Engine self-diagnosis system
An engine self-diagnosis system capable of performing diagnosis of the light-off performance of a catalyst at a low cost and high accuracy without requiring addition or improvement of a sensor, etc. The engine self-diagnosis system comprises a unit for directly or indirectly detecting performance A of an exhaust cleaning catalyst when temperature of the catalyst is within a predetermined temperature range, and a unit for, based on the detected catalyst performance A, estimating performance B of the catalyst, which is resulted when the temperature of the catalyst is outside the predetermined temperature range.
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1. Field of the Invention
The present invention relates to an engine self-diagnosis system, and more particularly to an engine self-diagnosis system capable of performing diagnosis of an exhaust cleaning catalyst, which is provided in an exhaust passage, at a low cost and high accuracy.
2. Description of the Related Art
Recently, higher accuracy in diagnosis of various devices related to the engine exhaust performance has been demanded with severer control applied to self-diagnosis of automobile engines in North America, Europe, Japan, etc. In particular, the diagnosis accuracy of a catalyst for cleaning specific components (HC, CO and NOx) in engine exhaust is important. Generally, a catalyst exhibits the exhaust cleaning function at temperatures not lower than a predetermined value. A shift into the state where the exhaust cleaning rate is not lower than a predetermined value is called catalyst light-off (or catalyst activation). The catalyst diagnosis has hitherto been made on the cleaning capacity after the catalyst light-off. On the other hand, with a recent increase in performance of a catalyst and catalyst control, the amount of the specific components in engine exhaust has been dominantly occupied by the amount exhausted during a period from the engine startup to the catalyst light-off. For that reason, it is important to diagnose the light-off performance of the catalyst.
SUMMARY OF THE INVENTIONAs one example of a system for diagnosing the catalyst performance, Patent Document 1 (JP-A-2003-176714) proposes a system for detecting the exhaust component concentration corresponding to both the engine run status and the catalyst operating status by an exhaust component sensor, e.g., an HC sensor, disposed downstream of the catalyst, and the diagnosing, e.g., the light-off performance of the catalyst in accordance with the detected value.
Also, Patent Document 2 (JP-A-5-248227) proposes a diagnosis system including an O2 sensor downstream of a catalyst and a sensor for detecting the catalyst temperature. Then, when the catalyst performance is diagnosed in accordance with the O2 sensor downstream of the catalyst, a reference value for use in diagnosis of the catalyst performance is changed in accordance with the detected catalyst temperature.
However, any of those proposed diagnosis systems requires an additional new sensor, such as the exhaust component sensor and the temperature sensor, and increases the system cost.
Meanwhile, Patent Document 3 (JP-A-2001-317345) proposes a system for detecting the timing at which the oxygen storage capacity of a catalyst is activated, based on the correlation between output signals of O2 sensors disposed upstream and downstream of the catalyst, and diagnosing the light-off performance of the catalyst in accordance with the detected timing.
Such a diagnosis system requires the O2 sensor downstream of the catalyst to be activated before the catalyst light-off. In practice, however, to avoid the sensor from causing a trouble, e.g., cracking due to the presence of water in the catalyst, the sensor downstream of the catalyst is generally heated up after the water in the catalyst has been sufficiently evaporated. Hence, an improvement of the O2 sensor downstream of the catalyst is required in order to activate that sensor before the catalyst light-off as in the above-mentioned diagnosis system.
Further, Patent Document 4 (JP-A-9-158713) proposes a system in which, in consideration of that the O2 sensor (or the A/F sensor) downstream of the catalyst is not sufficiently activated during the catalyst light-off, a diagnosis determination value is changed depending on the temperature of the O2 sensor downstream of the catalyst.
However, such a diagnosis system also requires the O2 sensor downstream of the catalyst to be activated to some extent at the timing of the catalyst light-off, and accompanies a risk of sensor cracking as in the diagnosis system proposed by Patent Document 3. Moreover, there is a fear that diagnosis accuracy lowers because the diagnosis is performed during activation of the sensor downstream of the catalyst.
All of the above-mentioned diagnosis systems have still another problem that, because light-off characteristics are directly detected, it is difficult to distinctively confirm whether the light-off performance of the catalyst, i.e., the catalyst itself, has deteriorated or the performance of means for raising the temperature of the catalyst has reduced.
In view of the above-described problems in the related art, an object of the present invention is to provide an engine self-diagnosis system capable of performing diagnosis of the light-off performance of a catalyst at a low cost and high accuracy.
To achieve the above object, the present invention provides an engine self-diagnosis system comprising a unit for directly or indirectly detecting performance A of an exhaust cleaning catalyst when temperature of the catalyst or temperature of exhaust gas flowing into the catalyst is within a predetermined temperature range; and a unit for, based on the detected catalyst performance A, estimating performance B of the catalyst which is resulted, when the temperature of the catalyst is outside the predetermined temperature range.
