Semiconductor device

An electrostatic discharge protected transistor of the present invention includes transistors in an active region composed of a p-type semiconductor substrate and surrounded by element isolation regions. On the active region composed of the p-type semiconductor substrate, an on-source silicide film and an on-drain silicide film are provided. The on-drain silicide film is not provided in a portion located on a boundary of each transistor and divided to correspond to the respective transistors. As a result, regions between respective pairs of the transistors have high resistances, and it is, therefore, possible to prevent a current from flowing between the different transistors and prevent local current concentration. It is thereby possible to allow the electrostatic discharge protected transistor to make most use of an electrostatic destruction protection capability per unit area without increasing an area of the transistor.

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Description
CROSS REFERENCE TO RELATED APPLICATIONS

This application claims priority under 35 U.S.C §119 on patent application Ser. No. 2004-013096 filed in Japan on Jan. 21, 2004, the entire contents of which are hereby incorporated by reference.

BACKGROUND OF THE INVENTION

The present invention relates to a semiconductor device. More specifically, the present invention relates to an electrostatic discharge protected transistor.

In recent years, a silicide structure has been widely adopted for a semiconductor device so as to prevent an increase in-parasitic resistance due to a reduction in a thickness of a diffused layer following a scale down of a metal oxide semiconductor (MOS) device. Since the silicide structure has the property of reducing diffusion resistance, the parasitic resistance can be reduced. However, if a silicide film is formed on a plurality of element formation regions, a current tends to flow between the adjacent element formation regions. Due to this, if the silicide structure is applied to elements, such as electrostatic discharge protected transistors, each of which needs to suddenly carry a high current, in particular, the current disadvantageously concentrates on one point and thermal destruction eventually occurs. Therefore, there is proposed a method for preventing current concentration by sub-dividing the electrostatic discharge protected transistors into sets (semiconductor moats), and keeping a high resistance between the adjacent electrostatic discharge protected transistors (see, for example, U.S. Pat. No. 4,825,280).

A conventional electrostatic discharge protected transistor sub-divided into sets according to the semiconductor moats will now be described with reference to FIGS. 10 and 11A, 11B, and 11C.

FIG. 10 is a plan view which depicts the conventional electrostatic discharge protected transistor which includes a silicide film. FIGS. 11A to 11C are sections that depict the conventional electrostatic discharge protected transistor. Specifically, FIG. 11A is a section taken along a line A4-A4 of FIG. 10, FIG. 11B is a section taken along a line B4-B4 of FIG. 10, and FIG. 11C is a section taken along a line C4-C4 of FIG. 10.

As shown in FIG. 10, the conventional electrostatic discharge protected transistor is constituted so that a plurality of transistors 121, 122 and 123 are arranged to share a common gate electrode among them.

As shown in FIG. 11A, each of the transistors 121 to 123 includes element isolation regions 102 of a shallow trench isolation (STI) structure each of which has an insulating film buried in a trench provided in a p-type semiconductor substrate 101 that consists of silicon, a gate insulating film 103 which is provided on an active region of the p-type semiconductor substrate 101 and which is composed of a silicon oxide film, a gate electrode 104 which is provided on the gate insulating film 103 and which is composed of a doped polysilicon film, and an on-gate silicide film 105G which is formed on the gate electrode 104.

Each of the transistors 121 to 123 also includes n-type low-concentration diffused layers 106 which are formed in regions of the active region of the semiconductor substrate 101 which regions are located below sides of the gate electrode 104, respectively, insulating sidewall spacers 107 which are formed on side surfaces of the gate electrode 104, respectively, an n-type high-concentration drain region 108D (108D1, 108D2, or 108D3) and an n-type high-concentration source region 108S (108S1, 108S2, or 108S3) which are formed in regions of the active region of the semiconductor substrate 101 which regions are located below respective sides of the sidewalls 107, an on-drain silicide film 105D (105D1, 105D2, or 105D3) which is formed on the n-type high-concentration drain region 108D, and an on-source silicide film 105S (105S1, 105S2, or 105S3) which is formed on the n-type high-concentration source region 108S.

Further, each transistor includes an interlayer insulating film 109 formed on the semiconductor substrate 101, a drain contact 110D (110D1, 110D2, or 110D3) which penetrates the interlayer insulating film 109 on the n-type high-concentration drain region 108D and which reaches the on-drain silicide film 105D, a source contact 110S (110S1, 110S2, or 110S3) which penetrates the interlayer insulating film 109 on the n-type high-concentration source region 108S and which reaches the on-source silicide film 105S, metal wirings 111D and 111S which are formed on the interlayer insulating film 109 so as to be connected to the drain contact 110D and the source contact 110S, respectively, and each of which consists of Al or Al alloy, and an interlayer insulating film 112 formed on the interlayer insulating film 109 and the metal wirings 111D and 111S.

With this structure, the on-drain silicide films 105D1, 105D2, and 105D3, the n-type high-concentration drain regions 108D1, 108D2, and 108D3, the on-source silicide films 105S1, 105S2, and 105S3, and the n-type high-concentration source regions 108S1, 108S2, and 108S3 are isolated from one another by the element isolation regions 102, respectively. The entire electrostatic discharge protected transistor can, therefore, prevent occurrence of local current concentration.

However, according to the conventional art, each of the transistors 121 to 123 is sub-divided into sub-transistors corresponding to the respective semiconductor moats. It is, therefore, necessary to provide regions for isolating diffused layers of the respective sub-transistors from one another within each of the transistors 121 to 123. This disadvantageously increases a total area of the electrostatic discharge protected transistor.

SUMMARY OF THE INVENTION

It is an object of the present invention to prevent local current concentration without increasing an area of an integrated circuit including salicide transistors.

