Electrochemical cell cooling system
An electrochemical cell cooling system includes a closed loop for circulating coolant through an electrochemical cell. The loop includes a pump for pumping the coolant from a container through a filter and a heat exchanger. Pressure in the container and loop is selectively adjusted upwardly for a positive pressure condition or downwardly for a negative pressure condition using a pressure-adjusting flow line. The flow line includes a venturi in fluid communication with the container and a shut-off valve downstream of the venturi which is opened to induce depressurization of the loop or closed to cause pressurization. A variable-flow valve upstream of the venturi enables fine adjustment of the pressurization or depressurization. Alternatively, a flow-restricted bypass and a second variable-flow valve can be introduced to facilitate coolant temperature control.
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This application claims priority from U.S. Provisional Patent Application Ser. No. 60/516,285 filed Nov. 3, 2003.
FIELD OF THE INVENTIONThe present invention relates generally to an electrochemical cell system and, more particularly, to a cooling system for an electrochemical cell system.
BACKGROUND OF THE INVENTION A fuel cell is an electrochemical device that produces an electromotive force by bringing the fuel (typically hydrogen) and an oxidant (typically air) into contact with two suitable electrodes and an electrolyte. A fuel, such as hydrogen gas, for example, is introduced at a first electrode where it reacts electrochemically in the presence of the electrolyte to produce electrons and cations in the first electrode. The electrons are circulated from the first electrode to a second electrode through an electrical circuit connected between the electrodes. Cations pass through the electrolyte to the second electrode. Simultaneously, an oxidant, such as oxygen or air is introduced to the second electrode where the oxidant reacts electrochemically in the presence of the electrolyte and a catalyst, producing anions and consuming the electrons circulated through the electrical circuit. The cations are consumed at the second electrode. The anions formed at the second electrode or cathode react with the cations to form a reaction product. The first electrode or anode may alternatively be referred to as a fuel or oxidizing electrode, and the second electrode may alternatively be referred to as an oxidant or reducing electrode. The half-cell reactions at the first and second electrodes respectively are:
H2→2H++2e− (1)
½O2+2H++2e−→H2O (2)
The external electrical circuit withdraws electrical current and thus receives electrical power from the fuel cell. The overall fuel cell reaction produces electrical energy as shown by the sum of the separate half-cell reactions shown in equations 1 and 2. Water and heat are typical by-products of the reaction.
In practice, fuel cells are not operated as single units. Rather, fuel cells are connected in series, either stacked one on top of the other or placed side by side. The series of fuel cells, referred to as a fuel cell stack, is normally enclosed in a housing. The fuel and oxidant are directed through manifolds in the housing to the electrodes. The fuel cell is cooled by either the reactants or a cooling medium. The fuel cell stack also comprises current collectors, cell-to-cell seals and insulation while the required piping and instrumentation are provided external to the fuel cell stack.
As fuel cell reactions are exothermic, heat generated within the fuel cell stack has to be dissipated to ensure that the fuel cells operate within an optimal temperature range. One of the commonly used methods of cooling a fuel cell stack is providing coolant flow passages within the fuel cells stack having a coolant inlet and a coolant outlet, and running liquid coolant through the fuel cell stack. A coolant circulation loop is typically provided, which includes a circulation pump and a heat exchanger. The circulation pump supplies the coolant to the coolant inlet of the fuel cell stack and draws the coolant from the coolant outlet. The coolant absorbs heat generated in the fuel cell stack, as the coolant flows through the fuel cell stack. Outside the fuel cell stack, the coolant temperature is readjusted by a heat exchanger to within a predetermined temperature range. Depending on the system configuration and operation conditions, the coolant may be cooled or heated. Typical coolant includes deionized water, pure water, any non-conductive water, ethylene glycol, or a mixture thereof.
