Sheet conveying apparatus, sheet treating apparatus and image forming apparatus
A sheet conveying apparatus provided with a pair of discharging rollers having a first roller and a second roller disposed in opposed relationship with the first roller, a roller supporting member which rotatably supports the first roller, and is movable between a first position in which the first roller can cooperate with the second roller to discharge a sheet and a second position in which the first roller is spaced apart from the second roller, a driving member which pivotally moves the roller supporting member, a drive transmitting portion which transmits drive to the driving member, and a single drive source which transmits the drive to the drive transmitting portion. The roller supporting member is provided with a cut-away tooth gear portion and a cam stopper portion, and the driving member has a cut-away tooth gear and a cam corresponding to the cut-away tooth gear portion and the cam stopper portion, respectively, of the roller supporting member, and by these, the movement of the roller supporting member from the first position to the second position and the movement of the roller supporting member from the second position to the first position are effected.
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1. Field of the Invention
The invention relates to a sheet conveying apparatus, a sheet treating apparatus and an image forming apparatus provided with the same, and particularly to a sheet treating apparatus which realizes sheet treatment of large capacity with a saved space and at a low cost and by saved electric power, and an image forming apparatus provided with the same.
2. Description of Related Art
Heretofore, some of image forming apparatuses such as copying machines, printers and facsimile apparatuses have been provided with sheet treating apparatuses adapted to successively introduce sheets having images formed thereon into the apparatus, and subject these sheets to a binding process, in order to mitigate the time and labor required to bind sheets such as sheets for copying machines on which images have been formed.
As such sheet treating apparatuses, there are known ones of a type which are provided near the sheet discharging port of an image forming apparatus main body, align the sheets printed on the image forming apparatus main body side, and then successively supplied from the discharging port, and thereafter subject those sheets to a binding process and discharge them.
Among such conventional sheet treating apparatuses, there are known ones in which conveying rollers become spaced apart from each other during the binding process to thereby form on a conveying path an intermediate stacking portion for carrying out sheet treatment, alignment is effected and the binding process is carried out, and the conveying rollers again nip the bundle of sheets therebetween and convey the sheets.
In the apparatus wherein as described above, the rollers are spaced apart from each other for the alignment, an actuator for performing the roller spacing operation becomes necessary discretely from an actuator used for the aligning operation, whereby the apparatus has become bulky and costly.
Also, in view of the problem as noted above, there has been developed an apparatus in which the drive of a motor rotatable in forward and reverse directions is selectively transmitted to aligning means and spacing means by a drive transmitting portion, and the aligning operation of the aligning means, the spacing operation of the pair of rollers and the drive control of the pair of rollers are selectively performed to thereby achieve space saving, lower costs and electric power saving.
However, what is used in the conventional apparatus is of a construction in which a roller holding member is raised by the use of a cam alone to thereby space the pair of rollers apart from each other (cf. Japanese Patent Application Laid-open No. H11-130326) and to obtain a large space for stacking a large volume of paper, it is necessary to give a great difference between the maximum radius and minimum radius of the cam, and as a result, a large cam must be used, and this has led to the problem that the apparatus becomes bulky. Also, torque must be set in accordance with the maximum radius portion of the cam, and great torque becomes necessary for spacing the pair of rollers apart from each other, whereby a large motor becomes necessary, and this has also led to the problem that the apparatus becomes bulky and costly.
SUMMARY OF THE INVENTIONSo, the present invention has been made in view of such a situation, and has as its object to provide a sheet conveying apparatus and a sheet treating apparatus which realize the treatment of a large volume of paper with a saved space and at a low cost and by saved electric power, and an image forming apparatus provided with the same.
The present invention is provided with a pair of conveying rollers having a first roller and a second roller disposed in opposed relationship with the first roller, a roller supporting member which rotatably supports the first roller, and is movable between a first position in which the first roller can cooperate with the second roller to convey a sheet and a second position in which the first roller is spaced apart from the second roller, a driving member which pivotally moves the roller supporting member, a drive transmitting portion which transmits drive to the driving member, and a drive source which transmits the drive to the drive transmitting portion, and is characterized in that the roller supporting member has a gear portion, and the driving member has a gear meshing with the gear portion of the roller supporting member, and effects the movement of the roller supporting member from the first position to the second position by the meshing engagement between the gear portion and the gear.