According to one aspect of the present invention, there is provided a first semiconductor device, comprising: a semiconductor substrate which includes an active region; an element isolation region provided in a region surrounding sides of the active region of the semiconductor substrate; a gate insulating film provided on the active region; a gate electrode provided on the gate insulating film; a source region and a drain region which are provided in regions located below sides of the gate electrode in the active region, respectively; an on-source silicide film provided on the source region; an on-drain silicide film provided on the drain region; a plurality of source contacts which are provided over the source region with the on-source silicide film interposed therebetween, and which are aligned in a gate width direction; and a plurality of drain contacts which are provided over the drain region with the on-drain silicide film interposed therebetween, and which are aligned in the gate width direction, wherein the on-drain silicide film is provided to be divided into a plurality of on-drain silicide films and the resultant on-drain silicide films are isolated from one another in at least one region out of regions located between respective adjacent pairs of the drain contacts among the plurality of drain contacts.

By so constituting, the region in which the on-drain silicide films are not provided has a high resistance. Therefore, it is possible to prevent a current flowing between one drain contact and one source contact from flowing between the other drain contact and the other source contact for adjacent drain contacts. Thus, local current concentration can be prevented without causing an increase in the area of the semiconductor device.

It is preferable that the on-drain silicide film is provided to be divided into segments and the resultant divided on-drain silicide films are isolated to correspond to the drain contacts, respectively. If so, the on-drain suicide films are provided to be isolated from one another to correspond to the respective drain contacts, thereby making it possible to ensure preventing the current from flowing between the elements.

The on-source silicide film may be provided on an entire surface of the source region.

Needless to say, however, if the on-source silicide film is divided into a plurality of on-source silicide films and the resultant on-source silicide films are isolated from one another in at least one region out of regions located between respective adjacent pairs of the source contacts among the plurality of source contacts, it is possible to further ensure preventing the current concentration.

As a specific structure for isolating the on-drain silicide films from one another, there is a structure in which a protection film is provided on the drain region in at least one region out of regions put between the respective adjacent pairs of the drain contacts among the plurality of drain contacts, thereby providing the on-drain silicide films to be isolated from one another.

The gate electrode may be composed of a polysilicon film, and an on-gate silicide film may be formed on the gate electrode.

According to another aspect of the present invention, there is provided a second semiconductor device, comprising: a semiconductor substrate which includes an active region; an element isolation region provided in a region surrounding sides of the active region of the semiconductor substrate; a gate insulating film provided on the active region; a gate electrode provided on the gate insulating film; a source region and a drain region which are provided in regions located below sides of the gate electrode in the active region, respectively; an on-source silicide film provided on the source region; an on-drain silicide film provided on the drain region; a plurality of source contacts which are provided over the source region with the on-source silicide film interposed therebetween, and which are aligned in a gate width direction; and a plurality of drain contacts which are provided over the drain region with the on-drain silicide film interposed therebetween, and which are aligned in the gate width direction, wherein the on-drain silicide film includes a narrow-width silicide region in at least one region out of regions located between respective adjacent pairs of the drain contacts among the plurality of drain contacts, the narrow-width silicide region being smaller in a width in a gate length direction than respective regions where the drain contacts are formed.

By so constituting, the narrow-width silicide film has a high resistance. Therefore, it is possible to prevent a current flowing between the drain contact and the source contact of one element from flowing between the drain contact and the source contact of the other element. Thus, local current concentration can be prevented without causing an increase in the area of the semiconductor device.

It is preferable that the narrow-width silicide region is provided in each of the regions located between the respective adjacent pairs of the drain contacts among the plurality of drain contacts. If so, on-drain silicide films are provided to be isolated from one another to correspond to respective elements. It is, therefore, possible to ensure preventing a current from flowing between the elements.

As a specific structure for providing the narrow-width silicide film, there is a structure in which a dummy gate insulating film and a dummy gate electrode located on the dummy gate insulating film are provided on the at least one region out of the regions located between the respective adjacent pairs of the drain contacts among the plurality of drain contacts, and in which the narrow-width silicide region is provided on the drain region located between the dummy gate electrode and the gate electrode. With this structure, the dummy gate insulating film and the dummy gate electrode can be formed to have a smaller plane area than that of the conventional element isolation region. It is, therefore, possible to prevent an increase in the area of the semiconductor device. Further, since the gat electrode and the gate capacitance are provided to be isolated from each other, the gate capacitance is not increased.

As another specific structure for providing the narrow-width silicide film, there is a structure in which a protection film is provided on the at least one region out of the regions located between the respective adjacent pairs of the drain contacts among the plurality of drain contacts on the train region, and in which the narrow-width silicide region is provided on the drain region located between the protection film and the gate electrode. With this structure, the on-drain silicide film on the adjacent drain regions can be set to have a high resistance without isolating the adjacent drain regions from each other. Therefore, it is possible to secure the drain region that functions as the active region, and thereby prevent an increase in the area of the semiconductor device.

A width of the drain region in the gate length direction in the at least one region in which the narrow-width silicide region is formed may be equal to a width of the drain region in the gate length direction in the regions in which the drain contacts are formed.

Further, in the second semiconductor device according to the present invention, similarly to the first semiconductor device, the on-source silicide film may include a narrow-width silicide region in at least one region out of regions located between respective adjacent pairs of the source contacts among the plurality of source contacts, the narrow-width silicide region being smaller in a width in a gate length direction than respective regions where the source contacts are formed. If so, it is possible to further ensure preventing the current concentration.

As a specific structure for providing the source-side narrow-width silicide region, there is a structure in which a dummy gate insulating film and a dummy gate electrode located on the dummy gate insulating film are provided on the at least one region out of the regions located between the respective adjacent pairs of the source contacts among the plurality of source contacts on the source region, and in which the source-side narrow-width silicide film is provided on the source region located between the dummy gate electrode and the gate electrode.

