulated between the first hook jaw (see reference numeral 53 of
According to the above-described present invention, since the net is formed on the tub cover, the laundry cannot be projected above the tub cover, thereby preventing the water from splashing out during the water supplying and washing cycles. Therefore, any inadvertent accident that may be caused by the splashed water can be avoided.
In addition, even when the laundry is projected above the tub cover, the detecting member detects the fact to control the RPM of the driving motor, thereby preventing the splash of the water.
Furthermore, since the protecting cover prevents the net from wearing, the laundry contacting the net is not easily damaged. In addition, each corners of the protecting cover is gently curved to prevent the laundry from being damaged.
It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention. Thus, it is intended that the present invention covers the modifications and variations of this invention provided they come within the scope of the appended claims and their equivalents.
Claims
1. A washing machine comprising:
- an outer case;
- an outer tub disposed in the outer case to receive washing water;
- a rotational tub disposed in the outer tub and selectively rotatable;
- a pulsator rotating in the rotational tube to generate forced water current;
- a tub cover formed on an upper portion of the outer tub to guide the washing water to an inside of the rotational tub when the rotational tub and/or the pulsator rotate;
- a net formed inwardly extending from an inner end of the tub cover; and
- a motor for transmitting driving force to the rotational tub and/or the pulsator.
2. The washing machine according to claim 1, wherein the net is formed across a space defined by the inner circumference of the tub cover.
3. The washing machine according to claim 1, further comprising an opened space defined between the inner circumference of the tub cover and an outer side of the net.
4. The washing machine according to claim 1, wherein a water supplying hole is formed right above the net.
5. The washing machine according to claim 1, further comprising an electrode sensor formed on an inner end portion of the net, for detecting the laundry contacting the inner end portion of the net.
6. The washing machine according to claim 1, further comprising a protecting member for protecting an inner end of the net.
7. The washing machine according to claim 1, wherein each of meshes formed in the net is a rectangular shape.
8. The washing machine according to claim 1, further comprising a pair of electrode sensors that can be electrically connected to each other when the laundry contacts the electrode sensors, thereby detecting rise of the laundry.
9. The washing machine according to claim 1, further comprising a coating layer for protecting an inner surface of the net.
10. A washing machine comprising:
- a case;
- an outer tub disposed in the case to receive washing water;
- a rotational tub disposed in the outer tub and selectively rotatable;
- a pulsator rotating in the rotational tube to generate forced water current;
- a tub cover formed on an upper portion of the outer tub;
- a net formed inwardly extending from an inner circumference of the tub cover;
- an electrode sensor formed on an inner end portion of the net;
- a control part for receiving a signal from the electrode sensor when laundry contacts the electrode sensor and determining that the laundry rises; and
- a motor controlled by the control part to transmit driving force to the rotational tub and/or the pulsator.
11. The washing machine according to claim 10, wherein the control part determines the rise of the laundry only when receiving a detecting signal generated when the laundry contacts the electrode sensor.
12. The washing machine according to claim 10, wherein the electrode sensor comprises a pair of electrodes and detect current flow only when the laundry simultaneously contacts both the electrodes.
13. A washing machine comprising:
- an outer tub for receiving washing water;
- a rotational tube rotatably installed in the outer tub;
- a tub cover coupled on an upper portion of the outer tub;
- a net formed inwardly extending from an inner circumference of the tub cover to prevent laundry from rising above the tub cover by the washing water; and
- a protecting cover for protecting an inner surface of the net.
14. The washing machine according to claim 13, wherein the protecting cover is of an elastic material.
15. The washing machine according to claim 13, wherein the protecting cover is of an elastic material and is elastically coupled to the inner end of the net.
16. The washing machine according to claim 13, wherein the protecting cover is of a stainless steel.
17. The washing machine according to claim 13, wherein the protecting cover comprises:
- a fixing portion formed curved from an upper portion of the protecting cover to be inserted into an upper end portion of the inner end of the net;
- a coupling portion formed curved from the upper portion of the protecting cover and inserted into a lower end portion of the inner end of the net; and
- an insertion end portion formed gently curved from a lower end portion of the protecting cover to allow the coupling portion to be easily inserted in the inner end of the net.
18. The washing machine according to claim 13, wherein the tube cover guides the washing water rising along the inner circumference of the outer tub to the inside of the rotational tub.
19. The washing machine according to claim 13, wherein the protecting cover is snap-fitted to the net.
20. The washing machine according to claim 13, wherein the inner end of the net is provided with upper and lower hook jaws where the protecting cover is hooked.
21. The washing machine according to claim 13, wherein the inner end of the net is provided at one or more sides thereof with two adjacent hook jaws to support an end of the protecting cover inserted.
22. A washing machine comprising:
- an outer tub;
- a tub cover formed on an upper portion of the outer tub; and
- a net formed inwardly extending from an inner circumference of the tub cover and having a plurality of passing holes, for preventing laundry from rising while allowing washing water to pass through the passing holes.