Method and structure for metal-insulator-metal capacitor based memory device
A process for integrally fabricating a memory cell capacitor and a logic device is disclosed. A first conductive layer and second conductive layer are formed above a semiconductor substrate with a logic region and memory cell region. A first photoresist layer is formed to cover the logic region, and expose an inter-metal dielectric layer adjacent to the second conductive layer in the memory cell region. The exposed inter-metal dielectric layer is etched off to form an opening adjacent to the second conductive layer. A capacitor dielectric layer and third conductive layer are formed on inner walls of the opening to constitute a metal-insulator-metal capacitor.
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The present invention relates generally to memory designs, and more particularly to an improved memory design that uses a process of fabricating a memory cell and a logic device.
Semiconductor dynamic random access memory (DRAM) design is a technology driver for much of the integrated circuit (IC) industry. Structures and process originated for DRAMs are applied widely. A DRAM element stores a bit of data in a capacitor that is accessed through a metal-oxide-semiconductor field-effect-transistor (MOSFET) that is switched by a word line. A bit of data is available to a MOSFET from a bit line. When the word line turns on a MOSFET, the data stored in the capacitor can be read through the bit line.
The layout of the circuit on the semiconductor chip and the design of the capacitors are strong determinants of the area efficiency, and therefore cost, of a DRAM chip. In semiconductor structure, DRAM capacitors have typically been either buried or stacked. Buried capacitors are usually placed in trenches in the semiconductor substrate. The deeper the trench, the more area its vertical surfaces have available for larger capacitance values. This still requires significant chip area. Stacked capacitors can be either polycrystalline silicon (poly) or metal-insulator-metal (MIM). The MIM capacitors are embedded in the oxide layers above the active surface of the chip.
A bit line contact reaches the active chip surface downward through a metal-filled contact via to a contact that is common to two MOSFETs. As one of the two MOSFETs is switched by a word line, the bit line can either write a bit to a capacitor that is attached to the other contact of the MOSFET or it can read a bit from the capacitor. So, the bit line contact is tightly placed between the two capacitors that are constructed above MOSFET contacts. Contact must also be made to the upper plate of each capacitor, thereby taking additional space. The requirement for contact space is in conflict with a requirement for a capacitor with a large surface area to produce a large capacitance value. As design geometries shrink, an insufficient contact-to-capacitor overlap margin, which typically results in poor window conditions, becomes a significant problem.
A stacked capacitor can be made taller to achieve larger capacitance values. In such a design, which typically involves what is known as a crown-shaped capacitor structure, insulator layers are extra thick in order to successfully cover the topology created by the capacitor structure. By using an extra thick insulator layer, the use of deep vias with high aspect ratio is required. However, such vias are difficult to produce and difficult to fill with metal. In addition, since stacked capacitors are typically constructed by processes and structures that are not directly compatible with dual damascene processes and structures, their realization requires extra process steps, extra processes, extra memory cell size, extra photomasks, and therefore, extra costs.
In conventional realizations, the structure of the contact vias is typically the same in the logic region as it is in the memory cell region. Above the contact via layer, an etch stop layer begins the dual damascene layers. Since the dual damascene structure is already used in the logic region, it is desirable to utilize this structure in the memory cell region as well.
As such, desirable in the art of memory designs are improved process that integrates fabrication of a logic device and memory cell, that improves the high aspect ratio problem in the conventional art, and that reduces the thermal budgets.
SUMMARYThe invention discloses a process for integrally fabricating a memory cell capacitor and a logic device. According to the process, a semiconductor substrate having a logic region and a memory cell region is provided. A first conductive layer in the logic region and a second conductive layer in the memory cell region are formed above the semiconductor substrate. A first photoresist layer is formed to cover the logic region, and expose the second conductive layer and a neighboring part of an inter-metal dielectric layer adjacent to the second conductive layer. The exposed neighboring part of the inter-metal dielectric layer is etched off to form an opening adjacent to the second conductive layer. A capacitor dielectric layer is formed on inner walls of the opening. A third conductive layer is formed on the capacitor dielectric layer in the opening wherein the third conductive layer, the capacitor dielectric layer and the second conductive layer constitute a capacitor.
The construction and its method of the invention, however, together with additional objects and advantages thereof will be best understood from the following description of specific embodiments when read in connection with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
In each embodiment of the present invention, storage capacitors are embedded in a dielectric layer or layers. The process steps necessary to achieve this in a memory cell region of an IC are the same as those required to embed metal-filled vias and cross-over trenches for routing metallization in the logic region of the same. The same compatible process steps of a dual damascene metallization process apply in both regions. The metal interconnection can be formed in any of the selected dielectric layers. This helps to improve the high aspect ratio issues that a conventional capacitor fabrication process usually suffers.