In a first form of the present invention embodying the above features, diagnosis (detection) of the catalyst performance after light-off of the catalyst is carried out, and based on the result of the performance diagnosis, the catalyst performance before or during the light-off is estimated for diagnosis. In general, static (steady-state) performance of a catalyst after the light-off is decided dominantly depending on the specific surface area (dispersibility) of a precious metal used in the catalyst. On the other hand, the light-off performance of the catalyst is also decided dominantly depending on the specific surface area of the precious metal. Accordingly, by detecting the catalyst performance after the light-off, the catalyst performance before or during the light-off can be indirectly estimated (see
In a second form of the engine self-diagnosis system according to the present invention, the catalyst has at least three-way performance.
In a third form of the engine self-diagnosis system according to the present invention, the catalyst is an HC adsorbing combustion catalyst that adsorbs HC when the catalyst temperature is within a predetermined temperature range, desorbs the adsorbed HC when the catalyst temperature exceeds the predetermined temperature range, and cleans the adsorbed and desorbed HC.
In a fourth form of the engine self-diagnosis system according to the present invention, the catalyst is a lean NOx catalyst.
Thus, because the catalysts used in the second, third and fourth forms are all ones using precious metals, the diagnosis principle employed in the first form is also applicable.
In a fifth form of the engine self-diagnosis system according to the present invention, the system further comprises a unit for directly or indirectly detecting the temperature of the catalyst; a unit for directly or indirectly detecting the catalyst performance A when the catalyst temperature detected by the detecting unit is within a temperature range in which an exhaust cleaning rate is not smaller than a predetermined value; and a unit for, based on the detected catalyst performance A, estimating the catalyst performance B resulted when the catalyst temperature detected by the detecting unit is within a temperature range in which the exhaust cleaning rate is smaller than the predetermined value (see
Thus, in the fifth form, the temperature ranges after and before the light-off are defined respectively depending on that the exhaust cleaning rate is not smaller than or is smaller than the predetermined value.
In a sixth form of the engine self-diagnosis system according to the present invention, the catalyst performance B is a catalyst temperature T0 at which the exhaust cleaning rate is not smaller than the predetermined value (see
Thus, in the sixth form, the catalyst performance B estimated from the directly detected catalyst performance after the light-off is specifically defined as the light-off temperature.
In a seventh form of the engine self-diagnosis system according to the present invention, the system further comprises catalyst deterioration determining unit for determining that the catalyst has deteriorated, when the catalyst temperature T0 at which the exhaust cleaning rate is not smaller than the predetermined value exceeds a predetermined temperature (see
Thus, in the seventh form, when the estimated light-off temperature exceeds the predetermined temperature, a time from the engine startup to the catalyst light-off is prolonged and particular components (HC, CO and NOx) in exhaust are increased. In such a condition, therefore, it is determined that the catalyst has deteriorated.
In an eighth form of the engine self-diagnosis system according to the present invention, the catalyst is an HC adsorbing combustion catalyst, and the catalyst deterioration determining unit determines that the HC adsorbing combustion catalyst has deteriorated, when the catalyst temperature T0 at which the exhaust cleaning rate is not smaller than the predetermined value exceeds a predetermined temperature (see
The function of the HC adsorbing combustion catalyst is mainly divided into HC adsorbing performance and adsorbed-HC cleaning capacity. However, the adsorbed-HC cleaning capacity developed by a precious metal as a primary component generally deteriorates in a shorter term. Hence, deterioration diagnosis of the HC adsorbing combustion catalyst is realized by diagnosing the light-off performance in the adsorbed-HC cleaning capacity of the HC adsorbing combustion catalyst.
In a ninth form of the engine self-diagnosis system according to the present invention, the catalyst is a lean NOx catalyst, and the catalyst deterioration determining unit determines that the lean NOx catalyst has deteriorated, when the catalyst temperature T0 at which the exhaust cleaning rate is not smaller than the predetermined value exceeds a predetermined temperature (see
Thus, this ninth form is based on the fact that the light-off performance in the NOx storage capacity of the lean NOx catalyst also depends on the precious metal in the catalyst.
In a tenth form of the engine self-diagnosis system according to the present invention, the catalyst performance A is exhaust cleaning capacity (see
Thus, in the tenth form, the performance detected after the catalyst temperature exceeds the predetermined temperature (i.e., after the light-off) is defined as the exhaust cleaning capacity of the catalyst.
