Heat sink and multi-directional passages thereof
A heat sink comprises a plurality of heat-dissipating units, and each heat-dissipating unit provides a base and a plurality of parallel fins disposed thereon, respectively. The fins of any two adjacent heat-dissipating units extend in different directions.
1. Field of the Invention
The present invention relates to a heat sink, and in particular to a heat sink providing multi-directional passages.
2. Description of the Related Art
Heat dissipation devices or systems have been widely applied in electronic products such as personal and notebook computers, to dissipate heat generated by components or microprocessors, such as an integrated circuit disposed therein. Due to the gradual decrease in size of the integrated circuit and advanced packing, however, heat generated per unit area thereof correspondingly increases. Thus high-performance heat dissipation devices or heat sinks are indispensable for the described products.
After installing the axial-flow fan 20 on the fin structure 30, the bottom surface of the fin structure 30 of the heat dissipation device 10 is centrally disposed onto a component such as a CPU (not shown). The hub 24 of the axial-flow fan 20 is disposed on the center of the fin structure 30, and the blades of the impeller 26 are located along the peripheral edge of the fin structure 30.
During operation, heat generated from the CPU is transmitted to the fins 34 via the base 32, and heat on the fins 34 is dissipated by airflow driving by the fan 20. Temperature at the center of the base 32 of the fin structure 30 is highest, gradually decreasing toward the periphery thereof.
It is noted that the center of the fin structure 30 is located below the hub 24 of the fan 20, and performance of heat dissipation at the center of the fin structure 30 is far lower than that at the periphery thereof, i.e., the heat dissipation of the center of the fin structure 30 is affected by the hub 24 of the fan 20.
Furthermore, due to the longitudinal direction of the fins 34 of the fin structure 30 extending in a Y-direction, airflow driving by the fan 20 flows partially along the passages formed among the fins 34, partially impacting the fins 34 in the X-direction (the direction normal to the Y-direction). Parts of the airflow collide with each other, decreasing smoothness thereof and cooling speed of the heat dissipation device 10. Effect of heat dissipation at the center of the fin structure 30 is also decreased.
In comparison with the fin structure 30 of
Accordingly, an object of the invention is to provide a heat sink to overcome the problems of the above described fin structure.
The invention comprises a plurality of heat-dissipating units, each of which comprises a base and a plurality of parallel fins disposed on the base. The fins of any two adjacent heat-dissipating units extend in different directions to form multi-directional passages therebetween. Thus collision of airflow in the passages of each heat-dissipating unit does not occur.
Each heat-dissipating unit of the heat sink further comprises a welding region located at the periphery of the base thereof to connect to another heat-dissipating unit. The base and fins of the heat-dissipating unit are integrally formed and made of copper, copper alloy, aluminum or aluminum alloy. The base and fins of the heat-dissipating unit are also connected to each other by welding.
The heat-dissipating unit further comprises a plurality of slots formed on an upper surface of the base thereof. The fins are snugly disposed in the slots to form the passages therebetween.
The base of the heat-dissipating unit comprises a polygonal column with at least three faces, such as triangular, sectorial, pentagonal and hexagonal. Any two adjacent heat-dissipating units are connected to by welding. The bases of each heat-dissipating unit are connected via a low thermo-resistant conductive adhesive or glue. The base and fins of the heat-dissipating units are made of a conductive material.
Further scope of the applicability of the present invention will become apparent from the detailed description given hereinafter. However, it should be understood that the detailed description and specific examples, while indicating preferred embodiments of the invention, are given by way of illustration only, since various changes and modifications within the spirit and scope of the invention will become apparent to those skilled in the art from this detailed description.
BRIEF DESCRIPTION OF THE DRAWINGSThe present invention will become more fully understood from the detailed description given hereinbelow and the accompanying drawings, which are given by way of illustration only, and thus are not limitative of the present invention, and wherein:
In the preferred embodiment of the present invention, the heat sink assembled with an electrical fan (not shown in FIGS.) is capable of dissipating heat from components or devices thereof.