The coolant in the coolant circulation loop is usually pumped into the fuel cell stack. Hence, the fuel cell stack is usually referred to as operating under positive pressure of coolant. Alternatively, the circulation pump may be disposed downstream of the fuel cell stack and draws coolant therefrom. In this case, the fuel cell stack is referred to as operating under negative pressure of coolant. A fuel cell cooling system that can operate under both positive and negative pressure conditions was disclosed in U.S. patent application Ser. No. 10/184,104. However, the fuel cell cooling system uses two coolant circulation loops, two circulation pumps and various control valves. The system configuration is complex, which results in high parasitic load and low system efficiency.
There remains a need for a simplified cooling system that can provide an electrochemical cell with both positive and negative coolant pressure conditions in an efficient manner.
SUMMARY OF THE INVENTIONIt is therefore an object of the invention to provide a simplified cooling system that can provide an electrochemical cell with both positive and negative coolant pressure conditions in an efficient manner.
The invention therefore provides a system for cooling an electrochemical cell, the system including a coolant circulation loop for supplying a coolant to an electrochemical cell for absorbing heat from the cell. The coolant circulation loop has a coolant container; a pump for circulating the coolant through the coolant circulation loop; and a heat exchanging portion for cooling the coolant. The system also includes a pressure-adjusting flow line having a pressure-adjustment device in fluid communication with the coolant container for selectively increasing or decreasing fluid pressure in the container thereby selectively enabling either positive-pressure cooling or negative-pressure cooling of the electrochemical cell.
In one embodiment, the flow line includes a venturi in fluid communication with the container and a shut-off valve downstream of the venturi for selectively pressurizing or depressurizing the container and loop. When the shut-off valve is open, the fluid flows through an inlet and outlet of the venturi and exhausts to atmosphere, causing the venturi to induce a negative pressure condition in the container and loop. When the shut-off valve is closed, the fluid is forced to flow through a bottom port of the venturi into the container, thus causing a positive pressure condition in the loop. As a refinement, a variable-flow valve can be provided upstream of the venturi to regulate the fluid pressure in the flow line, thus enabling fine adjustment of the pressurization or depressurization of the container and loop. As a further refinement, a bypass with a flow constriction can be provided to facilitate coolant temperature control.
The invention further provides a method of cooling an electrochemical cell. The method includes the step of circulating a coolant through a loop having the electrochemical cell and a coolant container. The method also includes the step of flowing a fluid through a pressure-adjusting flow path in fluid communication with the container for selectively increasing or decreasing pressure in the container and thus in the loop.
In one embodiment, the step of flowing the fluid through the pressure-adjusting flow path includes the step of flowing the fluid through a venturi.
In another embodiment, the step of flowing the fluid through the pressure-adjusting flow path includes the step of selectively operating a shut-off valve downstream of the venturi, whereby the valve is operated between an open position permitting fluid to exhaust to atmosphere, thus inducing a depressurization of the coolant container, and a closed position, wherein fluid is forced to vent into the container, thus causing a pressurization of the coolant container.
In another embodiment, the step of flowing the fluid through the pressure-adjusting flow path further includes the step of variably adjusting a variable-flow valve disposed upstream of the venturi, thereby finely adjusting the pressurization or depressurization of the coolant container.
In yet another embodiment, the method also includes the step of partially bypassing the electrochemical cell whereby a portion of the coolant flows through a bypass while a remainder of the coolant flows through the electrochemical cell.
The present invention further provides a system for cooling an electrochemical cell that includes a coolant circulation loop for supplying a coolant to an electrochemical cell for absorbing heat from the cell. The coolant circulation loop has a coolant container; a pump for circulating the coolant through the coolant circulation loop; and a heat exchanger for cooling the coolant. The system further includes a pressure-adjusting flow line that has a venturi in fluid communication with the coolant container for selectively increasing or decreasing fluid pressure in the container; and a valve downstream of the venturi, the valve adapted to be opened to depressurize the coolant circulation loop or to be closed to pressurize the coolant circulation loop.