Also, the present invention is characterized in that the roller supporting member is provided with a cam stopper portion, and the driving member has a cam corresponding to the cam stopper portion of the roller supporting member, effects the holding of the roller supporting member in the first position by the engagement between the cam and the cam stopper portion, and effects the movement of the roller supporting member from the second position to the first position by the release of the engagement between the cam and the cam stopper portion.
Also, the present invention is characterized in that the movement of the roller supporting member from the first position to the second position and the movement thereof from the second position to the first position are effected by the driving of the drive source transmitted from the drive transmitting portion to the driving member in only one direction.
According to the present invention, there can be provided a sheet conveying apparatus and a sheet treating apparatus which can achieve space saving and low costs and electric power saving, and an image forming apparatus provided with the same. Particularly, the construction of the driving system of the sheet treating apparatus which can form an intermediate stacking portion capable of stapling a large volume of paper can be inexpensively realized by a compact and simple construction. Also, torque used becomes smaller than in the conventional construction comprising only a cam, and electric power saving is realized and therefore, the electric power supply capacity of the apparatus can also be made small. Thus, the post-treatment of a large volume of paper in the sheet conveying apparatus, the sheet treating apparatus and a laser beam printer (image forming apparatus) provided with the same can be realized a construction of saved space, low cost and saved electric power.
BRIEF DESCRIPTION OF THE DRAWINGS
Some embodiments of the present invention will hereinafter be described in detail with reference to the drawings.
First Embodiment
In
Also, a sheet treating apparatus 300 is adapted to stack on a stacking portion 301 the sheets discharged out of the printer main body 100, and thereafter effect the alignment of the sheets by aligning means 302, bundle the sheets in each predetermined job and staple the sheets at one or more portions thereof and discharge and stack them on a second stacking portion 303, or simple discharge and stack the sheets on a second stacking portion 303 in a face-down or face-up posture.
Description will now be made of the construction of the sheet treating apparatus 300 and the movement of each portion when the sheet S conveyed from the printer main body 100 travels toward the sheet treating apparatus 300.
In
A pair of discharging rollers 330 constituted by the discharging upper roller 330a and the discharging lower roller 330b, as shown in
Further, in the present embodiment, the pair of discharging rollers 330, as shown in
The discharging upper roller 330a and the discharging lower roller 330b overlap each other as described above, whereby when the sheet (bundle) is discharged by the pair of discharging rollers 330, the sheet (bundle) becomes wavy and the rigidity of the sheet (bundle) becomes strong. As a result, the sheet (bundle) comes to be discharged straight without being downwardly flexed even after it has passed the pair of discharging rollers 330. Further, this rigidity becomes stronger as the amount of overlap of the discharging upper roller 330a and the discharging lower roller 330b becomes greater, and as the rigidity thus becomes stronger, the distance by which the sheet (bundle) is discharged straight becomes longer.
As shown in
The sheet (bundle) is thus given rigidity to thereby lengthen the distance by which the sheet (bundle) is discharged straight, and raise the opposite end portions of the sheet (bundle), whereby even when the amount of curl and the discharging direction of the sheet discharged from the printer main body 100 differ greatly due to the difference in the kind of paper or a fixing mode or a printer mode, and irrespective of whether the stapling process has been carried out or not, the leading edge of a sheet (bundle), when it is discharged, can be prevented from contacting with an already discharged sheet (bundle), and the stackability of the sheet (bundle) can be improved.
On the other hand, slide guides 302a and 302b which will be described later are driven by a jogger motor M, which in the present embodiment is a stepping motor. Also, the paddle 321 as aligning means is formed of a flexible material such as rubber, and a plurality of such paddles are fixed to a paddle shaft 350 in a direction orthogonal to a sheet conveying direction. When the sheet is discharged from the printer main body 100, the paddles are rotated counter-clockwisely by the driving of the paddle shaft 350, whereby the sheet S is moved in a direction opposite to the sheet conveying direction which is an aligning direction, and contacts with the reference wall 322 and is aligned.