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First, photolithography and dry etching techniques produce openings 156, 158, and 160 in Dielectric 2. Then, the openings are etched through the etch stop layer 152 so that the tungsten plugs in vias 134, 136, 138, and 140 are exposed. An electrically conductive barrier layer 162 is deposited to maintain separation between Dielectric 2 and the bulk conductive layer to follow. This barrier layer 162 also maintains electrical continuity between the tungsten plugs and the bulk conducive layer to follow. The barrier layer 162 may contain TaN, TiN, Ta, Ti, TaSiN, TiW, NiCr, MoN, Ru, WN, WSiN or a combination thereof. Typically, a thin seed layer of the conductive layer to follow is deposited first. Then, the bulk thickness of conductive material, such as Cu, Cu alloy, Al, Al alloy, W, metal nitride, or a combination thereof, 164 is electroplated. Then, the conductive layer 164 and the barrier layer 162 are planarized and removed down to the surface of Dielectric 2. The result is the establishment of a full-width footing for the interconnections to follow, thereby providing enough metal to prevent any damage from the future deep via etch steps. This also helps to improve the aspect ratios of the following interconnections.
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Up to this stage in the process, all process steps and structures, except the trench pattern opening 185, have the same thickness and appear in the same order in both the logic region and in the memory cell region of an IC. The conductive layers 188 in the memory cell region are in substantial alignment with their underlying conductive layer 136. (see
In the following process steps, differences in processing methods will appear, between the logic region and the memory cell region. However, since neither region is impacted by the differences, concurrent construction can continue afterward.
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The deposited conductive layer 197, the deposited conductive layer 195, and the capacitor dielectric layer 194 are planarized and removed by a CMP process down to the top surface of Dielectric 4, the top surface of the newly deposited conductive layer 197, and the top surface of the conductive layer 188. Both the top surface of conductive layer 188, which forms the metal layer M2 in the logic region and the bottom electrode of a capacitor in the memory cell region, and the top surface of conductive layer 197, which forms the top electrode of a capacitor, are accessible for connection to further metal interconnection. The top electrode extends beyond a vertical boundary of the conductive layer 164 (see
In a second embodiment of the present invention, one extra feature is added. In
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All embodiments of the current invention simultaneously produce logic region structures and memory cell region structures by means of compatible processes.
In this invention, a dual damascene structure, which is commonly used in the logic region, is also used in the memory cell region. As vias and trenches are etched and filled with metal in the logic region, various via and trench structures are simultaneously etched and filled with metal in the memory cell region. However, in the memory cell region, a vertical metal structure that is constructed has a different use. The vertical side surface becomes the surface area of the insulator layer of a capacitor. First, the oxide that surrounds the new metal via and/or trench is exposed to a vertical dry etch by a special photomask. As the oxide layers are removed by the action of the etch, the metal side surface area becomes available to be covered by selected thin barrier and/or oxide layers that will become the insulator layer of a capacitor. A new metal layer, typically copper, is deposited to fill the etched cavity. The new insulator and metal layers are planarized and removed by chemical mechanical polish processes. The vertical side surface insulator area, which is between the original bottom electrode metal and the last top electrode metal, is the area that determines the size and value of the capacitor. The capacitor structure may be placed within any metal layer of multilevel dual damascene metallization.
The above illustration provides many different embodiments or embodiments for implementing different features of the invention. Specific embodiments of components and processes are described to help clarify the invention. These are, of course, merely embodiments and are not intended to limit the invention from that described in the claims.
Although the invention is illustrated and described herein as embodied in one or more specific examples, it is nevertheless not intended to be limited to the details shown, since various modifications and structural changes may be made therein without departing from the spirit of the invention and within the scope and range of equivalents of the claims. Accordingly, it is appropriate that the appended claims be construed broadly and in a manner consistent with the scope of the invention, as set forth in the following claims.
Claims
1. A method for integrally fabricating a memory cell capacitor and a logic device, the method comprising:
- providing a semiconductor substrate having a logic region and a memory cell region;
- forming a first conductive layer in the logic region and a second conductive layer in the memory cell region, above the semiconductor substrate;
- forming a first photoresist layer covering the logic region, and exposing the second conductive layer and a neighboring part of an inter-metal dielectric layer adjacent to the second conductive layer;
- etching off the exposed neighboring part of the inter-metal dielectric layer to form an opening adjacent to the second conductive layer;
- forming a capacitor dielectric layer on inner walls of the opening; and
- forming a third conductive layer on the capacitor dielectric layer in the opening wherein the third conductive layer, the capacitor dielectric layer and the second conductive layer constitute a capacitor.
2. The method of claim 1 wherein the third conductive layer laterally extends beyond a vertical boundary of the second conductive layer.
3. The method of claim 1, before the step of forming a first photoresist layer, further comprising:
- depositing a first etch stop layer over the first and second conductive layers;
- depositing a first dielectric layer on the first etch stop layer;
- depositing a second etch stop layer on the first dielectric layer; and
- depositing a second dielectric layer on the second etch stop layer.
