High rate power source recharging
Embodiments of the present invention can determine the type of power source that is installed in a device, and then apply the appropriate recharging rate to the power source. In one embodiment of the present invention, it may be possible to safely interchange high-rate and slow-rate power sources in the same device. In another embodiment, a device may include multiple power sources, each having any of a variety of recharge rates, and the same recharging circuitry can be used to safely recharge each power source at the appropriate rate.
The present invention relates to the field of power sources. More specifically, the present invention relates to recharging power sources at a high rate.
BACKGROUNDA typical battery pack for a notebook computer may take three to four hours to fully recharge. These battery packs are usually recharged slowly in order to extend the cycle life of the batteries. That is, each cycle of depleting and recharging a chemical battery breaks it down a little more, reducing the maximum charge that the battery can hold. The cycle life of a battery is the number of times that it can be depleted and recharged, and still hold enough power to be useful. Usually, the faster a chemical battery is recharged, the faster it breaks down, and the shorter its cycle life is.
New battery technologies are being developed for notebook computers that can be recharged much more quickly. These new batteries include various chemical technologies as well as super capacitors. Recharging one of these newer, faster batteries usually involves applying a much larger current than the current used to charge the older, slower batteries. If one of these larger currents were inadvertently applied to an older, slower battery, the battery could be damaged, or even explode violently and burn furiously.
BRIEF DESCRIPTION OF DRAWINGSExamples of the present invention are illustrated in the accompanying drawings. The accompanying drawings, however, do not limit the scope of the present invention. Similar references in the drawings indicate similar elements.
In the following detailed description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, those skilled in the art will understand that the present invention may be practiced without these specific details, that the present invention is not limited to the depicted embodiments, and that the present invention may be practiced in a variety of alternative embodiments. In other instances, well known methods, procedures, components, and circuits have not been described in detail.
Parts of the description will be presented using terminology commonly employed by those skilled in the art to convey the substance of their work to others skilled in the art. Also, parts of the description will be presented in terms of operations performed through the execution of programming instructions. As well understood by those skilled in the art, these operations often take the form of electrical, magnetic, or optical signals capable of being stored, transferred, combined, and otherwise manipulated through, for instance, electrical components.
Various operations will be described as multiple discrete steps performed in turn in a manner that is helpful for understanding the present invention. However, the order of description should not be construed as to imply that these operations are necessarily performed in the order they are presented, nor even order dependent. Lastly, repeated usage of the phrase “in one embodiment” does not necessarily refer to the same embodiment, although it may.
Embodiments of the present invention can determine the type of power source that is installed in a device, and then apply the appropriate recharging rate to the power source. Embodiments of the present invention can be used in a wide variety of beneficial ways. For instance, in one embodiment, it may be possible to safely interchange high-rate and slow-rate power sources in the same device. In another embodiment, a device may include multiple power sources, each having any of a variety of recharge rates, and the same recharging circuitry can be used to safely recharge each power source at the appropriate rate.
The functions performed by elements 110, 120, and 130 can be implemented in a wide variety of ways and used in a wide variety of devices. For example,
Control unit 220 can control power path switch 240 to select a power source to supply power at 290 for the notebook computer. For instance, if an external power source is connected to source 280, control unit 220 may set switch 240 to select source 280. If the notebook is not connected to an external power source, control unit 220 may set switch 240 to select one of the power packs 260 or 270. Control unit 220 could also use multiple power sources simultaneously, or switch among power sources over time, depending on a variety of factors, such as the power load being drawn by the notebook computer, the amount of charge available from each power source, etc.
Power system 200 also includes a charger 230. When an external power source is connected to source 280, charger 230 can recharge the power packs 260 and 270. Control unit 220 can control charger 230 and charge path switch 250 to select a power pack to recharge and an appropriate recharging mode for that power pack.
For example, in the illustrated embodiment, power pack 260 is a slow rate power pack and power pack 270 is a high rate power pack. This means that power pack 270 can be recharged faster than power pack 260 by applying a larger current. This larger current could damage power pack 260, reducing its cycle life and possibly even causing a fiery explosion. In order to safely charge both kinds of power packs, power system 200 includes identification circuit 210 that informs control unit 220 as to the type of power packs that are installed.
