Interconnect arrangement and associated production methods
An interconnect arrangement and fabrication method are described. The interconnect arrangement includes an electrically conductive mount substrate, a dielectric layer formed on the mount substrate, and an electrically conductive interconnect formed on the dielectric layer. At least a portion of the dielectric layer under the interconnect contains a cavity. To fabricate the interconnect arrangement, a sacrificial layer is formed on the mount substrate and the interconnect layer is formed on the sacrificial layer. The interconnect layer and the sacrificial layer are structured to produce a structured interconnect on the structured sacrificial layer. A porous dielectric layer is formed on a surface of the mount substrate and of the structured interconnect as well as the sacrificial layer. The sacrificial layer is then removed to form the cavity under the interconnect.
This application claims priority to German Patent Application DE 10 2005 008 476.1, filed on Feb. 24, 2005, which is incorporated by reference in their entirety.
TECHNICAL FIELDThe present invention relates to an interconnect arrangement and to associated production methods, and in particular to an interconnect arrangement with improved electrical characteristics as can be used as a bit line in a DRAM memory cell.
BACKGROUNDIn semiconductor technology, interconnect arrangements are used to form wiring for semiconductor components. In this case, a dielectric layer or insulating layer is normally formed on an electrically conductive mount substrate, such as a semiconductor substrate, and an electrically conductive interconnect layer is formed on this dielectric layer, with the interconnect layer representing the final interconnect, after structuring. Further insulating layers and electrically conductive layers are then formed successively, thus resulting in a layer stack which allows even complex wiring structures.
The electrical characteristics of the interconnect arrangement in this case depend primarily on the materials used and in particular on the electrical conductivity of the interconnects, as well on parasitic capacitances per area section or length section of the interconnect.
Particularly in semiconductor memory cells such as DRAM memory cells, stored information is transported via a bit line to an evaluation circuit.
U.S. Pat. No. 5,461,003 filed on May 27, 1994 and issued on Oct. 24, 1995 discloses an interconnect arrangement in which air gaps or non-conductive gases or a vacuum are/is used to reduce the capacitive coupling between adjacent interconnects. In this case, a porous dielectric covering layer was used for the removal of a sacrificial layer used for the air gap, while at the same time ensuring sufficient mechanical robustness. However, further improvements in the electrical characteristics are obtained.
BRIEF DESCRIPTION OF THE DRAWINGSThe present invention is illustrated by way of example and not limited to the accompanying figures in which like references indicate similar elements. Exemplary embodiments will be explained in the following text with reference to the attached drawings, in which:
Skilled artisans appreciate that elements in the figures are illustrated for simplicity and clarity and have not necessarily been drawn to scale.
DETAILED DESCRIPTIONAn interconnect arrangement and method are disclosed in which a cavity is located at least underneath the interconnect and thus between the interconnect and the mount substrate. This makes it possible to reduce parasitic interconnect/substrate capacitances in semiconductor components such as semiconductor memory cells. The cavity may be bounded by a porous dielectric layer, which at the same time adheres to the interconnect and thus holds it, thus preventing the interconnect from falling or dropping down onto the mount substrate. Alternatively, this mounting option, which may be regarded as suspension of the interconnects, can also be provided by means of a supporting structure. In this case, the dielectric supporting elements, which support the interconnect from underneath, are formed in the cavity.
The interconnect may have a contact via and/or a dummy contact via which lead/leads from the interconnect to the substrate surface and either makes or make electrical contact with or connects or connect to the substrate, or else touch or touches it and are or is not electrically connected to it. Contacts and/or additionally inserted dummy contacts which are present may be used as further supporting structures for the interconnect, thus reliably preventing the interconnect from falling down onto the mount substrate and a short-circuit being formed between the interconnect and the mount substrate.
The interconnect may have a barrier layer to prevent interconnect material from diffusing into the mount substrate. In a similar way, a residual decomposition layer can also be formed in the cavity on the surface of the mount substrate, which can be used in the same way as the barrier layer and is produced, as a byproduct during removal of the sacrificial layer for the cavity.
With regard to the production method, a sacrificial layer is formed on an electrically conductive mount substrate to provide suspension for the interconnects, an interconnect layer is formed on the sacrificial layer, and is structured together with the sacrificial layer. A porous dielectric layer is then formed over the entire surface, and the sacrificial layer is removed to form a cavity underneath the interconnect. This method makes it possible to also produce cavities underneath the interconnects.
A polymer which is thermally stabilized up to about 300-400 degrees Celsius is applied as the sacrificial layer, with thermal conversion being carried out at temperatures from 300 to 600 degrees Celsius for removal of the sacrificial layer allowing the gaseous decomposition products created to escape through the porous layer.