Also, as shown in
Now, in the present embodiment, this sheet treating apparatus 300 is designed to be capable of stacking, aligning and stapling the sheets on a first stacking portion 301, discharging and stacking the sheets onto a second stacking portion 303, and discharging and stacking the sheets onto the second stacking portion 303 simply in a face-down or face-up posture.
Description will now be made of the simple stacking operation of discharging and stacking the sheets onto the second stacking portion 303 in the face-down posture. In this case, as shown in
Accordingly, the sheet S conveyed by a pair of inlet rollers 362 passes the front of the stapler H, and then is conveyed by the pair of discharging rollers 330 constituted by the discharging upper roller 330a and the discharging lower roller 330b, and falls toward a second sheet discharging portion 303, as indicated by the arrow in
Description will now be made of the operations of stacking, aligning and stapling the sheets on the first stacking portion 301, and discharging and stacking the sheets onto the second stacking portion 303. In this case, the slide guides 302a and 302b, as shown in
Also, at this time, the interval between the end surfaces of the bottom surfaces of the two slide guides 302a and 302b is smaller than the width of the sheet S. Design is made such that the two slide guides 302a and 302b are at such positions, whereby they can constitute the first stacking portion 301 for supporting the sheet S coming in, together with a sheet guide portion between the reference wall 322 and the pair of discharging rollers 330. Accordingly, the sheet conveyed by the pair of inlet rollers 362 passes the front of the stapler H, and then is conveyed by the pair of discharging rollers 330, and is further conveyed onto the guide surface of the first sheet stacking portion 301 constituted by the slide guides 302a and 302b.
On the other hand, immediately after as shown in
Also, at the same time, the drive connected to the pair of discharging rollers 330 is cut off to thereby stop the rotation of the discharging upper roller 330a and the discharging lower roller 330b. When the trailing edge of the sheet S completely passes between the pair of inlet rollers 362, the paddles 321 make one bull rotation counter-clockwisely about the paddle shaft 350 while contacting with the upper surface of the sheet S. Thereby the sheet S is rammed against the reference wall 322, thus completing the aligning operation in the conveying direction.
Next, only the left slide guide 302b operates, and the width wise aligning operation of the sheet S stacked on the first sheet stacking portion 301. Specifically, the slide guide 302b is driven by the jogger motor M and is moved to the right side in
The right side edge of the sheet S then strikes against the slide guide 302a, whereby the widthwise alignment of the sheet is effected. Setting is done so that the sheet S may be moved to a stapling position set in the position wherein the sheet contacts with the slide guide 302a and has been aligned. After the aligning operation, the slide guide 302b is moved in a direction to widen more than the width of the sheet S so as to be capable of coping with the conveyance of the next sheet again at the waiting position.
In order to keep the thus aligned state, near the right end portion of the sheet in its aligned state, there is provided stamp means 380 as holding means of which the lever 380b provided with a frictional member 380a as shown in
This stamp means 380 is provided with a lever 380b pivotally movable in a vertical direction. After the aligning operation has been completed and before the sheet coming in next contacts with the aligned sheet, the lever 380b upwardly pivotally moved as shown in
After the alignment of the first sheet has been completed in this manner, the second sheet is conveyed, but during the conveyance of the second and succeeding sheets, the pair of discharging rollers 330 are spaced apart from each other and therefore, after the trailing edge of the sheet S has completely passed through the pair of inlet rollers 362 and before the aligning operation is started, the stamp means is upwardly moved, thus terminating the holding operation. The aligning operation thereafter is entirely similar to that of the first sheet and therefore need not be described.
Such an operation is then repetitively performed and the operation of aligning the last (nth) sheet (Sn) in one job is performed, and the left side edge portion of the sheet is rammed against the slide guide 302b, and in the state of
On the other hand, when the stapling operation is terminated in this manner, the discharging roller supporting member 331 is counter-clockwisely rotated as shown in
Simultaneously with this operation, the jogger motor M is rotatively driven, whereby the slide guides 302a and 302b are moved from the state shown in
Reference is not had to FIGS. 7 to 12A and 12B to describe a construction for rotating the paddle shaft 350 and a construction for upwardly retracting the discharging roller 330a supported by the discharging roller supporting member 331.