In an eleventh form of the engine self-diagnosis system according to the present invention, the catalyst performance A is oxygen storage capacity (see
Thus, in the eleventh form, the performance detected after the catalyst temperature exceeds the predetermined temperature (i.e., after the light-off) is defined as the oxygen storage capacity of the catalyst. The oxygen storage capacity (OSC) of a catalyst is decided depending on both the specific surface area (dispersibility) of a precious metal used in the catalyst and the content of an auxiliary catalyst such as ceria (or zirconia). Because the content of the auxiliary catalyst is hardly changed from the initial value, the OSC is substantially decided by sintering (cohesion) of the precious metal. Accordingly, the light-off performance (catalyst characteristic B) of the catalyst is estimated in terms of a sintering degree of the precious metal by diagnosing the OSC.
In a twelfth form of the engine self-diagnosis system according to the present invention, the catalyst performance A is given as exhaust cleaning capacity, and the catalyst performance B is given as the catalyst temperature T0 at which the exhaust cleaning rate is not smaller than the predetermined value (see
Thus, in the twelfth form, the performance detected after the catalyst temperature exceeds the predetermined temperature (i.e., after the light-off) is defined as the exhaust cleaning capacity of the catalyst, and the catalyst performance B estimated from the exhaust cleaning capacity after the light-off is specifically defined as the light-off temperature.
In a thirteenth form of the engine self-diagnosis system according to the present invention, the catalyst performance A is given as oxygen storage capacity, and the catalyst performance B is given as the catalyst temperature T0 at which the exhaust cleaning rate is not smaller than the predetermined value or the oxygen storage capacity is not smaller than a predetermined value (see
Thus, in the thirteenth form, the performance detected after the catalyst temperature exceeds the predetermined temperature (i.e., after the light-off) is defined as the oxygen storage capacity of the catalyst, and the catalyst performance B estimated from the oxygen storage capacity after the light-off is specifically defined as the light-off temperature.
In a fourteenth form of the engine self-diagnosis system according to the present invention, the system further comprises an exhaust component detecting unit disposed downstream of the catalyst (see
Thus, in the fourteenth form, exhaust components downstream of the catalyst are directly detected by the exhaust component detecting unit, and the exhaust cleaning rate after the light-off is detected based on the detected exhaust components. Then, the light-off performance is estimated based on the detected cleaning capacity.
In a fifteenth form of the engine self-diagnosis system according to the present invention, the system further comprises an O2 sensor or an A/F sensor downstream of the catalyst (see
Thus, in the fifteenth form, the A/F ratio downstream of the catalyst is directly detected by the O2 sensor or the A/F sensor, and the exhaust cleaning capacity after the light-off is detected based on the detected A/F ratio. Then, the light-off performance is estimated based on the detected cleaning capacity.
In a sixteenth form of the engine self-diagnosis system according to the present invention, the system further comprises a unit for detecting oxygen storage capacity of the catalyst based on an output signal from the O2 sensor or the A/F sensor (see
Thus, in the sixteenth form, the A/F ratio downstream of the catalyst is directly detected by the O2 sensor or the A/F sensor, and the oxygen storage capacity of the catalyst after the light-off is detected based on the detected A/F ratio. Then, the light-off performance is estimated based on the detected oxygen storage capacity.
In a seventeenth form of the engine self-diagnosis system according to the present invention, the system further comprises a unit for oscillating an O2 concentration or an air/fuel ratio upstream of the catalyst at a predetermined frequency; a unit for computing a component at the predetermined frequency of the output signal from the O2 sensor or the A/F sensor; and a unit for detecting oxygen storage capacity of the catalyst based on the computed component at the predetermined frequency (see
When the O2 concentration or the air/fuel ratio upstream of the catalyst is oscillated at the predetermined frequency, the oscillation of the O2 concentration or the air/fuel ratio downstream of the catalyst exhibits behaviors differing from those upstream of the catalyst due to the oxygen storage capacity of the catalyst if the catalyst (oxygen storage capacity) is in the light-off state. Based on that finding, in the seventeenth form, the oxygen storage capacity is detected by executing frequency analysis of the oscillation of the O2 concentration or the air/fuel ratio downstream of the catalyst, and the light-off performance is estimated based on the detected oxygen storage capacity.
In an eighteenth form of the engine self-diagnosis system according to the present invention, the system further comprises a unit for changing an O2 concentration or an air/fuel ratio upstream of the catalyst by a predetermined value; a response delay time computing unit for computing a response delay time from a time at which the O2 concentration or the air/fuel ratio upstream of the catalyst is changed by a predetermined value to a time at which an output signal from the O2 sensor downstream of the catalyst is changed by a predetermined value; and a unit for detecting oxygen storage capacity of the catalyst based on the computed response delay time (
When the O2 concentration or the air/fuel ratio upstream of the catalyst is changed by the predetermined value, the response delay time until the O2 concentration or the air/fuel ratio downstream of the catalyst is changed depends on the oxygen storage capacity of the catalyst if the catalyst (oxygen storage capacity) is in the light-off state. Based on that finding, in the eighteenth form, the oxygen storage capacity is detected by determining the response delay time until the O2 concentration or the air/fuel ratio downstream of the catalyst is changed, and the light-off performance is estimated based on the detected oxygen storage capacity.
