Cloth cutting devices for use with sewing machines
A cloth-cutting device is attached to a sewing machine for cutting a cloth along a feeding direction of the cloth during a sewing operation. The cloth-cutting device includes a mount member mounted to the sewing machine on the side of the sewing head, an extendable member linearly vertically extendable from the mount member, and a cutter disposed at a lower end of the extendable member. The cutter is movable between a storage position on the side of a sewing head of the sewing machine and an operational position on the side of a table of the sewing machine as the extendable member moves between an upper position and a lower position.
This application claims priority to Japanese patent application serial number 2003-357837, the contents of which are incorporated herein by reference.
BACKGROUND OF THE INVENTION1. Field of the Invention
The present invention relates to cutting devices for cutting a cloth along a feeding direction of the cloth during a sewing operation.
2. Description of the Related Art
In order to cut cloths during a sewing operation, various types of cutting devices have been proposed for attaching to sewing machines. For example, Japanese Laid-Open Patent Publication No. 2002-18170 teaches a cutting device that has a swing member pivotally mounted on a machine head of a sewing machine. A cutter is mounted on one end of the swing member, so that the cutter can move between a storage position within the sewing head and an operational position adjacent to a table of the sewing machine on which the cloth to be sewn is placed.
However, because the swing member pivots relative to the sewing head, a large space is required in order to permit the swinging movement of the cutter between the storage position and the operational position.
SUMMARY OF THE INVENTIONIt is accordingly an object of the present invention to teach improved cloth-cutting devices that require a small space for the movement of a cutter between a storage position and an operational position.
According to one aspect of the present teachings, cloth-cutting devices are taught that are attached to a sewing machine for cutting a cloth along a feeding direction of the cloth during a sewing operation. The cloth-cutting device includes a mount member mounted to the sewing machine on the side of the sewing head, an extendable member linearly vertically extendable from the mount member, and a cutter disposed at a lower end of the extendable member. The cutter is movable between a storage position on the side of a sewing head of the sewing machine and an operational position on the side of a table of the sewing machine as the extendable member moves between an upper position and a lower position.
Because the cuter moves linearly vertically together with the extendable member, the moving paths of the cutter and the extendable member are positioned on a vertical linear line. Therefore, a space required for the movement of the cutter and the extendable member is minimized. As a result, the cutting device can be easily mounted to the sewing machine.
In another aspect of the present teachings, the cloth cutting devices further include a lock device for locking the extendable member in the upper position and the lower position, a lock releasing device for releasing the lock device, and two grip portions disposed on the lower and front side of the extendable member. The lock device is released by the lock releasing member when the operator grasps the grip portions. The operator vertically moves the extendable member with the grip portions grasped by the operator. The lock device is operable to lock the extendable member when the operator releases the grip portions while the extendable member is located at the upper position and the lower position.
Because the two grip portions for releasing and locking the extendable member are disposed on the lower and front side of the extendable member, the operator can easily grasp the grip portions to operate the lock device. In addition, grasping the grip portions allows the operator to easily cause the vertical movements of the extendable member. After grasping the grip portions and vertically moving the extendable member away from the upper position and the lower position, the grip portions may be released. The extendable member may continue to be moved to the upper position and the lower position where the lock may be automatically reapplied.
In another aspect of the present teachings, the extendable member includes a fixed member and a movable member. The fixed member has a positioning portion disposed at a lower portion of the fixed member. The positioning member is positioned relative to the table of the sewing machine when the extendable member is located in the lower position.
Therefore, the positioning member can be easily positioned relative to the table when the extendable member has been extended or withdrawn downward to the lower position. Because the extending direction of the extendable member and the direction for locating the positioning member relative to the table are the same as one another, the positioning member may have a relatively simple construction.
In another aspect of the present teachings, the cutting devices further include a driven device that is driven by the needle bar. The movable member has a connecting portion that is connected to the driven device when the extendable member is positioned in the lower position. The connecting portion is disposed at an upper portion of the movable member.
Therefore, when the extendable member is positioned in the lower position to configure the cutter in an operational position, the movable member reciprocates to cut the cloth by the cutter as the needle bar reciprocates.
In another aspect of the present teachings, the cutter includes a fixed knife mounted to the lower end of the fixed member and a movable knife mounted to the lower end of the movable member.