Also, the present driving train includes the paddles 321 and a roller spacing drive system, besides a conveying drive system for driving the discharging upper roller 330a and the discharging lower roller 330b. The conveying drive system is for receiving rotation from a motor gear 501 fixed to the shaft of the driving motor M1, and driving two pairs of rollers, i.e., the pair of discharging rollers 330 and the pair of inlet rollers 362 mounted on a gear 513 to thereby convey the sheet.
Also, the paddle 321 and the roller spacing drive system are rotated by a driving force form a motor gear 401 driven by a driving motor M2 which is a single forwardly and reversely rotatable drive source. A rocking holder 450 which is a rocking member which rotatably supports a changeover gear 403 for selectively transmitting the driving of the driving motor M2 to the paddles 321 or the discharging roller supporting member 331 and a step gear 402 meshing with the motor gear 401, and rocks with the center of rocking movement 450a as a fulcrum is rocked. Thereby, the changeover gear 403 is selectively connected to a spacing gear 404 having a cut-away tooth gear 404a (which will be described later) and a cam gear 404b (which will be described later) for spacing the pair of-discharging rollers 330 apart from each other by the driving of the driving motor M2, or a paddle idler gear 406 for transmitting the drive of the driving motor M2 to the paddle 321.
A predetermined frictional force acts between the step gear 402 and the rocking holder 450 so that when the step gear 402 is rotated with the rotation of the motor gear 401, the rocking holder 450 may be rocked by the rotation of this step gear 402. In the present embodiments, design is made such that when the rocking holder 450 is counter-clockwisely rocked, the changeover gear 403 is connected to the spacing gear 404, and when the rocking holder 450 is clockwisely rocked, the changeover gear 403 is connected to the paddle idler gear 406, so as to transmit the drive.
Also, in
A drive transmitting portion 500 is constituted by the changeover gear 403, the spacing gear 404, the paddle idler gear 406 and the releasing lever portion 331a provided on the discharging roller supporting member 331.
The operation of upwardly retracting the discharging upper roller 330a in the drive transmitting portion 500 of such a construction will now be described with reference to
Subsequently, the details of the spacing operation by the spacing gear will be described with reference to
Also, in the present embodiment, the cut-away tooth gear portion 331b of the discharging roller supporting member and the cut-away tooth gear 404a of the spacing gear are such that as shown in
The spacing operation will now be described with reference to
In the present embodiment, when the cut-away tooth gear 404a has been rotated by 131 degrees, the driving of the driving motor M2 is stopped, and the discharging roller supporting member 331 is held by the cam gear 404b and the pair of discharging rollers 330 becomes paced apart from each other. Along therewith, as shown in
On the other hand, thereafter the aligning operation is terminated and further, the driving motor M2 is clockwisely rotated, whereupon as shown in
Also, the spacing gear 404 is counter-clockwisely rotated, whereby the drive releasing plate 550 is returned to a home position shown in
The rotating operation of the paddles 321 in the drive transmitting portion 500 of such a construction will now be described with reference to
When the motor gear 401 is counter-clockwisely rotated, the step gear 402 is rotated while clockwisely rocking the rocking holder 450, whereby as shown in
The paddle idler gear 406 is in meshing engagement with the paddle gear 407 fixed to the paddle shaft 350, whereby the paddle shaft 350 is counter-clockwisely rotated and as a result, the paddle 321 is counter-clockwisely rotated. When the paddles 321 are thus counter-clockwisely rotated, the sheet is moved to the side opposite to the sheet conveying direction and contacts with the reference wall 322, and is aligned.