Referring to
The heat-dissipating units 102, 108 are two opposite and symmetrical polygonal structures, substantially triangular shaped. In
The heat-dissipating units 104, 106 are two opposite and symmetrical polygonal structures, next to the heat-dissipating units 102, 108 and are substantially pentagonal. In
Furthermore, each heat-dissipating unit 104, 106 comprises two extended portions 130, 130, extending from the bases 114, 116 thereof and each having a hook 132 thereon. By connecting the hooks 132 of each extended portion 130 of the heat-dissipating units 104, 106 to the electrical fan, the electrical fan fixed on the heat-dissipating units 102, 104, 106 and 108 is located at the center of the heat sink 100.
In this embodiment, for example, the base 112 and the fins 122 of the heat-dissipating unit 102 are integrally formed, constructing multi-directional passages. The base and fins of each heat-dissipating unit are preferably made of conductive materials such as copper, copper alloy, aluminum or aluminum alloy. In other embodiments, the fins can be welded to the base to form the multi-directional passages thereon, i.e., one passage is formed by two adjacent fins.
In
Thus, the longitudinal direction of the fins 122 of the heat-dissipating unit 102 is perpendicular to both the fins 124 of the heat-dissipating unit 104 and the fins 126 of the heat-dissipating unit 106, and the longitudinal direction of S the fins 128 of the heat-dissipating unit 108 is also perpendicular to both the fins 124 of the heat-dissipating unit 104 and the fins 126 of the heat-dissipating unit 106. In other words, the connected fins 122/124 of the heat-dissipating units 102/104, the connected fins 122/126 of the heat-dissipating units 102/106, the connected fins 128/126 of the heat-dissipating units 108/106 and the connected fins 128/124 of the heat-dissipating units 108/104 are all L-shaped.
During operation, the electrical fan drives airflow to enter all passages of the heat-dissipating units 102, 104, 106 and 108 to displace heat thereof. The airflow then flows out of the heat sink 100 along the passages from the center to the periphery thereof, evenly and radially. Heat located at the center of the heat sink 100 is efficiently dissipated and carried by the airflow in different directions.
With the fins 122, 124, 126 and 128, area for dissipation increases, and airflow from the electrical fan is evenly guided by each heat-dissipating unit 102, 104, 106 and 108, so that heat from the heat sink 100, especially from the center, is quickly dissipated. Furthermore, collision, turbulence or interference is prevented, thus increasing heat-dissipating efficiency of the heat sink 100.
In
In other preferred embodiments, any two bases 112, 114, 116 and 118 of the heat-dissipating units 102, 104a, 106 and 108 can be connected along two faces thereof via a low thermo-resistant conductive adhesive or glue 145 such as solder paste.
Referring to
When the conductive plate 140 is disposed on a component such as a CPU (not shown), the heat sink 150 thereof is, directly and centrally, attached to the top surface of the CPU, and thus heat from the CPU is directly transmitted to each heat-dissipating unit 102b, 104b, 106b and 108b via the conductive plate 140.
Furthermore, a low thermo-resistant conductive adhesive or glue 145 such as solder paste is disposed between the conductive plate 140 and each heat-dissipating unit 102b, 104b, 106b and 108b, i.e., the heat-dissipating units 102b, 104b, 106b and 108b are also connected via the conductive adhesive or glue 145. Thus, with the conductive adhesive or glue 145 disposed between the conductive plate 140 and the heat-dissipating units 102b, 104b, 106b and 108b, reduces heat resistance therebetween, and therefore heat flux from the CPU to the heat sink 150 increases. The bases 112b, 114b, 116b and 118b of the heat-dissipating units 102b, 104b, 106b and 108b is substantially sectorial.