In one embodiment, the system further includes a pressure controller for controlling a variable valve located upstream of the venturi in response to a pressure feedback signal from a pressure transducer in the coolant circulation loop and a temperature controller for controlling a cooling rate of the heat exchanger in response to a temperature feedback signal from a temperature sensor in the coolant circulation loop.
The present invention thereby provides a system and method for simple and efficient cooling of an electrochemical cell under either positive or negative coolant pressure conditions. This invention therefore enables efficient and cost-effective cooling of electrochemical cells, such as those utilized in fuel cell stacks.
BRIEF DESCRIPTION OF THE DRAWINGSHaving thus generally described the nature of the invention, reference will now be made to the accompanying drawings, in which:
As shown in
As illustrated in
Optionally, as shown in
In order to adjust the pressure in the coolant container 140 and hence in the loop 100, a pressure-adjusting flow line 170 is provided. The pressure-adjusting flow line 170 includes a fluid supply source 180, a variable-flow valve 200, and a pressure-adjustment device 160, e.g. a venturi. As shown in
The pressure-adjusting flow line utilizes, preferably, an inert gas, such as nitrogen which can be exhausted to atmosphere without raising concerns about pollution. Thus, in one embodiment, the fluid supply source 180 is a nitrogen storage tank.
In operation, the fluid (e.g., the nitrogen gas) flows along a pressure-adjusting flow line 170 from the fluid supply source 180 (e.g., the nitrogen storage tank) through the variable-flow valve 200 to an inlet 161 of the venturi 160. Then the fluid (e.g., nitrogen) flows through the venturi 160 to the shut-off valve 300. In one embodiment, the shut-off valve is a solenoid valve. Thereafter, the fluid (nitrogen gas) is vented into the environment, i.e., it is exhausted to atmosphere. As is known in the art, as the nitrogen flows through the venturi 160, a negative pressure or vacuum is generated therein at the bottom port 163. Since the bottom port 163 is in fluid communication with the coolant container 140 via the pressure line 190, a negative pressure condition (i.e., a depressurization) is created in the coolant container 140. This in turn results in a negative pressure in the coolant circulation loop 100. Accordingly, the cooling system 10 provides the electrochemical cell 50 with a negative coolant pressure. During testing, Applicant has been able to obtain a pressure range of −3 psig to 60 psig. This range could be increased or decreased by modifying the fluid dynamic properties of the venturi.
The shut-off valve, e.g., the solenoid valve 300, must be in an open position to allow the nitrogen to flow through the venturi 160. In other words, the shut-off valve 300 must be open for the venturi 160 to induce depressurization of the container 140 and of the loop 100. When the solenoid valve 300 is closed, the nitrogen enters the venturi 160 via the inlet port 161 and is forced to flow out via the bottom port 163. The nitrogen is thus directed downwardly into the coolant container 140 via the pressure line 190. This results in increased pressure in the coolant container 140 and hence increased pressure in the coolant circulation loop 100. In this case, the cooling system 10 provides the electrochemical cell 50 with a positive pressure condition.
The pressure in the loop can thus be adjusted upwardly (positive pressure condition) or downwardly (negative pressure condition) by simply opening and closing the shut-off valve 300. By simply opening and closing the shut-off valve 300, the electrochemical cell 50 can operate under either positive or negative pressure condition.
The pressurization or depressurization of the container 140 and loop 100 can be finely adjusted by operating the variable-flow valve 200 located upstream of the venturi 160. This is useful where a precise positive or negative pressure condition is sought, e.g., for optimal system performance. Alternatively, the variable-flow valve 200 can be used to control the rate of pressurization or depressurization. In one embodiment, a microprocessor control system can receive signals from sensors or transducers and adjust the opening or closing of the variable-flow valve 200 according to a performance-optimizing algorithm. In other words, the variable-flow valve 200 can be used to variably regulate, or throttle, the fluid flow through the pressure-adjusting flow line 170 so that a desired flow pressure (or flow rate) is achieved in the flow line 170 which, in turn, finely adjusts the pressurization or depressurization of the loop.