As another specific structure for providing the source-side narrow-width silicide film, there is a structure in which a source-side protection film is provided on the at least one region out of the regions located between the respective adjacent pairs of the source contacts among the plurality of source contacts on the source region, and in which the source-side narrow-width silicide region is provided on the source region located between the source-side protection film and the gate electrode.

A width of the source region in the gate length direction in the at least one region in which the source-side narrow-width silicide region is formed may be equal to a width of the source region in the gate length direction in the regions in which the source contacts are formed.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a plan view which depicts an electrostatic discharge protected transistor according to a first embodiment of the present invention.

FIGS. 2A to 2C are sections which depict the electrostatic discharge protected transistor according to the first embodiment of the present invention, wherein FIG. 2A is a section taken along a line A1-A1 of FIG. 1, FIG. 2B is a section taken along a line B1-B1 of FIG. 1, and FIG. 2C is a section taken along a line C1-C1 of FIG. 1.

FIG. 3 is a plan view which depicts a modification of the electrostatic discharge protected transistor according to the first embodiment of the present invention.

FIG. 4 is a plan view which depicts a electrostatic discharge protected transistor according to a second embodiment of the present invention.

FIGS. 5A to 5C are sections which depict the electrostatic discharge protected transistor according to the second embodiment of the present invention, wherein FIG. 5A is a section taken along a line A2-A2 of FIG. 4, FIG. 5B is a section taken along a line B2-B2 of FIG. 4, and FIG. 5C is a section taken along a line C2-C2 of FIG. 4.

FIG. 6 is a plan view which depicts a modification of the electrostatic discharge protected transistor according to the second embodiment of the present invention.

FIG. 7 is a plan view which depicts an electrostatic discharge protected transistor according to a third embodiment of the present invention.

FIGS. 8A to 8C are sections which depict the electrostatic discharge protected transistor according to the first embodiment of the present invention, wherein FIG. 8A is a section taken along a line A3-A3 of FIG. 7, FIG. 8B is a section taken along a line B3-B3 of FIG. 7, and FIG. 8C is a section taken along a line C3-C3 of FIG. 7.

FIG. 9 is a plan view which depicts a modification of the electrostatic discharge protected transistor according to the second embodiment of the present invention.

FIG. 10 is a plan view which depicts a conventional electrostatic discharge protected transistor including a silicide film.

FIGS. 11A to 11C are sections which depict the conventional electrostatic discharge protected transistor, wherein FIG. 11A is a section taken along a line A4-A4 of FIG. 10, FIG. 11B is a section taken along a line B4-B4 of FIG. 10, and FIG. 11C is a section taken along a line C4-C4 of FIG. 10.

DETAILED DESCRIPTION OF THE INVENTION

Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings, in which the same reference numerals denote the same components, respectively.

First Embodiment

A structure of an electrostatic discharge protected transistor according to a first embodiment of the present invention will be described with reference to FIG. 1 and FIGS. 2A to 2C.

FIG. 1 is a plan view which depicts an electrostatic discharge protected transistor according to the first embodiment of the present invention. FIGS. 2A to 2C are sections which depict the electrostatic discharge protected transistor according to the first embodiment of the present invention. Specifically, FIG. 2A is a section taken along a line A1-A1 of FIG. 1, FIG. 2B is a section taken along a line B1-B1 of FIG. 1, and FIG. 2C is a section taken along a line C1-C1 of FIG. 1.

As shown in FIG. 1, the electrostatic discharge protected transistor according to the first embodiment is constituted so that a plurality of transistors, i.e., transistors 21, 22, and 23 are arranged to share a common electrode 4 among them.

As shown in FIG. 2A, each of the transistors 21 to 23 includes an element isolation region 2 of an STI structure which has an insulating film buried in a trench provided in a p-type semiconductor substrate 1 that consists of silicon, a gate insulating film 3 which is provided on an active region of the p-type semiconductor substrate 1 and which is composed of a silicon oxide film, a gate electrode 4 which is provided on the gate insulating film 3 and which is composed of a doped polysilicon film, and an on-gate silicide film 5G which is formed on the gate electrode 4.

Each of the transistors 21 to 23 also includes n-type low-concentration diffused layers 6 which are formed in regions of the active region of the semiconductor substrate 1 which regions are located below respective sides of the gate electrode 4, insulating sidewall spacers 7 which are formed on respective side surfaces of the gate electrode 4, an n-type high-concentration drain region 8D and an n-type high-concentration source region 8S which are formed in regions of the active region of the semiconductor substrate 1 which regions are located below respective sides of the sidewalls 7, an on-drain silicide film 5D (5D1, 5D2, or 5D3) which is formed on the n-type high-concentration drain region 8D, and an on-source silicide film 5S which is formed on the n-type high-concentration source region 8S. The on-gate silicide film 5G, the on-drain silicide film 5D, and the on-source silicide film 5S are composed of cobalt silicide films, respectively, and are formed simultaneously by a salicide technique.

Further, each transistor includes an interlayer insulating film 9 formed on the semiconductor substrate 1, a drain contact 10D (10D1, 10D2, or 10D3) which penetrates the interlayer insulating film 9 on the n-type high-concentration drain region 8D and which reaches the on-drain silicide film 5D, a source contact 10S (10S1, 10S2, or 10S3) which penetrates the interlayer insulating film 9 on the n-type high-concentration source region 8S and which reaches the on-source silicide film 5S, metal wirings 11D and 11S which are formed on the interlayer insulating film 9 so as to be connected to the- drain contact 10D and the source contact 10S, respectively, and each of which consists of Al or Al alloy, and an interlayer insulating film 12 formed on the interlayer insulating film 9 and the metal wirings 11D and 11S. The metal wirings 11D and 11S may be formed by a so-called single damascene method for forming each of the metal wirings 11D and 11S by forming a contact hole and a wiring groove in an interlayer insulating film and then burying a Cu film.