In a nineteenth form of the engine self-diagnosis system according to the present invention, the system further comprises a unit for raising temperature of the catalyst; a catalyst temperature estimating unit; an O2 sensor, an A/F sensor, or an exhaust sensor disposed downstream of the catalyst; a unit for directly detecting, based on an output signal from the O2 sensor, the A/F sensor, or the exhaust sensor, whether the exhaust cleaning rate of the catalyst is not smaller than a predetermined value and the catalyst is in the light-off state; and an abnormality determining unit for determining the catalyst temperature raising unit to be abnormal, when the unit for directly detecting the catalyst light-off does not detect that the catalyst is in the light-off state, in spite of the catalyst temperature estimated by the catalyst temperature estimating unit reaching an estimated light-off temperature representing the catalyst performance B (see
Thus, the nineteenth form is intended to distinctly detect whether the light-off performance of the catalyst has deteriorated or the unit for activating the catalyst in a shorter time (i.e., the catalyst temperature raising unit) has deteriorated. Specifically, when the estimated catalyst temperature (not actual temperature) reaches the estimated light-off temperature, the catalyst should have been (normally) brought into the light-off state. Taking into account that point, whether the catalyst is in the light-off state or not is detected by using, e.g., the O2 sensor, the A/F sensor, or the exhaust sensor. If the detection result shows that the catalyst is not in the light-off state, this is determined as indicating that the catalyst temperature does not reach the light-off temperature. Then, the catalyst temperature raising unit is determined to be abnormal.
In a twentieth form of the engine self-diagnosis system according to the present invention, the system further comprises a unit for indicating the catalyst performance A and/or B or information related to the catalyst performance A and/or B.
In a twenty-first form of the engine self-diagnosis system according to the present invention, the system further comprises a unit for modifying an engine control parameter based on the catalyst performance A and/or B (see
Thus, the engine control parameter is modified based on the catalyst performance determined as described above, to thereby further reduce particular components (HC, CO and NOx) in engine exhaust.
In a twenty-second form of the engine self-diagnosis system according to the present invention, the system further comprises a unit for modifying a control parameter for the catalyst temperature raising unit based on the catalyst performance B represented by a catalyst temperature T0 at which an exhaust cleaning rate is not smaller than the predetermined value (see
Thus, in the twenty-second form, for example, a control parameter for engine startup is modified based on the catalyst light-off performance estimated as described above.
In a twenty-third form of the engine self-diagnosis system according to the present invention, the control parameter for the catalyst temperature raising unit is a retard amount of ignition timing and/or a period during which the ignition timing is retarded (see
Thus, in the twenty-third form, for example, the retard amount of ignition timing and/or the period during which the ignition timing is retarded is modified based on the catalyst light-off performance estimated as described above, to thereby activate the catalyst in a shorter time.
In addition, the present invention also provides an automobile equipped with the engine self-diagnosis system constituted as described above.
With the engine self-diagnosis system according to the present invention, the catalyst performance A after the light-off of the catalyst is detected for diagnosis, and the catalyst performance before or during the light-off (i.e., the catalyst performance B) is estimated based on the result of the detection and diagnosis. Therefore, the light-off performance of the catalyst can be diagnosed at a low cost and high accuracy without requiring addition or improvement of a sensor, etc.
BRIEF DESCRIPTION OF THE DRAWINGS
Embodiments of the present invention will be described below with reference to the drawings.
FIRST EMBODIMENT
An engine 10 shown in
Air supplied for combustion of fuel is taken in from an air cleaner 21 disposed at a start end of an intake passage 20 and enters a collector 56 through an airflow sensor 24 and an electronically-controlled throttle valve 25. Then, the intake air is introduced from the collector 56 to the combustion chamber 17 of each cylinder numbered #1, #2, #3 or #4 through an intake valve 28 that is disposed at a downstream end of the intake passage 20 (i.e., at an intake port). Further, a fuel injection valve 30 is disposed at the downstream end of the intake passage 20.
A gas mixture of the air introduced to the combustion chamber 17 and fuel injected from the fuel injection valve 30 is ignited by the ignition plug 35 and is burnt for explosion. Combustion waste gas (exhaust gas) is discharged through an exhaust valve 48 from the combustion chamber 17 to each individual passage portion 40A forming an upstream part of an exhaust passage 40. Then, the exhaust gas flows from the individual passage portion 40A into a three-way catalyst 50, which is disposed in the exhaust passage 40, through an exhaust collecting portion 40B. After cleaning by the three-way catalyst 50, the exhaust gas is discharged to the exterior.