Power packs 260 and 270 can have a wide variety of recharge rates, from several hours to just a few minutes. There is usually a trade-off between recharge rate on one hand, and charge duration and shelf life on the other hand. For example, a drained super capacitor may be able to recharge to 90% capacity in just 5 minutes. That 90% charge may be able to power a notebook computer for a couple of hours. Left unused however, the charge may substantially dissipate in just a few days.
In contrast, a drained lithium ion battery may only recharge a couple of percentage points in five minutes. In order to store a couple of hours worth of charge, a lithium ion battery may need to recharge for a couple of hours. To fully recharge, it may take 3 or 4 hours. Once fully recharged however, a lithium ion battery may be able to power a notebook computer for 8 hours. And, left unused, a lithium ion battery may take several months to substantially dissipate.
All of these percentages and time frames are merely examples, and they may be different for various super capacitors, lithium ion batteries, and other battery technologies. The point is, power packs with different recharge rates can provide different advantages and disadvantages, and embodiments of the present invention make it possible for a device to safely support multiple types of battery packs to take advantage of each supported type.
If control unit 220 supports only two different kinds of recharge types, then a single bit can be used to represent the two different types. That is, a logical one can represent one type and a logical zero can represent the other. In which case, identification circuit 210 would only need one resistive element 310 and one input port 320, and the battery pack would only need one rate indicator 340 and rate indicator port 330. For instance, with source voltage 360 at one end of resistive element 310 and an open circuit 340 at the other end, identification circuit 210 could provide a logical one to control unit 220. Or, with the source voltage 360 at one end of resistive element 310 and a ground 340 at the other end, identification circuit 210 could provide a logical zero to control unit 220.
With this version of identification circuit 210, it may be beneficial to use the open circuit and the resulting logical one to represent a slower rate power pack. This could make the safer, slower recharging mode the default mode. For instance, if the rate indicator port 330 failed to make contact with the input port 320, or if an older power pack that did not include a rate indicator port 330 were installed in the device, the identification circuit 210 would likely experience an open circuit and provide a logical one to controller 220. In which case, the power pack receive the lower recharging current, reducing the chances of inadvertently applying the higher recharging rate to a slower rate power pack.
If control unit 220 supports more than two different kinds of recharge types, multiple bits could be used to represent all the potential types. For example, two bits could be used to represent up to four different recharge types. In which case, identification circuit 210 could include an array of resistive elements 310 and input ports 320, and the battery pack could include a corresponding array of rate indicators 340 and rate indicator ports 330.
In alternate embodiments, any number of digital circuits or analog modulations could be used to identify the recharge type of a battery pack. For instance, one signal line could be used to represent more than two recharge types based on an average analog voltage level measured on the signal line. The circuit elements could also be arranged or distributed in a variety of different ways. For instance, the identification circuit could simply be an input port in the power system to connect the battery pack directly to the controller, and the bulk of the identification function could be contained within the power pack itself. Similarly, rather than an open or ground, any of a variety of registers or memory devices could be included in a power pack to indicate the recharging type.
Any number of circuit and/or register configurations can be used to implement the functions of multiplexing element 450 and memory element 410. With three potential recharging modes in the illustrated embodiment, at least two signal lines may be needed to digitally represent the power source type 460 and/or the recharging mode 470. Alternative embodiments can select and represent the recharging mode in any number of ways. For instance, rather than storing or generating digital signals, the potential recharging modes could be represented using any of a variety of analog signal modulations.
A pulse width modulator can modulate (turn on and off) a signal at a particular rate. By adjusting the duty ratio (the percentage of each periodic cycle of the modulation that is on versus off), the modulator can adjust the average power provided by the modulated signal. For example, a modulator can provide the maximum average power when 100% of each cycle is on, zero average power when 0% of each cycle is on, and x percent of the maximum average power when x percent of each cycle is on.