As described above, the drive of the forwardly and reversely rotatable single driving motor M2 is selectively transmitted to the paddle 321 and the discharging roller supporting member 331 by the drive transmitting portion 500 so that the aligning operation by the paddle 321, the spacing operation of the pair of discharging rollers 330 and the drive control of the pair of discharging rollers 330 may be selected performed, and the spacing construction is effected by the use of the cut-away tooth gear and the cam gear in combination, whereby the construction of the driving system of a sheet treating apparatus which can form an intermediate stacking portion capable of stapling a large volume of paper can be inexpensively realized by a compact and simple construction. Also, the torque used becomes smaller than in the conventional construction using only a cam, and electric power saving is realized and therefore, the power supply capacity of the apparatus can also be made small. Thereby, the post-treatment of a large volume of paper in the sheet treating apparatus 300 and the laser beam printer (image forming apparatus) 100 provided with the same can be realized by a construction of saved space, low cost and saved electric power.
Second Embodiment
Also, the spacing gear 404 has incorporated therein a one-away clutch 602 for transmitting only counter-clockwise drive, and the paddle idler gear 406 has incorporated therein a one-way clutch 603 for transmitting only clockwise drive. Thus, the drive transmitting portion 600 effects the spacing and nearing of the pair of discharging rollers 330 when the motor is counter-clockwisely rotated, and effects the driving of the paddle 321 when the motor is clockwisely rotated.
By adopting the above-described construction, in the present embodiment, not only an effect similar to that of the first embodiment is obtained, but also it becomes possible to effect the selection of the spacing of the motor driving and the driving of the paddles without using a rocking gear and therefore, the rocking space can be omitted and the apparatus can be further downsized. Also, the rocking time by the rocking gear is unnecessary and by only the changeover of the rotating direction of the motor, the spacing and the driving of the paddles can be changed over and therefore, it also becomes possible to cope with still a higher speed.
Third Embodiment
On the other hand,
When the paddle shaft 350 is rotated counter-clockwisely as viewed in
In the present embodiment, the positions of the stamp cam 703 and the paddle 321 are set to such a positional relation that the paddles 321 contact with the sheet S when the stamp member 700 is releasing its pressing operation. Thereby, the sheet holding operation by the stamp member 700 can be performed by the driving motor M2 for performing the sheet aligning operation, etc. by the paddles 321, even if a discrete actuator such as a solenoid is not provided, and downsizing and electric power saving can be realized more inexpensively.
By adopting the construction as described above, according to the first embodiment, the construction of the driving system of the sheet treating apparatus which enables the intermediate stacking portion capable of stapling a large volume of paper to be retractable can be inexpensively realized by a compact and simple construction. Also, the spacing drive using the cut-away tooth gear becomes smaller in the torque used than the conventional construction using only a cam, and can realize electric power saving and can therefore also make the power supply capacity of the apparatus small. Also, without the gear diameter being made large, a large space for spacing can be secured. Thereby, the post treatment of a large volume of paper in the sheet treating apparatus 300 and the laser beam printer (image forming apparatus) 100 provided with the same can be realized by a construction of saved space, low cost and saved electric power.
Also, according to the second embodiment, of course, an effect similar to that of the first embodiment is obtained, and the rocking space can be curtailed, whereby a sheet treating apparatus more compact than that according to the first embodiment can be realized. Also, the rocking time by the rocking gear is unnecessary and the spacing and paddle driving can be changed over by only the changeover of the rotating direction of the motor and therefore, still a higher speed can be coped with.
Also, according to the third embodiment, not only an effect similar to that of the first and second embodiments is obtained, but also the sheet holding operation by the stamp member can be performed by the driving motor for performing the sheet aligning operation, etc. by the paddles even if a discrete actuator such as a solenoid is not provided, and downsizing and electric power saving can be realized more inexpensively.
This application claims priority from Japanese Patent Application Nos. 2003-405141 filed on Dec. 3, 2003 and 2004-302244 filed on Oct. 15, 2004, which are hereby incorporated by reference herein.
Claims
1. A sheet conveying apparatus comprising:
- a pair of conveying rollers having a first roller and a second roller disposed in opposed relationship with said first roller;
- a roller supporting member which rotatably supports said first roller, and is movable between a first position in which said first roller can cooperate with said second roller to convey a sheet and a second position in which said first roller is spaced apart from said second roller;
- a driving member which pivotally moves said roller supporting member;
- a drive transmitting portion which transmits drive to said driving member; and
- a drive source which transmits the drive to said drive transmitting portion,
- wherein said roller supporting member has a gear portion, said driving member has a gear meshing with said gear portion of said roller supporting member, and a movement of said roller supporting member from said first position to said second position is effected by the meshing engagement between said gear portion and said gear.