An O2 sensor 51 is disposed in the exhaust passage 40 downstream of the three-way catalyst 50, and an A/F (air/fuel ratio) sensor 52 is disposed in the exhaust passage 40 upstream of the three-way catalyst 50 at a position near the exhaust collecting portion 40B.
The A/F sensor 52 has a linear output characteristic for the concentration of oxygen contained in the exhaust gas. Because the relationship between the concentration of oxygen in the exhaust gas and the air/fuel ratio is substantially linear, the air/fuel ratio in the exhaust collecting portion 40B can be determined based on a signal from the A/F sensor 52 for detecting the oxygen concentration. Also, based on a signal from the O2 sensor 51, it is possible to detect the oxygen concentration downstream of the three-way catalyst 50, or whether the exhaust gas is rich or lean with respect to the stoichiometric air/fuel ratio.
Further, a part of the exhaust gas discharged from the combustion chamber 17 to the exhaust passage 40 is introduced to the intake passage 20 through an EGR passage 41, as required, for circulation to the combustion chamber 17 of each cylinder through a branched passage portion of the intake passage 20. An EGR valve 42 for adjusting the EGR rate is disposed in the EGR passage 41.
A self-diagnosis system 1 of this embodiment comprises a control unit 100 with a microcomputer incorporated therein for executing various kinds of control of the engine 10.
The control unit 100 basically comprises, as shown in
The control unit 100 is supplied with, as input signals, a signal detected by the airflow sensor 24 and corresponding to the intake air amount, a signal detected by a throttle sensor 34 and corresponding to the opening degree of the throttle valve 25, a signal detected by a crank angle sensor 37 and indicating the rotation (engine rotation speed)/phase of a crankshaft 18, a signal detected by the O2 sensor 51 disposed in the exhaust passage 40 downstream of the three-way catalyst 50 and corresponding to the oxygen concentration in the exhaust gas, a signal detected by the A/F sensor 52 disposed in the exhaust collecting portion 40B of the exhaust passage 40 upstream of the three-way catalyst 50 and corresponding to the oxygen concentration (air/fuel ratio), a signal detected by a water temperature sensor 19 disposed in the cylinder 12 and corresponding to the temperature of the engine cooling water, a signal detected by an accelerator sensor 36 and corresponding to the amount of depression of an accelerator pedal 39 (which represents a torque demanded by a driver), and a signal detected by a vehicle speed sensor 29 and corresponding to the vehicle speed of an automobile in which the engine 10 is mounted.
In the control unit 100, when the signals outputted from the various sensors, such as the A/F sensor 52, the O2 sensor 51, the throttle sensor 34, the airflow sensor 24, the crank angle sensor 37, the water temperature sensor 16 and the accelerator sensor 36, are inputted, those signals are subjected to signal processing, e.g., removal of noise, in the input circuit 102 and then sent to the input/output ports 103. Respective values at the input ports are stored in the RAM 104 and are subjected to arithmetic/logical operations in the CPU 101. A control program describing the contents of the arithmetic/logical operations is written in the ROM 105 beforehand. Values computed in accordance with the control program and representing strokes of various actuators to be operated are stored in the RAM 104 and are sent to the output ports 103.
A signal for operating the ignition plug 35 is set as an on/off signal such that it is turned on when a current is supplied to a primary coil in an ignition output circuit 116 and turned off when a current is not supplied to the primary coil. The ignition timing is defined as a time at which the signal is shifted from the on- to off-state. The signal for operating the ignition plug 35, which has been set at the output port 103, is amplified by an ignition output circuit 116 to a level of energy sufficient for ignition and is then supplied to the ignition plug 35. Also, a signal for driving the fuel injection valve 30 (i.e., an air/fuel ratio control signal) is set as an on/off signal such that it is turned on when the fuel injection valve 30 is opened and turned off when it is closed. The driving signal is amplified by a fuel injection valve driving circuit 117 to a level of energy sufficient for opening the fuel injection valve 30 and is then supplied to the fuel injection valve 30. A driving signal for realizing the target opening degree of the electronically-controlled throttle valve 25 is sent to the electronically-controlled throttle valve 25 through an electronically-controlled throttle valve driving circuit 118.
The control unit 100 computes the air/fuel ratio upstream of the three-way catalyst 50 based on the signal from the A/F sensor 52, and also computes, based on the signal from the O2 sensor 51, the oxygen concentration downstream of the three-way catalyst 50, or whether the exhaust gas is rich or lean with respect to the stoichiometric air/fuel ratio. Further, by using the outputs of both the sensors 51, 52, the control unit 100 executes feedback control for sequentially modifying the fuel injection amount or the intake air amount so that the cleaning efficiency of the three-way catalyst 50 is optimized.