A first feature of the first embodiment is in that the element isolation region 2 is not provided in a region located on a boundary of each of the transistors 21 to 23, as shown in FIGS. 2B and 2C. Namely, the active regions of the transistors 21 to 23 are isolated from another region by the element isolation regions 2 but the transistors 21 to 23 are not isolated from one another.

A second feature of the first embodiment is in that the on-drain silicide films 5D1, 5D2, and 5D3 are provided on the n-type high-concentration drain region 8D to be divided by regions 13D to correspond to the respective transistors 21 to 23 as shown in FIG. 1 and FIGS. 2A to 2C. In addition, the on-source silicide film 5S is formed on an entire surface of the n-type high-concentration source region 8S.

In this embodiment, since the on-drain silicide films 5D1, 5D2, and 5D3 are provided to correspond to the respective transistors 21 to 23 on the n-type high-concentration drain region 8D, a resistance of the region 13D between the adjacent drain regions is high. This can prevent a current from flowing between the adjacent transistors, e.g., prevent a current flowing between the drain contact 10D1 and the source contact 10S1 from flowing between the drain contact 10D2 and the source contact 10S2. Accordingly, the transistors 21 to 23 are not isolated from one another by the element isolation regions 2, SO that local curtent concentration can be prevented without increasing an area of the electrostatic discharge protected transistor. Since a drain region is higher in electric field than a source region, current concentration tends to occur to the drain region more frequently than the source region. For this reason, the on-drain silicide films 5D (5D1, 5D2, and 5D3) are formed for the respective transistors 21 to 23, and the common on-source silicide film 5S is provided to be shared among the transistors 21 to 23.

A method for manufacturing the semiconductor device according to this embodiment will next be described briefly.

First, the element isolation region 2, the gate insulating film 3, the gate electrode 4, and the n-type low-concentration diffused layers 6 are formed using a well-known technique. An oxide film having a thickness of 50 nm for formation of a sidewall is then formed on the substrate 1, and n-type impurities such as arsenic (As) or phosphorus (P) are doped by ion implantation, thereby forming the n-type high-concentration drain region 8D and the n-type high-concentration source region 8S.

Using photolithography and dry etching technique, the oxide film is selectively etched, thereby forming the sidewall spacers 7 on the respective side surfaces of the gate electrode 4. At the same time, a protection film (not shown) composed of an oxide film is formed on a part (each region 13D) on the high-concentration drain region 8D. This protection film is formed in a region between the adjacent drain contacts 10D, to be formed at a later step, so as to cross the n-type high-concentration drain region 8D in a gate length direction.

After forming a cobalt film on the entire surface of the substrate 1, a first heat treatment is performed for siliciding the cobalt film, thereby forming the on-gate silicide film 5G on the gate electrode 4, the on-drain silicide films 5D (5D1, 5D2, and 5D3) on the n-type high-concentration drain region 8D, and the on-source silicide film 5S on the n-type high-concentration source region 8S. At this time, the cobalt silicide film is not formed on the protection film formed on the region 13D in the n-type high-concentration drain region 8D. Therefore, the on-drain silicide film 5D is formed to be divided to the three on-drain silicide films 5D1, 5D2, and 5D3.

After selectively removing the unreacted cobalt film, a second heat treatment is performed to thereby stabilize structures of the silicide films 5G, 5S, and 5D. The protection film is then removed.

After forming the interlayer insulating film 9 on the substrate 1, a plurality of contact holes are formed in the interlayer insulating film 9, and a conductive material is buried into each contact hole, thereby forming the drain contact 10D1, 10D2, 10D3, and the source contacts 10S1, 10S2, and 10S3. Next, after forming the metal wirings 11D and 11S connected to the drain contacts 10D1, 10D2, and 10D3, and to the source contacts 10S1, 10S2, and 10S3 on the interlayer insulating film 9, respectively, the interlayer insulating film 12 is formed. The semiconductor device according to this embodiment can be thereby obtained.

Alternatively, the protection film for preventing the silicide film from being formed on the region 13D may be left without removing it. If so, with the structure shown in FIGS. 1, 2B, and 2C, the protection film remains present -between the n-type high-concentration drain region 8D and the interlayer insulating film 9 in the region 13D which is located on the n-type high-concentration drain region 8D and on which the silicide film is not formed.

Modification of First Embodiment

A modification of the first embodiment will be described with reference to FIG. 3. FIG. 3 is a plan view which depicts a modification of the electrostatic discharge protected transistor according to the first embodiment of the present invention. In FIG. 3, the same reference numerals denote the same constituent elements as those in the first embodiment shown in FIG. 1.

In this modification, the on-source silicide film 5S on the n-type concentration source region 8S is divided to the three silicide films 5S1, 5S2, and 5S3 to correspond to the respective transistors 21 to 23. The other constituent elements are equal to those shown in FIG. 1.

In this modification, since the on-source silicide films 5S1, 5S2, and 5S3 are isolated from one another by the regions 13S, adjacent source contacts 10S1, 10S2, and 10S3 are not electrically connected to one another by the silicide film.

With this configuration, the same advantages as those of the first embodiment can be attained. In addition, since the on-source suicide films 5S1, 5S2, and 5S3 are isolated from one another to correspond to the respective elements, it is possible to further ensure preventing the local current concentration. Namely, since the regions 13D between the respective pairs of the adjacent drains and the regions 13S between the respective pairs of the adjacent sources have high resistances, it is possible to prevent a current from flowing between the adjacent transistors, e.g., prevent a current flowing between the drain contact 10D1 and the source contact 10S1 from flowing between the drain contact 10D2 and the source contact 10S2. As a consequence and because of the fact that the transistors 21 to 23 are not isolated from one another by the element isolation regions, it is possible to prevent the local current concentration without causing an increase in the area of the semiconductor device.