Referring to
Each heat-dissipating unit 202, 204 and 208 comprises a base 212, 214 and 218 and three groups of parallel fins 222, 224 and 228 respectively disposed on the base 212, 214 and 218. The base 212 of the heat-dissipating unit 202 is formed in an hourglass spaced column, and the fins 222 thereon extend in the Y-axis on the XY plane. The heat-dissipating unit 202 comprises four extended portions 230, extending from the bases 212 thereof and each having a hook 232 thereon, providing the same function as the extended portions and hook mentioned above.
The fins 222 of the heat-dissipating unit 202 are perpendicularly connected to both fins 224, 228 of the heat-dissipating unit 204, 208, respectively. The
Any two 222, 224 and 228 as well as any two bases 212, 214 and 218 of the heat-dissipating units 202, 204 and 208 are connected along welding regions 215.
In this embodiment, for example, the base and fins of the heat-dissipating unit are integrally formed, preferably made of conductive materials such as copper, copper alloy, aluminum or aluminum alloy. In other embodiments, the fins can be welded to the base to form the multi-directional passages thereon, i.e., one passage is formed by two adjacent fins.
In other preferred embodiments, any two bases 212, 214 and 218 of the heat-dissipating units 202, 204 and 208 can be connected along faces thereof via a low thermo-resistant conductive adhesive or glue 245 such as solder paste.
Referring to
In this embodiment, the conductive plate 240 is preferably made of copper or copper alloy. A low thermo-resistant conductive adhesive or glue 245 is disposed between the conductive plate 240 and each heat-dissipating unit 202, 204 and 208, i.e., the heat-dissipating units 202, 204 and 208 are also connected via the conductive adhesive or glue 245.
Referring to
For example, each heat-dissipating unit 302, 304 and 306 comprises a base 312, 314, 316 and a group of parallel fins 322, 324 and 326. The fins 322, 324, 326 are vertically disposed on the base 312, 314 and 316, respectively. The bases 312, 314, and 318 of the heat-dissipating units 302, 304 and 308 are substantially formed in rectangular, i.e., each base 312, 314, 316 provides four faces. When the fins 322/324, 322/326, 328/324, 328/326 and the base 312/314, 312/316 of the heat-dissipating units 302, 304 and 306 are connected by welding or a welding region 315, respectively, the heat-dissipating unit 302 connects to both heat-dissipating units 304 and 306 along two faces, respectively.
By welding the heat-dissipating units 302, 304, 306 and 308 to form the heat sink 300, the fins 322, 324, 326 and 328 individually extend in different directions with respect to the X-Y rectangular coordinate system. In other words, the passages of each heat-dissipating unit 302, 304, 306 and 308 respectively extend in different directions with respect to the X-Y rectangular coordinate system. A positive X-direction defines the longitudinal direction of the fins 326 of the heat-dissipating unit 306, and a negative X-direction defines the longitudinal direction of the fins 324 of the heat-dissipating unit 304. A positive Y-direction defines the longitudinal direction of the fins 328 of the heat-dissipating unit 308, and a negative Y-direction defines the longitudinal direction of the fins 322 of the heat-dissipating unit 302.
Thus, the longitudinal direction of the fins 322 of the heat-dissipating unit 302 is perpendicular to both the fins 324 of the heat-dissipating unit 304 and the fins 326 of the heat-dissipating unit 306, and the longitudinal direction of the fins 328 of the heat-dissipating unit 308 is also perpendicular to both the fins 324 of the heat-dissipating unit 304 and the fins 326 of the heat-dissipating unit 306.
In other preferred embodiments, base 312/314, 312/316 of the heat-dissipating units 302, 304 and 306 can be connected to each other via a low thermo-resistant conductive adhesive or glue 345 such as solder paste.
In this embodiment, for example, the base and fins of the heat-dissipating unit are integrally formed, preferably made of conductive materials such as copper, copper alloy, aluminum or aluminum alloy. In other embodiments, the fins can be welded to the base to form the multi-directional passages thereon, i.e., one passage is formed by two adjacent fins.