Performance diagnosis of the three-way catalyst 50 executed by the control unit 100 will be described in more detail below.
In an ordinary mode, the control unit 100 computes a fuel injection amount Ti for each of the cylinders #1-#4 based on a basic fuel injection amount Tp and an air/fuel ratio modification term Lalpha so that air/fuel ratios of all the cylinders are held at the stoichiometric air/fuel ratio. Then, when deterioration diagnosis is permitted, the control unit 100 oscillates the target air/fuel ratio at a predetermined frequency and estimates the after-light-off oxygen storage capacity (catalyst performance A) of the three-way catalyst 50 in accordance with predetermined frequency components of respective output signals from the A/F sensor 52 and the O2 sensor 51. Then, based on the detection result, the control unit 100 estimates the light-off temperature.
Each of the processing units will be described in more detail below.
<Basic Fuel Injection Amount Computing Unit 110 (
This computing unit 110 computes, based on the engine intake air amount, the fuel injection amount for realizing the target torque and the target air/fuel ratio at the same time under arbitrary operating conditions. Specifically, a basic fuel injection amount Tp is computed as shown in
<Deterioration Diagnosis Permission Determining Unit 130 (
This permission determining unit 130 determines whether the deterioration diagnosis of the three-way catalyst 50 is permitted.
Specifically, as shown in
In
ΔNe and ΔQa can be each given as the difference between a value computed in the preceding job and a value computed in the current job. Also, because the catalyst temperature depends on the temperature of the exhaust gas flowing into the catalyst and the temperature of the exhaust gas depends on the intake air amount Qa (fuel injection amount), etc., the catalyst temperature can be estimated based on Twn, Qa, an integrated value of Qa, etc. Further details are omitted here for the reason that various methods have already been proposed and are described in many books, papers, etc. Tcatdag is preferably set to a temperature at which the three-way catalyst 50 is in the light-off state at a sufficient level.
<Air/Fuel Ratio Modification Term Computing Unit 120 (
This computing unit 120 executes F/B (feedback) control based on the air/fuel ratio detected by the A/F sensor 52 so that the air/fuel ratio at an inlet of the three-way catalyst 50 is held at the target air/fuel ratio under arbitrary operating conditions. Specifically, as shown in
<Target Air/Fuel Ratio Computing Unit 121 (Frequency Response) (
This computing unit 121 computes the target air/fuel ratio in a frequency response manner. Specifically, this computation is executed as shown in
<After-Light-Off Oxygen Storage capacity Detecting Unit 140 (Frequency Response) (
This detecting unit 140 detects the oxygen storage capacity after the light-off. Specifically, this detection is executed as shown in
The frequency component computing unit 141 and the oxygen storage capacity computing unit 142 will be described below.
<Frequency Component Computing Unit 141 (
This computing unit 141 computes respective frequency components of the output Rabf of the A/F sensor 52 and the output RVO2 of the O2 sensor 51. Specifically, as shown in
<Oxygen Storage capacity Computing Unit 142 (
This computing unit 142 computes the oxygen storage capacity of the three-way catalyst 50. Specifically, as shown in
<Light-Off Temperature Estimating Unit 150 (
This computing unit 150 computes (estimates) the light-off temperature of the three-way catalyst 50. Specifically, as shown in
As understood from the above description, with the self-diagnosis system 10 of this embodiment, the target air/fuel ratio is oscillated at the predetermined frequency, and the after-light-off oxygen storage capacity (catalyst performance A) of the three-way catalyst 50 is detected in accordance with the predetermined frequency components of the output signals from the A/F sensor 52 and the O2 sensor 51. The light-off temperature (catalyst performance B) is then estimated based on the detection result. Therefore, the light-off performance of the catalyst can be diagnosed at a low cost and high accuracy without requiring addition or improvement of a sensor, etc.
SECOND EMBODIMENT
In an ordinary mode, the control unit 100 computes a fuel injection amount Ti per cylinder based on a basic fuel injection amount Tp and an air/fuel ratio modification term Lalpha so that air/fuel ratios of all the cylinders are held at the stoichiometric air/fuel ratio. While that process is the same as that in the first embodiment, this second embodiment differs in the following point. When the deterioration diagnosis is permitted, the air/fuel ratio is shifted from the stoichiometric air/fuel ratio by a predetermined value for a predetermined time, and the after-light-off oxygen storage capacity (catalyst performance A) of the three-way catalyst 50 is detected in accordance with a response delay time between respective output signals from the A/F sensor 52 and the O2 sensor 51. Then, based on the detection result, the control unit 100 estimates the light-off temperature (catalyst characteristic B).