Second Embodiment

A structure of an electrostatic discharge protected transistor according to a second embodiment of the present invention will be described with reference to FIG. 4 and FIGS. 5A to 5C.

FIG. 4 is a plan view which depicts an electrostatic discharge protected transistor according to the second embodiment of the present invention. FIGS. 5A to 5C are sections which depict the electrostatic discharge protected transistor according to the second embodiment of the present invention. Specifically, FIG. 5A is a section taken along a line A2-A2 of FIG. 4, FIG. 5B is a section taken along a line B2-B2 of FIG. 1, and FIG. 5C is a section taken along a line C2-C2 of FIG. 5.

As shown in FIG. 4, the electrostatic discharge protected transistor according to the second embodiment is constituted so that a plurality of transistors, i.e., transistors 21, 22, and 23 are arranged to share a common electrode 4 among them.

As shown in FIG. 5A, each of the transistors 21 to 23 includes an element isolation region 2 of an STI structure which has an insulating film buried in a trench formed in a p-type semiconductor substrate 1 that consists of silicon, a gate insulating film 3 which is provided on an active region of the p-type semiconductor substrate 1 and which is composed of a silicon oxide film, a gate electrode 4 which is provided on the gate insulating film 3 and which is composed of a doped polysilicon film, and an on-gate silicide film 5G which is provided on the gate electrode 4.

Each of the transistors 21 to 23 also includes n-type low-concentration diffused layers 6 which are formed in regions of the active region of the semiconductor substrate 1 which regions are located below respective sides of the gate electrode 4, insulating sidewall spacers 7 which are formed on respective side surfaces of the gate electrode 4, an n-type high-concentration drain region 8D and an n-type high-concentration source region 8S which are formed in regions of the active region of the semiconductor substrate 1 which regions are located below respective sides of the sidewalls 7, an on-drain silicide film 5D which is formed on the n-type high-concentration drain region 8D, and an on-source silicide film 5S which is formed on the n-type high-concentration source region 8S. The on-gate silicide film 5G, the on-drain silicide film 5D, and the on-source silicide film 5S are composed of cobalt silicide films, respectively, and are formed simultaneously by a salicide technique.

Further, each transistor includes an interlayer insulating film 9 formed on the semiconductor substrate 1, a drain contact 10D (10D1, 10D2, or 10D3) which penetrates the interlayer insulating film 9 on the n-type high-concentration drain region 8D and which reaches the on-drain silicide film 5D, a source contact 10S (10S1, 10S2, or 10S3) which penetrates the interlayer insulating film 9 on the n-type high-concentration source region 8S and which reaches the on-source silicide film 5S, metal wirings 11D and 11S which are formed on the interlayer insulating film 9 so as to be connected to the drain contact 10D and the source contact 10S, respectively, and each of which consists of Al or Al alloy, and an interlayer insulating film 12 formed on the interlayer insulating film 9 and the metal wirings 11D and 11S. The metal wirings 11D and 11S may be formed by a so-called single damascene method for forming each of the metal wirings 11D and 11S by forming a contact hole and a wiring groove in an interlayer insulating film and then burying a Cu film.

A feature of the second embodiment is in that a dummy gate insulating film 3X, a dummy gate electrode 4X located on the dummy gate insulating film 3X and composed of a doped polysilicon film, an on-dummy-gate silicide film 5GX located on the dummy gate electrode 4X, and dummy sidewall spacers 7X located on side surfaces of the dummy gate electrode 4X are provided on regions located between respective adjacent pairs of the drain contacts 10D1 to 10D3 in the n-type high-concentration drain region 8D, as shown in FIG. 4 and FIGS. 5B and 5C. The dummy gate insulating film 3X, the dummy gate electrode 4X, the on-dummy-gate silicide film 5GX, and the dummy sidewall spacers 7X are formed simultaneously using the same materials as those for the corresponding gate insulating film 3, gate electrode 4, the on-gate silicide film 5G, and the sidewall spacers 7, respectively.

As shown in FIG. 4 and FIGS. 5A and 5B, the on-source silicide film 5S is formed on an entire surface of the n-type high-concentration source region 8S, and a plurality of source contacts 10S1, 10S2, and 10S3 formed on the n-type high-concentration source region 8S are electrically connected to one another by a low-resistance on-source silicide film 5S.

The dummy gate electrode 4X is arranged to be isolated from the gate electrode 4. By providing the dummy gate electrode 4X, a width of an on-drain silicide film 5DX between the dummy gate electrode 4X and the gate electrode 4 is smaller than that of the on-drain silicide film 5D in other portions thereof. If the width of the silicide film is smaller, a sheet resistance is higher. Due to this, the on-drain silicide film 5DX does not function as a low-resistance layer. If a cobalt silicide film is formed, for example, and if the width of the on-drain silicide film 5DX in the gate length direction is as small as 0.1 μm or less, the sheet resistance is conspicuously increased.

Thus, the region between the drain contacts 10D1 and 10D2 and that between the drain contacts 10D2 and 10D3 are constituted to be connected to each other by the high-resistance on-drain silicide film 5DX. Therefore, it is possible to prevent a current from flowing between the adjacent transistors, e.g., prevent a current flowing between the drain contact 10D1 and the source contact 10S1 from flowing between the drain contact 10D2 and the source contact 10S2. It is thus possible to prevent local current concentration. It is noted that the semiconductor device can be formed to have a smaller plane area when the dummy gate electrode 4X as described in this embodiment is provided than that when the element isolation is employed as described in the section of BACKGROUND OF THE INVENTION. Therefore, it is possible to more greatly prevent an increase in the area of the semiconductor according to this embodiment. Further, this embodiment has the following advantage. Since the gate electrode 4 is isolated from the dummy gate electrode 4X, a gate capacitance is not increased.