2. A sheet conveying apparatus according to claim 1, wherein said roller supporting member is provided with a cam stopper portion, said driving member has a cam corresponding to said cam stopper portion of said roller supporting member, a holding of said roller supporting member in said first position is effected by an engagement between said cam and said cam stopper portion, and a movement of said roller supporting member from said second position to said first position is effected by a release of a holding of the engagement between said cam and said cam stopper portion.
3. A sheet conveying apparatus according to claim 2, wherein the movement of said roller supporting member from said first position to said second position and the movement of said roller supporting member from said second position to said first position are effected by a drive of said drive source only in one direction transmitted from said drive transmitting portion to said driving member.
4. A sheet conveying apparatus according to claim 1, wherein at least one of said gear portion of said roller supporting member and said gear of said driving member is a cut-away tooth gear.
5. A sheet conveying apparatus according to claim 1, wherein said gear portion of said roller supporting member is of such a shape that at least one of a second and succeeding teeth as counted from a tooth meshing with a tooth of said gear of said driving member at first is blank, and is of such a shape that a last tooth mesh with said gear of said driving member.
6. A sheet conveying apparatus according to claim 1, wherein said gear of said driving member is of such a shape that at least one of a second and succeeding teeth as counted from a teeth meshing with a tooth of said gear portion at first is blank, and is of such a shape that a last tooth mesh with said gear of said driving member.
7. A sheet conveying apparatus according to claim 1, further comprising a spring which biases said roller supporting member toward said first position.
8. A sheet conveying apparatus according to claim 1, wherein a driving of said pair of conveying rollers is interrupted by the movement of said roller supporting member from said first position to said second position.
9. A sheet conveying apparatus according to claim 1, wherein a driving of said pair of conveying rollers is transmitted from a pulley disposed at a center of rotation of said roller supporting member by belt driving.
10. A sheet conveying apparatus according to claim 1, wherein when said pair of conveying rollers are in said first position, a plurality of roller members provided axially of said first roller are designed to come into between a plurality of roller members provided axially of said second roller.
11. A sheet conveying apparatus according to claim 1, further comprising a paddle which effects alignment in a sheet conveying direction, wherein said drive transmitting portion is designed to selectively perform an aligning operation by said paddle, or a spacing operation of said first roller by said driving member, by forward and reverse rotation of said drive source.
12. A sheet conveying apparatus according to claim 11, wherein said drive transmitting portion is held by a rocking member, and rocks said rocking member by the forward and reverse rotation of said drive source to thereby selectively transmit a drive of said drive source to said paddle or said driving member.
13. A sheet conveying apparatus according to claim 11, wherein said drive transmitting portion has a first one-way clutch which transmits a drive only in one direction, and a second one-way clutch which transmits only drive in a direction opposite to that of said first one-way clutch, and selectively transmits a drive of said drive source to said paddle or said driving member by the forward and reverse rotation of said drive source.
14. A sheet conveying apparatus according to claim 11, wherein said paddle is provided with a resilient paddle member which moves the sheet in an aligning direction while rotating about a rotary shaft.
15. A sheet conveying apparatus according to claim 11, further comprising a sheet stamp member which presses an upper surface of the sheet and holds the sheet, wherein said sheet stamp member releases a sheet pressing operation in operative association with the aligning operation of said paddle.
16. A sheet treating apparatus comprising:
- a sheet conveying apparatus according to any one of claims 1 to 6; and
- a stapler which carries out a binding process to sheets.
17. An image forming apparatus comprising:
- an image forming portion which forms an image on a sheet; and
- a sheet conveying apparatus according to any one of claims 1 to 6.
Type: Application
Filed: Nov 18, 2004
Publication Date: Jun 23, 2005
Applicant: CANON KABUSHIKI KAISHA (TOKYO)
Inventors: Hironobu Ata (Shizuoka), Takashi Kuwata (Shizuoka)
Application Number: 10/990,494