A conductive plate, preferably made of copper or copper alloy, is further provided to attach to the bottom of the heat sink 300 in the same way as the one mentioned in the description of heat sinks 100, 200, and a low thermo-resistant conductive adhesive or glue is disposed therebetween.
Referring to
For example, each heat-dissipating unit 402, 404 and 412 comprises a base 422, 424, 432 and a group of parallel fins 442, 444 and 452. The fins 442, 444 and 452 are vertically disposed on the bases 422, 424 and 432, respectively. The bases 422, 424 and 432 of the heat-dissipating units 402, 404 and 412 are substantially triangular, i.e., each base 422, 424 and 432 provides three faces.
When the fins 442/444, 442/452 and the base 422/424, 422/432 of the heat-dissipating units 402, 404 and 412 are connected other by welding or a welding region 415, two faces of the heat-dissipating unit 402 are connected to both heat-dissipating units 404 and 412, respectively. The fins 442, in addition to the middle one, connect to each fin 444, 452 of the heat-dissipating units 404 and 412, respectively, to form a plurality of V-shaped passages therebetween. That is to say, the fins 442, 444, 446, 448, 450 and 452 extend in different directions on the XY plane, and a 60 degree angle exists between any two longitudinal directions of the fins 442, 444, 446, 448, 450 and 452 of the heat-dissipating units 402, 404, 406, 408, 410 and 412.
In other preferred embodiments, the base 422/424, 422/432 of the heat-dissipating units 402, 404 and 412 can be connected to each other via a low thermo-resistant conductive adhesive or glue 445 such as solder paste.
A conductive plate, preferably made of copper or copper alloy, is further provided to attach to the bottom of the heat sink 400 in the same way as the one mentioned in the description of heat sink 100, 200 and 300, and a low thermo-resistant conductive adhesive or glue is disposed therebetween.
Referring to
Each heat-dissipating unit 502, 504 and 506 comprises a base 512, 514, 516 and a group of parallel fins 522, 524 and 526. The fins 522, 524 and 526 are vertically disposed on the bases 512, 514, 516, respectively. The bases 512, 514, 516 of the heat-dissipating units 502, 504 and 506 are substantially rectangular, i.e., each base 512, 514, 516 provides four faces. In the preferred embodiment, the base 512 of the heat-dissipating unit 502 is square, and the longitudinal direction of the fins 522 is perpendicular to both the fins 524 of the heat-dissipating unit 504 and the fins 526 of the heat-dissipating unit 506. The fins 522/524, 522/526 and the base 512/514, 512/516 of the heat-dissipating units 502, 504 and 506 are connected by welding or a welding region 515, respectively.
By welding the heat-dissipating units 502, 504 and 506 to form the heat sink 500, the fins 522 and 524 or the fins 522 or 526 individually extend in different directions with respect to the X-Y rectangular coordinate system. The passages of each heat-dissipating unit 502, 504 and 506 respectively extend in different directions with respect to the X-Y rectangular coordinate system. A positive and negative X-direction define the longitudinal direction of the fins 522 of the heat-dissipating unit 502. A positive Y-direction defines the longitudinal direction of the fins 526 of the heat-dissipating unit 506, and a negative Y-direction defines the longitudinal direction of the fins 524 of the heat-dissipating unit 504.
In other words, the longitudinal directions of fins 522/524 and 522/526 of the adjacent heat-dissipating units 502/504 and 502/506 are perpendicularly connected to form a plurality of passages therebetween.
In other preferred embodiments, 512/514, 512/516 of the heat-dissipating units 502, 504 and 506 can be connected to each other via a low thermo-resistant conductive adhesive or glue 545 such as solder paste.