The sidewall spacers 7 and 7X are formed on the side surfaces of the gate electrode 4 and the dummy gate electrode 4X, respectively. Therefore, by setting a distance between the gate electrode 4 and the dummy gate electrode 4X to be more than double the width of each of the sidewall spacers 7 and 7X, the silicide film can be formed between the gate electrode 4 and the dummy gate electrode 4X.

A method for manufacturing the semiconductor device according to this embodiment will next be described briefly.

First, the element isolation region 2 is formed by removing a part of the semiconductor substrate 1 and burying an insulating film. The gate insulating film 3 and the gate electrode 4 are then formed on the active region of the semiconductor substrate 1. At the same time, the dummy gate insulating film 3X and the dummy gate electrode 4X are formed n a drain formation region. At this moment, the dummy gate insulating film 3X and the dummy gate electrode 4X are formed on the regions located between the respective adjacent pairs of the drain contacts 10D1 to 10D3 (shown in FIG. 4) so as to be distanced from the gate electrode 4. Thereafter, n-type impurities are doped by ion implantation while using the gate electrode 4 and the dummy electrode 4X as a mask, thereby forming the n-type low-concentration diffused layer 6.

An oxide film having a thickness of 50 μm for formation of a sidewall is formed on the substrate 1, and the oxide film is then subjected to dry etching, thereby forming the sidewall spacers 7 and 7X on the respective side surfaces of the gate electrode 4 and the dummy gate electrode 4X. Thereafter, n-type impurities are doped by ion implantation while using the gate electrode 4, the dummy gate electrode 4X, and the sidewall spacers 7 and 7X as a mask, thereby forming the n-type high-concentration drain region 8D and the n-type high-concentration source region 8S.

After forming a cobalt film on the entire surface of the substrate 1, a first heat treatment is performed for siliciding the cobalt film, thereby forming the on-gate silicide film 5G on the gate electrode 4, the on-dummy-gate silicide film 5GX on the dummy gate electrode 4X, the on-drain silicide film 5D on the n-type high-concentration drain region 8D, and the on-source silicide film 5S on the n-type high-concentration source region 8S.

At this time, in the region located between the dummy gate electrode 4X and the gate electrode 4 in the n-type high-concentration drain region 8D, the high-resistance on-drain silicide film 5DX smaller in the width in the gate length direction than that of the on-drain silicide film 5 in other portions thereof is formed. After selectively removing the unreacted cobalt film, a second heat treatment is performed to thereby stabilize structures of the respective silicide films 5G, 5GX, 5S, and 5D. Thereafter, the interlayer insulating film 9 is formed on the substrate 1, a plurality of contact holes are formed in the interlayer insulating film 9, and a conductive material is buried into each contact hole, thereby forming the drain contact 10D1, 10D2, 10D3, and the source contacts 10S1, 10S2, and 10S3 (shown in FIG. 4). Next, after forming the metal wirings 11D and 11S is connected to the drain contacts 10D1, 10D2, and 10D3, and to the source contacts 10S1, 10S2, and 10S3 on the interlayer insulating film 9, respectively, the interlayer insulating film 12 is formed. The semiconductor device according to this embodiment can be thereby obtained.

Modification of Second Embodiment

A modification of the second embodiment will be described with reference to FIG. 6. FIG. 6 is a plan view which depicts a modification of the electrostatic discharge protected transistor according to the second embodiment of the present invention. In FIG. 6, the same reference numerals denote the same constituent elements as those in the second embodiment shown in FIG. 4.

In this modification, a dummy gate insulating film (not shown), a dummy gate electrode (not shown), the on-dummy-gate silicide film 5GX, and the dummy sidewall spacers 7X are provided also on the n-type high-concentration source region 8S. Namely, the dummy gate insulating film, the dummy gate electrode formed on the dummy gate insulating film, the on-dummy-gate silicide film 5GX formed on the dummy gate electrode, and the dummy sidewall spacers 7X formed on side surfaces of the dummy gate electrode are provided on regions located between respective adjacent pairs of the source contacts 10S1 to 10S3 on the n-type high-concentration source region 8S. In addition, an on-source silicide film 5SX smaller in width in the gate length direction than the on-source silicide film 5SX in other regions is fonned in portions located between the dummy gate electrode 4X and the gate electrode 4 on the n-type high-concentration source region 8S. The other constituent elements are equal to those shown in FIG. 4.

With this configuration, the same advantages as those of the second embodiment can be attained. In addition, since the small-width and high-resistance on-source silicide film 5SX is provided between the respective pairs of the transistors 21 to 23, it is possible to further ensure preventing the local current concentration. Namely, since the regions between the respective pairs of the adjacent drains and the regions between the respective pairs of the adjacent sources have high resistances, it is possible to prevent a current from flowing between the adjacent transistors, i.e., prevent a current flowing between the drain contact 10D1 and the source contact 10S1 from flowing between the drain contact 10D2 and the source contact 10S2. As a consequence and because of the fact that the transistors 21 to 23 are not isolated from one another by the element isolation regions, it is possible to prevent the local current concentration without causing an increase in the area of the semiconductor device.

Third Embodiment

A structure of an electrostatic discharge protected transistor according to a third embodiment of the present invention will be described with reference to FIG. 7 and FIGS. 8A to 8C.

FIG. 7 is a plan view which depicts an electrostatic discharge protected transistor according to the third embodiment of the present invention. FIGS. 8A to 8C are sections which depict the electrostatic discharge protected transistor according to the third embodiment of the present invention. Specifically, FIG. 8A is a section taken along a line A3-A3 of FIG. 7, FIG. 8B is a section taken along a line B3-B3 of FIG. 7, and FIG. 8C is a section taken along a line C3-C3 of FIG. 7.