The duty ratio can be set by comparing a feedback signal to a reference signal. The feedback signal can be taken from any of a variety of places in the output path of the modulator. The feedback signal is supposed to be indicative of the signal level received at a load being powered by the modulator. If the feedback signal falls below the reference signal, the modulator can increase the duty ratio. If the feedback signal rises above the reference signal, the modulator can decrease the duty ratio.
When charging a power source, pulse width modulation is often a two step, or two phase, process. For instance,
The battery is initially at depleted voltage 650. The charged voltage 670 for the battery may be substantially larger. Typical values could be about 3 V (volts) for the depleted voltage 650 and about 4.2 V for the charged voltage 670. In which case, if the charged voltage 670 was used as the reference signal and the voltage curve 610 was used as the feedback signal, the feedback signal would initially be much lower than the reference signal. In response, a pulse width modulator would quickly increase the average power of the modulated signal to close the gap between the reference and feedback. This could cause a large amount of current to source into the battery.
A lithium ion battery, however, can be damaged by a large amount of current. Therefore, rather than using the charged voltage 670 as the reference signal, a maximum current level 660 can be used as the reference instead. A typical reference current for a lithium ion battery may be about 1 A (ampere). So, as shown in
In which case, once the voltage curve 610 has reached the charged voltage level 670, the charger can safely switch over to using the charged voltage level 670 as the reference signal. The charger may continue to charge in this fashion for 2 hours or more as current trickles in to fully charge the battery. This is often called the constant voltage phase 690. A timer is often used to terminate the constant voltage phase 690. In one embodiment, termination of the constant voltage phase can be based on the fact that the source current has reached a pre-determined minimum level.
Of course, one potential hazard from such a fast recharge is a large overshoot 720 in voltage curve 710. If overshoot 720 is too large, the power source could be damaged or even explode. Any number of techniques can be used to curb the recharge rate as it approaches the charged voltage 770.
For instance,
The transition phase 885 can reduce or eliminate any overshoot. The trade-off, of course, is a longer recharge time. The transition phase can be made quite short, however. For example, a typical increase in recharge time may be as little as 10 seconds.
Alternate embodiments can reduce or eliminate overshoot in any number of ways. For instance, decreasing the response time of the pulse width modulator could reduce overshoot. In another example, rather than switching to a transition phase at a particular voltage level, the initial current phase could last for a particular time duration. In yet another example, rather than using two discrete reference currents, the reference current could be tapered off in an analog fashion as the voltage curve approaches the charged voltage level.
Referring back to
For example, the three recharging modes 420, 430, and 440 from
In this example, the recharging mode signal 470 could use both ports 540 and 550. The mode port 540 could indicate whether to use a two phase charge mode (such as
In an alternate embodiment, mode port 540 may not be needed at all. For example, control unit 220 could simply provide one of a variety of reference currents, or indications of references currents, at reference port 550. Then, based on the level of the reference current, modulator 510 could determine which of the potential recharging modes to use. For example, a low reference current could indicate the slow recharging mode. In which case, the low reference current could be used during the constant current phase before switching over to the constant voltage phase. A medium reference current could indicate the medium recharging mode. In which case, a multiple of the reference current could be used during the initial current phase, and the reference current itself could be used in the transition phase. And, a high reference current-could indicate the fast recharging mode. In which case, the high reference current could be used in the constant current phase before switching to the constant voltage phase.
In another example, the reference current at 550 may be a fixed value. In which case, control unit 220 could provide one of a variety of mode indicators at mode port 540. Each mode indicator could be, for instance, a multiplier for the fixed reference current at 550.
Other embodiments may use more or few recharging modes, and other embodiments may communicate indications for those recharging mode between the control unit and the charger in any number of ways. Furthermore, the recharging techniques that are described in
The processes illustrated in
The description above primarily describes embodiments of the present invention implemented in hardware. Embodiments of the present invention, however, can be implemented in software or a combination of hardware and software. For example,
Certain embodiments may include additional components, may not require all of the above components, or may combine one or more components. For instance, temporary memory 1220 may be on-chip with processor 1210. Alternately, permanent memory 1240 may be eliminated and temporary memory 1220 may be replaced with an electrically erasable programmable read only memory (EEPROM), wherein software routines are executed in place from the EEPROM. Some implementations may employ a single bus, to which all of the components are coupled, or one or more additional buses and bus bridges to which various additional components can be coupled. Similarly, a variety of alternate internal networks could be used including, for instance, an internal network based on a high speed system bus with a memory controller hub and an I/O controller hub. Additional components may include additional processors, a CD ROM drive, additional memories, and other peripheral components known in the art.