For fine tuning of the positive pressure condition, the solenoid valve 300 is closed, thus diverting the flow of fluid (nitrogen) through the bottom port 163, through the pressure line 190 and into the container 140, thus pressurizing the container 140. The variable-flow valve 200 can be partially closed to diminish the fluid pressure in the flow line 170 and thus diminish the pressurization, or rate of pressurization, as the case may be, of the loop 100. Conversely, for fine tuning of the negative pressure condition, the solenoid valve 300 is opened, thus inducing a negative pressure condition in the container and loop due to the venturi effect. The degree or rate of depressurization can then be finely tuned by adjusting the variable-flow valve 200.
As shown in
As shown in
It can be understood by those skilled in the art that heat exchangers, heaters, flow meters, temperature sensors, pressure gauges, etc can be disposed at various locations in the coolant circulation loop 100. However, these are not essential to the present invention, and hence are not described herein in detail.
It is to be appreciated that the fluid used in the pressure-adjusting flow line 170 is not limited to nitrogen or inert gas. It can be any fluid that is compatible with the electrochemical cell environment. The pressure adjustment device is not limited to a venturi and can be any device that provides a similar function. The flow constriction means 210 in the bypass line 220 can be any suitable device, such as a valve. Alternatively, the bypass line 220 can simply have a smaller cross-sectional area than the line in the coolant circulation loop 100. This also achieves flow constriction in the bypass line 220. Other components in the present invention may also be replaced with other devices having similar function.
As shown in
As shown in
The pressure transducer 450 generates a pressure feedback signal which is sent to a PID (Proportional-Integral-Derivative) pressure controller 400. A Proportional-Integral-Derivative controller is a standard component in industrial control applications which reads a sensor, subtracts the measurement from a desired “setpoint” to determine an “error”, and then drives the output toward the setpoint. As PID controllers are very well known in the art, their operation will not be described herein.
In addition to receiving the pressure feedback signal from the pressure transducer 450, the PID pressure controller 400 also receives a pressure setpoint from a user or overall system control unit. The PID pressure controller 400 compares the pressure setpoint to the feedback signal from the pressure transducer 450 and then adjusts the first variable-flow valve 200 accordingly.
In addition to implementing control logic based on a generic PID transfer function, the PID pressure controller 400 can also include additional control logic designed to regulate the opening and closing of the shut-off valve 300. However, preferably, the shut-off valve 300 is controlled by an overall system controller (not shown) which switches the shut-off valve 300 between the open and closed positions, i.e. between negative and positive pressure modes. If the pressure setpoint is less than the pressure measured by the pressure transducer 450, then the overall system controller (or the PID pressure controller 400) generates a signal to open the shut-off valve 300. As explained above, opening the shut-off valve 300 depressurizes the coolant container 140, thus driving the pressure of the coolant in the first coolant circulation loop downwardly toward the pressure setpoint. If, on the other hand, the pressure setpoint is greater than the pressure measured by the pressure transducer 450, then the overall system controller (or the PID pressure controller 400) generates a signal to close the shut-off valve 300. Closing the shut-off valve 300 pressurizes the coolant container 140, thus driving the pressure of the coolant in the first coolant circulation loop upwardly toward the pressure setpoint.
Similarly, the thermocouple 650 generates a temperature feedback signal which is sent to a PID temperature controller 610. The PID temperature controller 610 also receives a temperature setpoint, which is a temperature value or setting input by a user or an overall system controller. The PID temperature controller 610 compares the temperature feedback signal from the thermocouple 650 to the temperature setpoint and then accordingly adjusts a third variable-flow valve 600. The third variable-flow valve 600 regulates the flow of coolant in a second coolant circulation loop 620. The second coolant circulation loop 620 circulates coolant through the heat exchanger 70 to absorb heat from the coolant circulating through the first coolant circulation loop 100. Heat transferred at the heat exchanger 70 from the first coolant circulation loop 100 to the second coolant circulation loop 620 is then dissipated to the environment using, for example, an evaporative condenser 630 with a fan 640. As will be appreciated by those of ordinary skill in the art, the coolant in the second coolant circulation loop 620 can be cooled by a variety of means that are known in the art of heat transfer. By regulating a flow rate of coolant in the second coolant circulation loop 620, the PID temperature controller 610 therefore controls a cooling rate of the heat exchanger 70 and thus adjusts the temperature of the coolant in the first coolant circulation loop 100.