As shown in FIG. 7, the electrostatic discharge protected transistor according to the third embodiment is constituted so that that a plurality of transistors, i.e., transistors 21, 22, and 23 are arranged to share a common electrode 4 among them.

As shown in FIG. 8A, each of the transistors 21 to 23 includes an element isolation region 2 of an STI structure which has an insulating film buried in a trench provided in a p-type semiconductor substrate 1 that consists of silicon, a gate insulating film 3 which is provided on an active region of the p-type semiconductor substrate 1 and which is composed of a silicon oxide film, a gate electrode 4 which is provided on the gate insulating film 3 and which is composed of a doped polysilicon film, and an on-gate silicide film 5G which is formed on the gate electrode 4.

Each of the transistors 21 to 23 also includes n-type low-concentration diffused layers 6 which are formed in regions of the active region of the semiconductor substrate 1 which regions are located below respective sides of the gate electrode 4, insulating sidewall spacers 7 which are formed on respective side surfaces of the gate electrode 4, an n-type high-concentration drain region 14D and an n-type high-concentration source region 14S which are formed in regions of the active region of the semiconductor substrate 1 which regions are located below respective sides of the sidewall spacers 7, an on-drain silicide film 5D which is formed on the n-type high-concentration drain region 14D, and an on-source silicide film 5S which is formed on the n-type high-concentration source region 14S. The on-gate silicide film 5G, the on-drain silicide film 5D, and the on-source silicide film 5S are composed of cobalt silicide films, respectively, and are formed simultaneously by a salicide technique.

Further, each transistor includes an interlayer insulating film 9 formed on the semiconductor substrate 1, a drain contact 10D (10D1, 10D2, or 10D3) which penetrates the interlayer insulating film 9 on the n-type high-concentration drain region 14D and which reaches the on-drain silicide film 5D, a source contact 10S (10S1, 10S2, or 10S3) which penetrates the interlayer insulating film 9 on the n-type high-concentration source region 14S and which reaches the on-source silicide film 5S, metal wirings 11D and 11S which are formed on the interlayer insulating film 9 so as to be connected to the drain contact 10D and the source contact 10S, respectively, and each of which consists of Al or Al alloy, and an interlayer insulating film 12 formed on the interlayer insulating film 9 and the metal wirings 11D and 11S. The metal wirings 11D and 11S may be formed by a so-called single damascene method for forming each of the metal wirings 11D and 11S by forming a contact hole and a wiring groove in an interlayer insulating film and then burying a Cu film.

A first feature of the third embodiment is in that the element isolation region 2 is not provided in a region located on a boundary of each of the transistors 21 to 23, as shown in FIGS. 8B and 8C. Namely, the active regions of the transistors 21 to 23 are isolated from another region by the element isolation regions 2 but the transistors 21 to 23 are not isolated from one another.

A second feature of the third embodiment is in that regions 13D in which the silicide film is not formed are provided in part of regions located between respective pairs of the drain contacts 10D1 to 10D3 in the n-type high-concentration drain region 14D, as shown in FIG. 7 and FIG. 8B. In addition, the on-source silicide film 5S is formed on an entire surface of the n-type high-concentration source region 14S.

In this embodiment, a width of an on-drain silicide film 5DX located between the respective pairs of the drain contacts 10D1 to 10D3 out of the on-drain silicide film 5D is smaller in a gate length direction than a width of the on-drain silicide film 5D in other regions thereof. If the width of the silicide film is smaller, a sheet resistance is higher. Due to this, the on-drain silicide film 5DX does not function as a low-resistance layer. Thus, the region between the drain contacts 10D1 and 10D2 and that between the drain contacts 10D2 and 10D3 are constituted to be connected to each other by the high-resistance on-drain silicide film 5DX. Therefore, it is possible to prevent a current from flowing between the adjacent transistors, e.g., prevent a current flowing between the drain contact 10D1 and the source contact 10S1 from flowing between the drain contact 10D2 and the source contact 10S2. As a consequence and because of the fact that the transistors 21 to 23 are not isolated from one another by the element isolation regions 2, it is possible to prevent the local current concentration without causing an increase in the area of the semiconductor device. Since a drain region is higher in electric field than a source region, current concentration tends to occur to the drain region more frequently than the source region. For this reason, the on-drain silicide films 5DX having the narrow width of the silicide film is formed only in the n-type high-concentration drain region 14D, and the on-source silicide film 5S is formed on the entire surface of the n-type high-concentration source region 14S.

A method for manufacturing the semiconductor device according to this embodiment will next be described briefly.

First, the element isolation region 2, the gate insulating film 3, the gate electrode 4, and the n-type low-concentration diffused layers 6 are formed using a well-known technique. An oxide film having a thickness of 50 nm for formation of a sidewall is then formed on the substrate 1, and n-type impurities such as arsenic (As) or phosphorus (P) are doped by ion implantation, thereby forming the n-type high-concentration drain region 14D and the n-type high-concentration source region 14S.

Using photolithography and dry etching technique, the oxide film is selectively etched, thereby forming the sidewall spacers 7 on the respective side surfaces of the gate electrode 4. At the same time, a protection film (not shown) composed of an oxide film is formed on a part (each region 13D) on the high-concentration drain region 14D between the respective pairs of adjacent drain contacts formed at a later step. In this embodiment, the protection film is formed to be spaced apart from the sidewall spacers 7 formed on the respective side surfaces of the gate electrode 7.