The units 221, 240 and 250 executing processing in a different manner from that in the first embodiment will be described in more detail below.
<Target Air/Fuel Ratio Computing Unit 221 (step response) (
This computing unit 221 is substituted for the target air/fuel ratio computing unit 121 (see
<After-Light-Off Oxygen Storage capacity Detecting Unit 240 (Step Response) (
This detecting unit 240 detects the oxygen storage capacity after the light-off. Specifically, as shown in
The response delay time computing unit 241 and the oxygen storage capacity computing unit 242 will be described in more detail below.
<Response Delay Time Computing Unit 241 (
This computing unit 241 computes the response delay time from the output Rabf of the A/F sensor 52 to the output RVO2 of the O2 sensor 51. Specifically, as shown in
<Oxygen Storage capacity Computing Unit 242 (
This computing unit 242 computes the oxygen storage capacity of the three-way catalyst 50. Specifically, as shown in
<Light-Off Temperature Estimating Unit 250>
This estimating unit 250 is substantially the same as the estimating unit 150 in the first embodiment, and therefore a detailed description thereof is omitted here.
THIRD EMBODIMENT
In an ordinary mode, the control unit 100 computes a fuel injection amount Ti per cylinder based on a basic fuel injection amount Tp and an air/fuel ratio modification term Lalpha so that air/fuel ratios of all the cylinders are held at the stoichiometric air/fuel ratio. While that process is the same as that in the first embodiment, this third embodiment differs in the following point. When the deterioration diagnosis is permitted, the target air/fuel ratio is oscillated at a predetermined frequency, and the after-light-off exhaust cleaning capacity (catalyst performance A) of the three-way catalyst 50 is detected in accordance with an output signals of the NOx sensor 53 at that time. Then, based on the detection result, the control unit 100 estimates the light-off temperature (catalyst characteristic B).
The units 340 and 350 executing processing in a different manner from that in the first and second embodiments will be described in more detail below.
<After-Light-Off Exhaust Cleaning Capacity Detecting Unit 340 (
This detecting unit 340 detects the exhaust cleaning capacity after the light-off. Specifically, the detection is executed as shown in
<Light-Off Temperature Estimating Unit 350 (
This estimating unit 350 is substantially the same as the estimating units in the first and second embodiments, and therefore a detailed description thereof is omitted here.
While this third embodiment employs the NOx sensor, similar processing to that described above can also be executed by using, for example, an HC sensor or a CO sensor.
FOURTH EMBODIMENT
<Ignition Timing Setting Unit 160 (
This setting unit 160 sets the ignition timing. Specifically, the setting is executed as shown in
While the embodiments have been described above in connection with the case using the three-way catalyst, the present invention is not limited to the three-way catalyst so long as a catalyst has the three-way performance, and the present invention is also applicable to the cases using an HC adsorbing combustion catalyst, a lean NOx catalyst, etc. In particular, the present invention can be advantageously applied to the case using the HC adsorbing combustion catalyst because the light-off temperature is a very important factor in deciding the performance of that catalyst.
Claims
1. An engine self-diagnosis system comprising:
- means for directly or indirectly detecting performance A of an exhaust cleaning catalyst when temperature of said catalyst or temperature of exhaust gas flowing into said catalyst is within a predetermined temperature range; and
- means for, based on the detected catalyst performance A, estimating performance B of said catalyst which is resulted, when the temperature of said catalyst is outside the predetermined temperature range.
2. The engine self-diagnosis system according to claim 1, wherein said catalyst has at least three-way performance.
3. The engine self-diagnosis system according to claim 1, wherein said catalyst is an HC adsorbing combustion catalyst that adsorbs HC when the catalyst temperature is within a predetermined temperature range, desorbs the adsorbed HC when the catalyst temperature exceeds the predetermined temperature range, and cleans the adsorbed and desorbed HC.
4. The engine self-diagnosis system according to claim 1, wherein said catalyst is a lean NOx catalyst.
5. The engine self-diagnosis system according to Claim 1, further comprising:
- means for directly or indirectly detecting the temperature of said catalyst;
- means for directly or indirectly detecting the catalyst performance A when the catalyst temperature detected by said detecting means is within a temperature range in which an exhaust cleaning rate is not smaller than a predetermined value; and
- means for, based on the detected catalyst performance A, estimating the catalyst performance B resulted when the catalyst temperature detected by said detecting means is within a temperature range in which the exhaust cleaning rate is smaller than the predetermined value.
6. The engine self-diagnosis system according to claim 1, wherein the catalyst performance B is a catalyst temperature T0 at which the exhaust cleaning rate is not smaller than the predetermined value.
7. The engine self-diagnosis system according to claim 6, further comprising catalyst deterioration determining means for determining that said catalyst has deteriorated, when the catalyst temperature T0 at which the exhaust cleaning rate is not smaller than the predetermined value exceeds a predetermined temperature.