In another aspect of the present teachings, the lock releasing device for releasing the lock device also serves to connect and disconnect between the connecting portion of the movable member and the driven device.
Because the same device can be used as the lock releasing device and as the device for connect and disconnect the movable member and the driven device, the number of parts of the cutting device can be reduced or minimized and the cutting device may have a simple construction.
In another aspect of the present teachings, the lock releasing device includes a lock operation member pivotally mounted to the fixed member about a pivotal axis. The lock operation member has a first grip portion disposed on the lower side of the pivotal axis of the lock operation member. The fixed member has a second grip portion. The lock operation member is pivoted about the pivotal axis to release the lock device when an operator grasps the first grip portion and the second grip portion. In this way, the lock operation member serves as the lock release device.
In another aspect of the present teachings, the lock operation member further includes a contact portion in a position on the upper side of the pivotal axis in order to contact with the movable member. The contact portion urges the movable member to pivot so as to disconnect between the connecting portion and the driven device when the lock operation member is pivoted to release the lock device. In this way, the operation member also serves as the device for connecting and disconnecting between the connecting portion and the driven device.
BRIEF DESCRIPTION OF THE DRAWINGS
Each of the additional features and teachings disclosed above and below may be utilized separately or in conjunction with other features and teachings to provide improved cloth cutting devices. Representative examples of the present invention, which examples utilize many of these additional features and teachings both separately and in conjunction with one another, will now be described in detail with reference to the attached drawings. This detailed description is merely intended to teach a person of skill in the art further details for practicing preferred aspects of the present teachings and is not intended to limit the scope of the invention. Only the claims define the scope of the claimed invention. Therefore, combinations of features and steps disclosed in the following detailed description may not be necessary to practice the invention in the broadest sense, and are instead taught merely to particularly describe representative examples of the invention. Moreover, various features of the representative examples and the dependent claims may be combined in ways that are not specifically enumerated in order to provide additional useful embodiments of the present teachings.
FIRST REPRESENATIVE EMBODIMENT A first representative embodiment will now be described with reference to FIGS. 1 to 8. Referring to
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The upper connecting member 20 has an elongated plate-like configuration and is movable in the vertical direction under the guide of the guide portion 2e. A first connecting pin 20a is secured to one side of the upper portion of the upper connecting member 20 and extends into the slot 21c of the link member 21. In this way, the upper connecting member 20 is connected to the needle bar 14 via the link member 21 and 22, so that the upper connecting member 20 reciprocates vertically as the needle bar 14 reciprocates. As shown in
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Further, in the storage position of the extendable member 30, as shown in
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The operation for moving the extendable member 30 from the storage position to the operational position will now be described. First, the operator grasps the grip portions 3d and 5g (see
In order to move the extendable member 30 from the operational position to the storage position, the operation may grasp the grip portions 3d and 5g (see
According to the representative embodiment, the cutter 6 moves linearly upward and downward together with the extendable member 30 relative to the mount member 2 as shown in
In addition, according to the representative embodiment, the lock operation member 5 also serves as a lock releasing device, and the positioning member 7 and the engaging pin 5e constitute a lock device. Consequently, the lock releasing device (5) is configured to release the lock device (7, 5e) via the grip portions 3d and 5g. Because the grip portions 3d and 5g are disposed on the lower front side of the extendable member 30, the operator of the sewing machine can readily grasp the grip portions 3d and 5g to operate the lock device. In addition, while the grip portions 3d and 5g are grasped, the operator can easily move the extendable member 30 in the upward and downward directions.
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Therefore, the positioning member 60a can be easily positioned relative to the table 12 as the fixed member 3 moves in the downward direction, i.e., withdrawing direction from sewing head 11. In contrast, the cloth-cutting device of Japanese Laid-Open Patent Publication No. 2002-18170 has a positioning means disposed at a lower end of a swing member that pivots relative to the sewing machine. In addition, the positioning means is extended from the lower end of the swing member after the swing member has been swung or pivoted to an operational position. Thus, the moving direction of the swing member and the moving direction of the positioning means are different from one another. According to the representative embodiment, the moving direction of the positioning member 60a for positioning relative to the sewing machine is the same as the extending direction of the extendable member 30. Therefore, the positioning member 60a may have a simple construction. In other words, the positioning member 60a is not necessary to extend and retract relative to the extendable member.