Although PID controllers represent the best mode known to the Applicant of implementing control of the electrochemical cell cooling system, it should be understood that other controllers or other control logic can be substituted.
As alluded to in the foregoing paragraphs, the PID pressure controller 400 and the PID temperature controller 610 can be themselves controlled by a master controller and/or an overall system controller. The master controller and/or the overall system controller can thus provide pressure and temperature setpoints based on a power generation requirement for the electrochemical cell 50 or based on a variety of other factors, e.g. reactant consumption rates, ambient conditions, etc.
As would be appreciated by those of ordinary skill in the art, more than a single pump and/or heat exchanger can be provided in the embodiments described herein in order to optimize thermodynamic performance. The location of the pump(s) and heat exchanger(s) can also be varied without departing from the spirit and scope of the invention. Furthermore, various sensors and/or transducers can be provided for measuring parameters of the coolant, such as temperature and pressure (as shown in
Modifications and improvements to the above-described embodiments of the present invention may become apparent to those skilled in the art. The foregoing description is intended to be exemplary rather than limiting. The scope of the invention is therefore intended to be limited solely by the scope of the appended claims.
Claims
1. A system for cooling an electrochemical cell, the system comprising:
- a) a coolant circulation loop for supplying a coolant to an electrochemical cell for absorbing heat from the cell, the coolant circulation loop having: a coolant container; a pump for circulating the coolant through the coolant circulation loop; and a heat exchanging portion for cooling the coolant; and
- b) a pressure-adjusting flow line having a pressure-adjustment device in fluid communication with the coolant container for selectively increasing or decreasing fluid pressure in the container thereby selectively enabling either positive-pressure cooling or negative-pressure cooling of the electrochemical cell.
2. The system as claimed in claim 1 wherein the pressure adjustment device is a venturi.
3. The system as claimed in claim 2 wherein the pressure-adjusting flow line further comprises a valve disposed downstream of the venturi, the valve being operable between an open position, in which fluid exhausts to atmosphere through the venturi, thus inducing a depressurization in the coolant container, and a closed position, in which fluid is forced to vent through a bottom port of the venturi into the coolant container, thus causing a pressurization of the coolant container.
4. The system as claimed in claim 3 wherein the pressure-adjusting flow line further comprises a shut-off valve disposed downstream of the venturi and operable between an open position permitting fluid to exhaust to atmosphere, thus inducing a depressurization of the coolant container, and a closed position, wherein fluid is forced to vent into the container, thus causing a pressurization of the coolant container.
5. The system as claimed in claim 4 wherein the shut-off valve is a solenoid valve.
6. The system as claimed in claim 4 wherein the pressure-adjusting flow line further comprises a variable-flow valve disposed upstream of the venturi and operable to variably throttle the fluid flow passing through the flow line, thereby finely adjusting the pressurization or depressurization of the coolant container.
7. The system as claimed in claim 6 wherein the pressure-adjusting flow line further comprises a fluid supply exhausting to atmosphere through the variable valve, pressure-adjustment device and shut-off valve.
8. The system as claimed in claim 7 wherein the fluid flowing in the pressure-adjusting flow line is an inert gas.
9. The system as claimed in claim 8 wherein the inert gas is nitrogen.
10. The system as claimed in claim 1 wherein the heat exchanging portion is a heat exchanger.
11. The system as claimed in claim 9 wherein the coolant circulation loop further comprises a filter.
12. The system as claimed in claim 1 wherein the coolant circulation loop further comprises a bypass line that bypasses the electrochemical cell from a bypass point upstream of the electrochemical cell, thus dividing the coolant circulation loop into an inner bypass loop and an outer loop.