With regard to the alternative production method for provision of a support for interconnects, supporting structures are formed on a mount substrate, a sacrificial layer is then formed over the entire surface and is planarized as far as the surface of the supporting structure to form an interconnect layer on the planarized surface, and to structure it. Finally, the sacrificial layer is removed to form a cavity at least underneath the interconnect, and a closed dielectric covering layer is formed above the interconnects. In consequence, in this alternative, the interconnects are not mounted or suspended from above but are supported from underneath by means of a large number of supporting elements or pillars. The supporting elements may be arranged in straight lines or essentially at right angles to the interconnect, or may contain individual islands over which the interconnects pass.
Turning to the figures,
According to
As can be seen from
Alternative methods for formation of the interconnect layer or of the interconnects, such as electroplating methods, are also feasible. In this case, by way of example, a barrier layer is first of all formed on the surface of the sacrificial layer 2 by means of a sputtering method. A plug that is composed of copper, for example, is then produced as a contact via V electrochemically in the opening O. An aluminum layer is then deposited over the entire surface, for example by means of a PVD method, and is structured. For a PVD/electrochemical method such as this, the thermal stability of the sacrificial layer 2 can be considerably less stringent so that it is also possible to use materials which are thermally stable up to only 100 degrees Celsius for the sacrificial layer 2.
As shown in
Although a subtractive structuring method for structuring of the interconnects has been proposed above, the interconnects can also be produced in the same way by means of a damascene or dual damascene process. In this case, respective interconnect depressions or channels are formed in addition to the sacrificial layer 2 in an SiO2 layer, which is not illustrated but is located on the surface of the sacrificial layer, and depressions or channels are then filled with interconnect material, and planarized. Thin barrier and seed layers may be deposited by means of a PVD method, with a copper layer being then deposited by means of an ECD (electrochemical deposition) method, and being planarized by means of a CMP method. Once the SiO2 layer has been etched away and the polymer layer has been structured, during which process a metal web is used as a mask, this results in the same structure as in
As shown in
Porous SiO2 may be deposited over the entire surface as the porous dielectric layer, although silicon-dioxide based xerogels can also be centrifuged on, by means of spin-on methods. The pores or openings in this porous dielectric layer 5A may be of such a size that the decomposition products can be reliably dissipated during a subsequent decomposition step.
As shown in
Alternatively, the sacrificial layer 2 can also be dissolved by means of an acid plasma or hydrogen plasma, and can be dissipated via the pores of the porous dielectric 5A. The air gap or cavity 6 that is created underneath the interconnect does not present any problems since the mechanical robustness is sufficiently ensured by the adhesion or holding forces of the porous layer 5A which is in contact at the sides and on the surface of the interconnect. This results in a dielectric for the parasitic area capacitance between the interconnect and the substrate 1.
Furthermore, during this chemical conversion of the sacrificial layer 2 into gaseous decomposition products, solid residual decomposition products are also deposited or precipitated on the surface of the mount substrate 1 within the cavity 6 as a residual decomposition layer 7. In this case, if suitable materials are used, a diffusion barrier layer can be produced automatically to protect the mount substrate 1 and, for example, a semiconductor substrate. The electrical characteristics of the semiconductor circuit thus remain uninfluenced, while the electrical characteristics of the interconnect are considerably improved, e.g. with respect to the parasitic capacitance.
When a bit line BL as is illustrated in
Although in the first exemplary embodiment described above, it has been possible to considerably improve the parasitic capacitances formed between the interconnects and the electrically conductive mount substrate 1, undesirable parasitic capacitances can still be observed. This results from the areas which are located obliquely underneath the interconnect. Parasitic capacitances such as these which are located at an angle to the interconnect downwards towards the mount substrate 1 have the porous layer 5A as the dielectric. The dielectric constant is approximately k=3.9 when using silicon dioxide.
According to the second exemplary embodiment, a cavity is formed not just immediately underneath the interconnect but an entire plane underneath the interconnect is defined as a cavity, thus resulting in the optimum dielectric constant of k=1 for all parasitic substrate capacitances.
In the description of the following second exemplary embodiment, in which the interconnects are supported from underneath (the support passes through from the mount substrate and virtually the entire plane below the interconnect plane is defined as a cavity), the same reference symbols denote identical or similar layers and elements as in FIGS. 1 to 5, so that they will not be described again in the following text.
As shown in
Although the materials mentioned above, such as temperature-resistant polyimide, may be used for the sacrificial layer 2, Si3N4 can alternatively be used for the supporting structure 10 as well. SiO2 can be used for the sacrificial layer 2, with RF etching being carried out in a subsequent removal step to remove the sacrificial layer 2. Since Si3N4 and SiO2 are available in every standard process, this results in a simple implementation. The second exemplary embodiment will also be described in the following text for a polymer of the sacrificial layer 2 and for SiO2 as the supporting structure 10.