After forming a cobalt film on the entire surface of the substrate 1, a first heat treatment is performed for siliciding the cobalt film, thereby forming the on-gate silicide film 5G on the gate electrode 4, the on-drain silicide film 5D on the n-type high-concentration drain region 14D, and the on-source silicide film 5S on the n-type high-concentration source region 14S. At this time, the cobalt silicide film is not formed on the protection film formed on the region 13D. Therefore, the high-resistance on-drain silicide film 5DX smaller in width in the gate length direction than the on-drain silicide film 5D in other regions is formed in the region located between the region 13D and the gate electrode 14 on the n-type high-concentration drain region 14D.

After selectively removing the unreacted cobalt film, a second heat treatment is performed to thereby stabilize structures of the silicide films 5G, 5S, and 5D. The protection film is then removed.

After forming the interlayer insulating film 9 on the substrate 1, a plurality of contact holes are formed in the interlayer insulating film 9, and a conductive material is buried into each contact hole, thereby forming the drain contact 10D1, 10D2, 10D3, and the source contacts 10S1, 10S2, and 10S3. Next, after forming the metal wirings 11D and 11S connected to the drain contacts 10D1, 10D2, and 10D3, and to the source contacts 10S1, 10S2, and 10S3 on the interlayer insulating film 9, respectively, the interlayer insulating film 12 is formed. The semiconductor device according to this embodiment can be thereby obtained.

Alternatively, the protection film for preventing the silicide film from being formed on the region 13D may be left without removing it. If so, with the structure shown in FIGS. 7, 8B, and 8C, the protection film remains present between the n-type high-concentration drain region 14D and the interlayer insulating film 9 in the region 13D which is located on the n-type high-concentration drain region 14D and on which the silicide film is not formed.

Modification of Third Embodiment

A modification of the third embodiment will be described with reference to FIG. 9. FIG. 9 is a plan view which depicts a modification of the electrostatic discharge protected transistor according to the third embodiment of the present invention. In FIG. 9, the same reference numerals denote the same constituent elements as those in the third embodiment shown in FIG. 7.

In this modification, regions 13S in which the silicide film is not formed are provided in part of regions located between respective pairs of the source contacts 10S1 to 10S3 on the n-type high-concentration source region 14S. In addition, an on-source silicide film 5SX smaller in width in the gate length direction than the on-source silicide film 5SX in other regions is formed in portions located between the regions 13S in which the silicide film is not formed and the sidewall spacers 7 formed on the side surfaces of the gate electrode 4 on the n-type high-concentration source region 14S. The other constituent elements are equal to those shown in FIG. 7.

With this configuration, the same advantages as those of the third embodiment can be attained. In addition, since the high-resistance and small-width on-source silicide film 5SX is provided between the respective pairs of the transistors 21 to 23, it is possible to further ensure preventing the local current concentration. Namely, since the regions between the respective pairs of the adjacent drains and the regions between the respective pairs of the adjacent sources have high resistances, it is possible to prevent a current from flowing between the adjacent transistors, i.e., prevent a current flowing between the drain contact 10D1 and the source contact 10S1 from flowing between the drain contact 10D2 and the source contact 10S2. As a consequence and because of the fact that the transistors 21 to 23 are not isolated from one another by the element isolation regions, it is possible to prevent the local current concentration without causing an increase in the area of the semiconductor device.

In the embodiments and the modifications of the embodiments, the n channel transistors have been described. However, the present invention is similarly applicable to p channel transistors. If so, it is possible to prevent the local current concentration without causing an increase in the area.

Claims

1. A semiconductor device, comprising:

a semiconductor substrate which includes an active region;
an element isolation region provided in a region surrounding sides of said active region of said semiconductor substrate;
a gate insulating film provided on said active region;
a gate electrode provided on said gate insulating film;
a source region and a drain region which are provided in regions located below sides of said gate electrode in said active region, respectively;
an on-source silicide film provided on said source region;
an on-drain silicide film provided on said drain region;
a plurality of source contacts which are provided over said source region with said on-source silicide film interposed therebetween, and which are aligned in a gate width direction; and
a plurality of drain contacts which are provided over said drain region with said on-drain silicide film interposed therebetween, and which are aligned in the gate width direction,
wherein said on-drain silicide film is provided to be divided into a plurality of on-drain silicide films and the resultant on-drain silicide films are isolated from one another in at least one region out of regions located between respective adjacent pairs of the drain contacts among said plurality of drain contacts.

2. The semiconductor device of claim 1,

wherein said on-drain silicide film is provided to be divided into the plurality of on-drain silicide films and the resultant on-drain silicide films are isolated to correspond to said drain contacts, respectively.

3. The semiconductor device of claim 1,

wherein said on-source silicide film is provided on an entire surface of said source region.

4. The semiconductor device of claim 1,

wherein said on-source silicide film is provided to be divided into a plurality of on-source silicide films and the resultant on-source silicide films are isolated from one another in at least one region out of regions located between respective adjacent pairs of the source contacts among said plurality of source contacts.

5. The semiconductor device of claim 1,

wherein a protection film is provided on said drain region in at least one region out of regions put between the respective adjacent pairs of the drain contacts among said plurality of drain contacts, thereby providing said on-drain silicide films to be isolated from one another.

6. The semiconductor device of claim 1,

wherein said gate electrode is composed of a polysilicon film, and
an on-gate silicide film is formed on said gate electrode.

7-15. (canceled)

Patent History
Publication number: 20060180865
Type: Application
Filed: Apr 11, 2006
Publication Date: Aug 17, 2006
Applicant: MATSUSHITA ELECTRIC INDUSTRIAL CO., LTD. (Osaka)
Inventors: Toshihiro Kogami (Kyoto), Katsuhiro Ootani (Nara), Katsuya Arai (Kyoto)
Application Number: 11/401,400
Classifications
Current U.S. Class: 257/355.000
International Classification: H01L 23/62 (20060101);