8. The engine self-diagnosis system according to claim 7, wherein said catalyst is an HC adsorbing combustion catalyst, and said catalyst deterioration determining means determines that said HC adsorbing combustion catalyst has deteriorated, when the catalyst temperature T0 at which the exhaust cleaning rate is not smaller than the predetermined value exceeds a predetermined temperature.
9. The engine self-diagnosis system according to claim 7, wherein said catalyst is a lean NOx catalyst, and said catalyst deterioration determining means determines that said lean NOx catalyst has deteriorated, when the catalyst temperature T0 at which the exhaust cleaning rate is not smaller than the predetermined value exceeds a predetermined temperature.
10. The engine self-diagnosis system according to claim 1, wherein the catalyst performance A is exhaust cleaning capacity.
11. The engine self-diagnosis system according to claim 1, wherein the catalyst performance A is oxygen storage capacity.
12. The engine self-diagnosis system according to claim 1, wherein the catalyst performance A is given as exhaust cleaning capacity, and the catalyst performance B is given as the catalyst temperature T0 at which the exhaust cleaning rate is not smaller than the predetermined value.
13. The engine self-diagnosis system according to claim 1, wherein the catalyst performance A is given as oxygen storage capacity, and the catalyst performance B is given as the catalyst temperature T0 at which the exhaust cleaning rate is not smaller than the predetermined value or the oxygen storage capacity is not smaller than a predetermined value.
14. The engine self-diagnosis system according to claim 1, further comprising exhaust component detecting means disposed downstream of said catalyst.
15. The engine self-diagnosis system according to claim 1, further comprising an O2 sensor or an A/F sensor downstream of said catalyst.
16. The engine self-diagnosis system according to claim 15, further comprising means for detecting oxygen storage capacity of said catalyst based on an output signal from said O2 sensor or said A/F sensor.
17. The engine self-diagnosis system according to claim 15, further comprising:
- means for oscillating an O2 concentration or an air/fuel ratio upstream of said catalyst at a predetermined frequency;
- means for computing a component at the predetermined frequency of the output signal from said O2 sensor or said A/F sensor; and
- means for detecting oxygen storage capacity of said catalyst based on the computed component at the predetermined frequency.
18. The engine self-diagnosis system according to claim 15, further comprising:
- means for changing an O2 concentration or an air/fuel ratio upstream of said catalyst by a predetermined value;
- response delay time computing means for computing a response delay time from a time at which the O2 concentration or the air/fuel ratio upstream of said catalyst is changed by a predetermined value to a time at which an output signal from said O2 sensor downstream of said catalyst is changed by a predetermined value; and
- means for detecting oxygen storage capacity of said catalyst based on the computed response delay time.
19. The engine self-diagnosis system according to claim 1, further comprising:
- means for raising temperature of said catalyst;
- catalyst temperature estimating means;
- an O2 sensor, an A/F sensor, or an exhaust sensor disposed downstream of said catalyst;
- means for directly detecting, based on an output signal from said O2 sensor, said A/F sensor, or said exhaust sensor, whether the exhaust cleaning rate of said catalyst is not smaller than a predetermined value and said catalyst is in a light-off state; and
- abnormality determining means for determining said catalyst temperature raising means to be abnormal, when said means for directly detecting catalyst light-off does not detect that said catalyst is in the light-off state, in spite of the catalyst temperature estimated by said catalyst temperature estimating means reaching an estimated light-off temperature representing the catalyst performance B.
20. The engine self-diagnosis system according to claim 1, further comprising means for indicating the catalyst performance A and/or B or information related to the catalyst performance A and/or B.
21. The engine self-diagnosis system according to claim 1, further comprising means for modifying an engine control parameter based on the catalyst performance A and/or B.
22. The engine self-diagnosis system according to claim 21, further comprising means for modifying a control parameter for said catalyst temperature raising means based on the catalyst performance B represented by a catalyst temperature T0 at which an exhaust cleaning rate is not smaller than the predetermined value.
23. The engine self-diagnosis system according to claim 21, wherein the control parameter for said catalyst temperature raising means is a retard amount of ignition timing and/or a period during which the ignition timing is retarded.
24. An automobile equipped with the engine self-diagnosis system according to any one of claims 1 to 23.
Type: Application
Filed: Nov 14, 2005
Publication Date: May 18, 2006
Applicant: HITACHI, LTD. (TOKYO)
Inventors: Shinji Nakagawa (Hitachinaka), Kozo Katogi (Hitachi), Minoru Ohsuga (Hitachinaka)
Application Number: 11/271,988
International Classification: F01N 3/00 (20060101); F01N 7/00 (20060101);