In this embodiment, for example, the base and fins of the heat-dissipating unit are integrally formed, preferably made of conductive materials such as copper, copper alloy, aluminum or aluminum alloy. In other embodiments, the fins can be welded to the base to form the multi-directional passages thereon, i.e., one passage is formed by two adjacent fins; a plurality of spaced slots (not shown in FIGS.) can also be formed on the upper surface of the bases. The fins are inserted into the slots to form the passages therebetween, respectively.
A conductive plate, preferably made of copper or copper alloy, is further provided to attach to the bottom of the heat sink 500 in the same way as the one mentioned in the description of heat sink 100, 200, 300 and 400, and a low thermo-resistant conductive adhesive or glue is disposed therebetween.
Furthermore, in the other embodiments, the bases of the heat-dissipating units can be polygonal structures, such as sectorial, isosceles triangular or other structures to form the heat sinks, so that heat aggregated at the center of the heat sink is quickly dissipated and carried by airflow flowing along different passages, i.e., temperature of the center and periphery of the base of the heat sink are close. No airflow collisions occur in the passages of the heat-dissipating units.
While the invention has been described in connection with what is presently considered to be the most practical and preferred embodiment, it is to be understood that the invention is not limited to the disclosed embodiments, but, on the contrary, is intended to accommodate various modifications and equivalent arrangements included within the spirit and scope of the appended claims.
Claims
1. A heat sink, comprising:
- a plurality of heat-dissipating units, each of which provides a base and a plurality of parallel fins disposed on the base, wherein the fins of any two adjacent heat-dissipating units are connected and extended in different directions individually.
2. The heat sink as claimed in claim 1, wherein each heat-dissipating unit further comprises a welding region located at the periphery of the base thereof to connect to another heat-dissipating unit.
3. The heat sink as claimed in claim 1, wherein the base and the fins of the heat-dissipating unit are integrally formed.
4. The heat sink as claimed in claim 3, wherein the base and the fins of the heat-dissipating unit are made of copper, copper alloy, aluminum or aluminum alloy.
5. The heat sink as claimed in claim 1, wherein the base and the fins of the heat-dissipating unit are connected by welding.
6. The heat sink as claimed in claim 5, wherein the base and the fins of the heat-dissipating unit are made of copper, copper alloy, aluminum or aluminum alloy.
7. The heat sink as claimed in claim 1, wherein the heat-dissipating unit further comprises a plurality of slots formed on an upper surface of the base thereof, and the fins are disposed in the slots respectively.
8. The heat sink as claimed in claim 1, wherein the base of the heat-dissipating unit comprises a polygonal column with at least three faces.
9. The heat sink as claimed in claim 1, wherein the base of the heat-dissipating unit comprises a sectorial column.
10. The heat sink as claimed in claim 1, wherein any two adjacent heat-dissipating units are connected by welding.
11. The heat sink as claimed in claim 1, wherein the bases of each heat-dissipating unit are connected via a low thermo-resistant conductive adhesive or glue.
12. The heat sink as claimed in claim 1, wherein the fins of any two adjacent heat-dissipating units are substantially orthogonally connected.
13. The heat sink as claimed in claim 1, wherein the heat-dissipating unit comprises a plurality of straight fins.
14. The heat sink as claimed in claim 1, wherein the fins of the heat-dissipating unit are not curved.
15. A heat sink, comprising:
- a plurality of heat-dissipating units, each of which provides a base and a plurality of parallel fins disposed on the base, wherein no gap exists between the connected fins of any two adjacent heat-dissipating units.
16. The heat sink as claimed in claim 15, wherein the heat-dissipating unit comprises a plurality of straight fins.
17. The heat sink as claimed in claim 15, wherein the fins of the heat-dissipating unit are not curved.
Type: Application
Filed: May 20, 2004
Publication Date: Jul 14, 2005
Inventors: Li-Kuang Tan (Taoyuan Hsien), Yu-Hung Huang (Taoyuan Hsien), Chin-Ming Chen (Taoyuan Hsien)
Application Number: 10/849,160