In one embodiment, various functions of the present invention, as described above, could be implemented as software routines executed by one or more hardware systems, such as the hardware system of
From whatever source, the instructions may be accessed and executed by processor 1210. In one implementation, these software routines are written in the C programming language. It is to be appreciated, however, that these routines may be implemented in any of a wide variety of programming languages.
Alternately, the embodiments of the present invention described above may be implemented in discrete hardware or firmware. For example, one or more application specific integrated circuits (ASICs) could be programmed with one or more of the above described functions. In another example, one or more functions of the present invention could be implemented in one or more ASICs on additional circuit boards and the circuit boards could be inserted into the computer(s) described above. In another example, field programmable gate arrays (FPGAs) or static programmable gate arrays (SPGA) could be used to implement one or more functions of the present invention. In yet another example, a combination of hardware and software could be used to implement one or more functions of the present invention.
Thus, high rate power source recharging is described. Whereas many alterations and modifications of the present invention will be comprehended by a person skilled in the art after having read the foregoing description, it is to be understood that the particular embodiments shown and described by way of illustration are in no way intended to be considered limiting. Therefore, references to details of particular embodiments are not intended to limit the scope of the claims.
Claims
1. A method comprising:
- determining a power source type for a power pack installed in a device; and
- selecting a recharging mode for the power pack based on the power source type.
2. The method of claim 1 wherein the power source type comprises one of a slow rate type, a medium rate type, or a high rate type.
3. The method of claim 1 wherein the power pack comprises at least one of a super capacitor or a chemical battery.
4. The method of claim 1 wherein determining the power source type comprises:
- monitoring a rate identification signal from the power pack.
5. The method of claim 1 wherein selecting the recharging mode comprises:
- sending a charge rate signal to a charger.
6. The method of claim 5 wherein sending the charge rate signal comprises:
- setting the charge rate signal to a first value if the power source type is a high rate type; and
- setting the charge rate signal to a second value if the power source type is a low rate type.
7. The method of claim 5 wherein sending the charge rate signal comprises:
- modulating the charge rate signal to one of a plurality of average values to represent the power source type.
8. The method of claim 1 wherein selecting the recharging mode comprises:
- providing one of a plurality of available reference currents to the charger.
9. The method of claim 8 wherein providing one of the plurality of available reference currents comprises:
- providing a low reference current if the power source type is a low rate type; and
- providing a higher reference current if the power source type is a higher rate type.
10. The method of claim 8 wherein providing one of the plurality of available reference currents comprises:
- providing a low reference current if the power source type is a low rate type; and
- providing a higher reference current during an initial phase, and providing a transition reference current during a transition phase, if the power source type is a higher rate type.
11. The method of claim 10 wherein the transition phase initiates at a particular feedback voltage level, and wherein the method further comprises:
- detecting the particular feedback voltage level; and
- switching from the higher reference current to the transition reference current in response to detecting the particular feedback voltage level.
12. The method of claim 10 wherein the transition phase initiates after a particular time duration, and wherein the method further comprises:
- waiting for the particular time duration; and
- switching from the higher reference current to the transition reference current after waiting.
13. An apparatus comprising:
- identification circuitry to receive a rate identification signal from a power pack, said rate identification signal to indicate a power source type for the power pack;
- a control unit to select a recharging mode for the power pack based on the power source type; and
- a charger coupled to the control unit to recharge the power pack in the recharging mode selected by the control unit.