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Thus, the lock operation member 5 can pivot relative to the fixed member 3 in order to release the lock device (7, 5e) and to disengage or disconnect the connecting portion 4d from the driven device (20).
SECOND REPRESENTATIVE EMBODIMENTA second representative embodiment will now be described with reference to FIGS. 9 to 12. The second representative embodiment is a modification of the first representative embodiment. Therefore, in FIGS. 9 to 12, like members are given the same reference numerals as in the first representative embodiment and the explanation of these members may not be repeated.
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A cutout portion 103a is formed in the upper portion of the fixed member 103. A fixed knife 160 is mounted to the lower end of the fixed member 103. The fixed knife 160 includes a mount portion 160c, a positioning portion 160a, a knife edge 160d, and a grip portion 103d. The grip portion 103d extends on the front side of the fixed member 103 and a grip member 103e, preferably made of resin, is fitted on the grip portion 103d.
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With the second representative embodiment, substantially the same operation and advantages can be attained as the first representative embodiment.
Claims
1. A cloth-cutting device attached to a sewing machine, which has a sewing head, a needle bar, and a table positioned below the sewing head, for cutting a cloth along a feeding direction of the cloth during a sewing operation, comprising:
- a mount member mounted to the sewing machine on the side of the sewing head; and
- an extendable member linearly vertically extendable from the mount member;
- a cutter disposed at a lower end of the extendable member;
- wherein the cutter is movable between a storage position on the side of the sewing head of the sewing machine and an operational position on the side of the table of the sewing machine as the extendable member moves between an upper position and a lower position.
2. The cloth-cutting device as in claim 1, further comprising:
- a lock device arranged and constructed to lock the extendable member in the upper position and the lower position; and
- a lock releasing device arranged and constructed to release the lock device; and
- two grip portions disposed on the lower front side of the extendable member;
- wherein the lock device is released by the lock releasing member when the grip portions are grasped by an operator, and
- wherein the extendable member is vertically moved by the operator while the grip portions are grasped by the operator; and
- wherein the lock device is operable to lock the extendable member when the operator releases the grip portions and the extendable member is positioned at one of the upper position and the lower position.
3. The cloth-cutting device as in claim 1,
- wherein the extendable member comprises a fixed member and a movable member; and
- wherein the fixed member has a positioning portion disposed at a lower portion of the fixed member; and
- wherein the positioning member is positioned relative to the table of the sewing machine when the extendable member is positioned at the lower position.
4. The cloth-cutting device as in claim 3, further comprising a driven device arranged and constructed to be driven by the needle bar, and
- wherein the movable member has a connecting portion arranged and constructed to be connected to the driven device when the extendable member is positioned at the lower position, and
- wherein the connecting portion is disposed at an upper portion of the movable member.
5. The cloth-cutting device as in claim 4, wherein the cutter comprises a fixed knife mounted to the lower end of the fixed member and a movable knife mounted to the lower end of the movable member.
6. The cloth-cutting device as in claim 4, further comprising:
- a lock device arranged and constructed to lock the extendable member at the upper position and the lower position; and
- a lock releasing device arranged and constructed to release the lock device and to connect and disconnect the connecting portion of the movable member and the driven device.
7. The cloth-cutting device as in claim 6,
- wherein the lock releasing device comprises a lock operation member pivotally mounted to the fixed member about a pivotal axis; and
- wherein the lock operation member has a first grip portion disposed on the lower side of the pivotal axis of the lock operation member; and
- wherein the fixed member has a second grip portion; and
- wherein the lock operation member is pivoted about the pivotal axis to release the lock device when the first grip portion and the second grip are grasped by an operator.
8. The cloth-cutting device as in claim 7,
- wherein the lock operation member further includes a contact portion in a position on the upper side of the pivotal axis; and
- wherein the contact portion is arranged and constructed to contact with the movable member; and
- wherein the contact portion urges the movable member to pivot so as to disconnect the connecting portion from the driven device when the lock operation member is pivoted to release the lock device.
Type: Application
Filed: Oct 14, 2004
Publication Date: Jun 9, 2005
Inventor: Mikio Mori (Gifu-ken)
Application Number: 10/963,777