13. The system as claimed in claim 12 wherein the bypass line comprises a flow constriction.
14. The system as claimed in claim 13 wherein the outer loop comprises a second variable-flow valve disposed between the bypass point and the electrochemical cell.
15. A method of cooling an electrochemical cell, the method comprising the steps of:
- circulating a coolant through a loop that includes the electrochemical cell and a coolant container;
- flowing a fluid through a pressure-adjusting flow path in fluid communication with the container for selectively increasing or decreasing pressure in the container and thus in the loop.
16. The method as claimed in claim 15 wherein the step of flowing the fluid through the pressure-adjusting flow path comprises the step of flowing the fluid through a venturi.
17. The method as claimed in claim 16 further comprising the step of selectively operating a shut-off valve downstream of the venturi, whereby the valve is operated between an open position permitting fluid to exhaust to atmosphere, thus inducing a depressurization of the coolant container, and a closed position, wherein fluid is forced to vent into the container, thus causing a pressurization of the coolant container.
18. The method as claimed in claim 17 further comprising the step of variably adjusting a variable-flow valve disposed upstream of the venturi, thereby finely adjusting the pressurization or depressurization of the coolant container.
19. The method as claimed in claim 18 further comprising the step of partially bypassing the electrochemical cell whereby a portion of the coolant flows through a bypass while a remainder of the coolant flows through the electrochemical cell.
20. The method as claimed in claim 19 wherein the step of partially bypassing the electrochemical cell comprises the step of constricting coolant flow through the bypass.
21. The method as claimed in claim 20 wherein the step of partially bypassing the electrochemical cell further comprises the step of throttling coolant flow with a variable-flow valve disposed between a bypass point and the electrochemical cell.
22. The method as claimed in claim 21 further comprising the step of filtering the coolant.
23. A system for cooling an electrochemical cell, the system comprising:
- a) a coolant circulation loop for supplying a coolant to an electrochemical cell for absorbing heat from the cell, the coolant circulation loop having: a coolant container; a pump for circulating the coolant through the coolant circulation loop; and a heat exchanger for cooling the coolant; and
- b) a pressure-adjusting flow line having: a venturi in fluid communication with the coolant container for selectively increasing or decreasing fluid pressure in the container; and a valve downstream of the venturi, the valve adapted to be opened to depressurize the coolant circulation loop or to be closed to pressurize the coolant circulation loop.
24. The system as claimed in claim 23 wherein the pressure-adjusting flow line further comprises a variable valve disposed upstream of the venturi to vary a flow rate of fluid through the venturi.
25. The system as claimed in claim 24 further comprising a pressure controller for controlling the variable valve in response to a pressure feedback signal from a pressure transducer in the coolant circulation loop.
26. The system as claimed in claim 24 further comprising a temperature controller for controlling a cooling rate of the heat exchanger in response to a temperature feedback signal from a temperature sensor in the coolant circulation loop.
27. The system as claimed in claim 25 further comprising a temperature controller for controlling a cooling rate of the heat exchanger in response to a temperature feedback signal from a temperature sensor in the coolant circulation loop.
28. The system as claimed in claim 27 wherein the pressure controller and temperature controller are both PID controllers adapted to receive pressure and temperature setpoints, respectively, for comparison with the pressure and temperature feedback signals, respectively.
Type: Application
Filed: Nov 1, 2004
Publication Date: Jun 9, 2005
Applicant: GREENLIGHT POWER TECHNOLOGIES, INC. (Mississauga)
Inventors: Gordon Lamont (New Westminster), Benjamin Martin (North Vancouver), Jacek Piotrowski (North Saanich)
Application Number: 10/977,017