14. The apparatus of claim 13 wherein the identification circuitry comprises:
- a resistive element coupled to a source voltage at a first end and the control unit at a second end; and
- an input port to couple a rate indicator port on the power pack to the second end of the resistive element, said rate indicator port being a ground path on the second end of the resistive element to indicate a first power source type and said rate indicator port being an open circuit on the second end of the resistive element to indicate a second power source type.
15. The apparatus of claim 13 wherein the identification circuitry comprises:
- a plurality of ports to couple a plurality of rate indicator ports on the power pack to the control unit, said plurality of indicator ports to indicate the power source type from among a plurality of potential power source types.
16. The apparatus of claim 13 wherein the control unit comprises:
- a memory element to store a plurality of potential recharging mode indicators; and
- a multiplexing element to select the recharging mode from among the plurality of potential recharging modes based on the power source type indicated by the rate identification signal.
17. The apparatus of claim 13 wherein the control unit comprises:
- a modulator to modulate a signal line to one of a plurality of potential recharging mode indicators.
18. The apparatus of claim 13 wherein the charger comprises:
- a pulse-width modulator to modulate a source current to recharge the power pack.
19. The apparatus of claim 18 wherein the pulse-width modulator comprises:
- an input port to receive a recharging mode indicator from the control unit, said recharging mode indicator comprising a reference current for the pulse-width modulator to use in a constant current mode.
20. The apparatus of claim 18 wherein the pulse-width modulator comprises:
- a first input port to receive a recharging mode indicator from the control unit; and
- a second input port to receive from the control unit a reference current for the pulse-width modulator to use in a constant current mode.
21. The apparatus of claim 18 wherein the pulse-width modulator comprises:
- an input port to receive a recharging mode indicator from the control unit, said recharging mode indicator comprising a gain factor for a reference current used by the pulse-width modulator in a constant current mode.
22. A power pack comprising:
- a power core having a recharge rate; and
- an indicator to indicate the recharge rate to a device when the power pack is installed in the device.
23. The power pack of claim 22 wherein the recharge rate comprises one of a low rate, a medium rate, and a fast rate.
24. The power pack of claim 22 wherein the indicator comprises:
- an output port; and
- a ground path coupled to the output port.
25. The power pack of claim 22 wherein the indicator comprises:
- an output port; and
- a source voltage coupled to the output port.
26. The power pack of claim 22 wherein the indicator comprises:
- a plurality of output ports; and
- a plurality of registers to store a value for each of the plurality of output ports.
27. A machine readable medium having stored thereon machine executable instructions, the execution of which implement a method comprising:
- determining a power source type for a power pack installed in a device; and
- selecting a recharging mode for the power pack based on the power source type.
28. The machine readable medium of claim 27 wherein selecting the recharging mode comprises:
- sending a charge rate signal to a charger.
29. The machine readable medium of claim 27 wherein selecting the recharging mode comprises:
- providing one of a plurality of available reference currents to the charger.
30. A system comprising:
- a notebook computer; and
- a power delivery system, said power delivery system comprising identification circuitry to receive a rate identification signal from a power pack, said rate identification signal to indicate a power source type for the power pack; a control unit to select a recharging mode for the power pack based on the power source type; and a charger coupled to the control unit to recharge the power pack in the recharging mode selected by the control unit.
31. The system of claim 30 wherein the identification circuitry comprises:
- a resistive element coupled to a source voltage at a first end and the control unit at a second end; and
- an input port to couple a rate indicator port on the power pack to the second end of the resistive element, said rate indicator port being a ground path on the second end of the resistive element to indicate a first power source type and said rate indicator port being an open circuit on the second end of the resistive element to indicate a second power source type.
32. The system of claim 30 wherein the control unit comprises:
- a memory element to store a plurality of potential recharging mode indicators; and
- a multiplexing element to select the recharging mode from among the plurality of potential recharging modes based on the power source type indicated by the rate identification signal.
33. The system of claim 30 wherein the charger comprises:
- a pulse-width modulator to modulate a source current to recharge the power pack.
Type: Application
Filed: Jul 27, 2004
Publication Date: Feb 2, 2006
Inventor: Don Nguyen (Portland, OR)
Application Number: 10/900,439
International Classification: H02J 7/00 (20060101);