4. The method of claim 3, before the step of forming a first photoresist layer, further comprising: etching through the second dielectric layer, the second etch stop layer, the first dielectric layer and the first etch stop layer, to form a first via exposing the first conductive layer, and a second via exposing the second conductive layer, wherein the second via is in substantial alignment with the second conductive layer.
5. The method of claim 4, before the step of forming a first photoresist layer, further comprising:
- forming a second photoresist layer to cover the memory cell region, and partially expose the logic region to define an etch window around the first via;
- etching off an exposed part of the second dielectric layer through the etch window until the second etch stop layer, thereby forming a trench above the first via; and
- removing the second photoresist layer.
6. The method of claim 5, before the step of forming a first photoresist layer, further comprising:
- depositing a conductive material into the trench and the first via to from a fourth conductive layer; and
- depositing a conductive material into the second via to form a fifth conductive layer.
7. The method of claim 5 wherein the etching off the exposed neighboring part comprises etching through the second dielectric layer until the second etch stop layer exposed.
8. The method of claim 5 wherein the etching off the exposed neighboring part comprises etching through the second dielectric layer, the second etch stop layer and the first dielectric layer until the first etch stop layer exposed.
9. The method of claim 8 further comprising forming a first interconnection structure interposed between the first conductive layer and the fourth conductive layer for coupling the same.
10. The method of claim 8 further comprising forming a second interconnection structure interposed between the second conductive layer and the fifth conductive layer for coupling the same.
11. A semiconductor capacitor structure comprising:
- a substrate having an active area;
- a first capacitor electrode having a first conductive layer above the active area and connected to the same, and a second conductive layer formed above the first conductive layer, wherein the second conductive layer is electrically coupled to the first conductive layer;
- a capacitor dielectric layer formed on a side wall of the second conductive layer; and
- a second capacitor electrode formed on the capacitor dielectric layer and extending beyond the vertical boundary of the first conductive layer, whereby an aspect ratio during forming the first capacitor electrode is improved.
12. The semiconductor capacitor structure of claim 11 wherein the first capacitor electrode comprises an interconnection structure connecting the first conductive layer to the second conductive layer.
13. The semiconductor capacitor structure of claim 11 wherein the first capacitor electrode comprises a first barrier layer formed between the second conductive layer and the capacitor dielectric layer as well as the first conductive layer.
14. The semiconductor capacitor structure of claim 11 wherein the capacitor dielectric layer forms an elongated trench at a side of the second conductive layer.
15. The semiconductor capacitor structure of claim 14 wherein the second capacitor electrode comprises a second barrier layer formed along the capacitor dielectric layer inside the trench.
16. The semiconductor capacitor structure of claim 15 wherein the second capacitor electrode further comprises a third conductive layer filled atop the second barrier layer in the trench.
17. The semiconductor capacitor structure of claim 11 further comprising at least one inter-metal dielectric layer surrounding the first capacitor electrode and the second capacitor electrode.
18. A semiconductor device comprising:
- a logic device disposed on a substrate;
- a memory cell, having at least one transistor device, disposed on the substrate, the memory cell comprising: a first capacitor electrode having a first conductive layer connected to the transistor device, and a second conductive layer formed above the first conductive layer, and electrically coupled to the same; a capacitor dielectric layer formed on a side wall of the second conductive layer; and a second capacitor electrode formed on the capacitor dielectric layer and extending beyond the vertical boundary of the first conductive layer, whereby an aspect ratio during forming the first capacitor electrode is improved.
19. The semiconductor device of claim 18 wherein the memory cell comprises an interconnection structure connecting the first conductive layer to the second conductive layer.
20. The semiconductor device of claim 19 wherein the interconnection structure is a single or dual damascene structure.
21. The semiconductor device of claim 18 wherein the first capacitor electrode comprises a first barrier layer formed between the second conductive layer and the capacitor dielectric layer as well as the first conductive layer.
22. The semiconductor device of claim 18 wherein the capacitor dielectric layer forms an elongated trench at a side of the second conductive layer.
23. The semiconductor device of claim 19 wherein the second capacitor electrode comprises a second barrier layer formed along the capacitor dielectric layer inside the trench.
24. The semiconductor device of claim 20 wherein the second capacitor electrode further comprises a third conductive layer filled atop the second barrier layer in the trench.
25. The semiconductor device of claim 18 further comprising at least one inter-metal dielectric layer surrounding the first capacitor electrode and the second capacitor electrode.
Type: Application
Filed: Feb 23, 2005
Publication Date: Aug 24, 2006
Patent Grant number: 7189613
Applicant:
Inventor: Kuo-Chi Tu (Hsin-Chu)
Application Number: 11/064,894
International Classification: H01L 21/8242 (20060101); H01L 21/20 (20060101);