As shown in
As shown in
Furthermore, as shown in
As in the case of the first exemplary embodiment, as an alternative to the subtractive structuring processes described above for production of the structured interconnects by means of photoresistive lacquer, exposure and subsequent etching, the interconnects can also be formed by means of a damascene or dual-damascene process. In this case, as shown in
As is illustrated in
As shown in
The open arrangement in the second exemplary embodiment means that, as an alternative to this thermal conversion or to the use of the alternatively described oxygen or hydrogen plasmas, it is also possible to use conventional isotropic etching processes such as an RF wet etching process, in which case Si3N4 can also be used as the supporting structure 10 and SiO2 as the sacrificial layer 2. The materials for the barrier layer 3 and the actual interconnect layer 4 can be chosen appropriately such that no on-etching is carried out during this removal of the sacrificial layer 2. Furthermore, isotropic plasma etching can alternatively be carried out, by which means the sacrificial layer 2 is completely removed. In consequence, the interconnects are supported or borne from underneath only by the supporting structure 10 and, possibly, by the contact vias V or optional dummy contact vias.
As shown in
In this second exemplary embodiment, this results in the greatest possible reduction in the parasitic capacitances both with respect to the mount substrate 1 and with respect to adjacent interconnects, since not only does the entire plane below the-interconnects contain a cavity 6, and is thus filled with air or a non-conductive gas or a vacuum, but a cavity 6A with an optimum k value of k=1 is also produced, at least partially, at the side alongside the interconnects. In conjunction with the non-conformal covering layer 5B, that is to say the layer with a different layer thickness, the supporting structure 10 and the contact vias V are sufficiently mechanically robust to allow further metallization levels in subsequent layers.
This results in an interconnect arrangement in which the parasitic capacitances have been reduced to the greatest possible extent, with a cavity being formed at least immediately underneath the interconnect or between the interconnect and the mount substrate. This cavity can run in the form of a tunnel just underneath the interconnects, or can occupy the entire plane underneath the interconnects, or may even extend laterally between the interconnects.
For example, when using an interconnect arrangement such as this as a bit line in a semiconductor memory cell as shown in
The invention has been explained above with reference to selected materials. However, it is not restricted to these materials and in the same way also covers other alternative materials which are used for production of the cavities in conjunction with the holding and supporting elements. Furthermore, combinations of the exemplary embodiments mentioned above are also possible, with the use of porous materials for the covering layer 5B also being mentioned. In the same way, the present invention is not restricted just to interconnect arrangements in the field of semiconductor technology, but in the same way covers all other interconnect and conductor track arrangements, for example in printed circuits etc., in which the electrical characteristics of the interconnects and conductor tracks and the parasitic capacitances are important.
It is therefore intended that the foregoing detailed description be regarded as illustrative rather than limiting, and that it be understood that it is the following claims, including all equivalents, that are intended to define the spirit and scope of this invention. Nor is anything in the foregoing description intended to disavow scope of the invention as claimed or any equivalents thereof.
Claims
1. An interconnect arrangement comprising:
- an electrically conductive mount substrate;
- a dielectric layer formed on the mount substrate; and
- an electrically conductive interconnect formed on the dielectric layer,
- wherein at least a portion of the dielectric layer under the interconnect contains a cavity.
2. The interconnect arrangement of claim 1, further comprising a porous dielectric layer that adheres to the interconnect and bounds the cavity.
3. The interconnect arrangement of claim 1, wherein the interconnect comprises a contact via that leads from the interconnect to a surface of the substrate and electrically connects to the substrate.
4. The interconnect arrangement of claim 1, wherein the interconnect comprises a dummy contact via that leads from the interconnect to a surface of the substrate and does not electrically connect to the substrate.
5. The interconnect arrangement of claim 1, wherein the interconnect comprises a barrier layer that prevents interconnect material from diffusing into the mount substrate.
6. The interconnect arrangement of claim 1, further comprising a residual decomposition layer formed in the cavity on a surface of the mount substrate.
7. An interconnect arrangement comprising:
- an electrically conductive mount substrate;
- a dielectric layer formed on the mount substrate;
- an electrically conductive interconnect formed on the dielectric layer, at least a portion of the dielectric layer under the interconnect contains a cavity; and
- dielectric supporting elements formed in the cavity on a surface of the mount substrate, the dielectric supporting elements support the interconnect.
8. The interconnect arrangement of claim 7, further comprising a non-porous dielectric covering layer formed on the interconnect such that the cavity is also located to a side of the interconnect.
9. The interconnect arrangement of claim 7, wherein the supporting elements are formed in a straight line and essentially at right angles to the interconnect.
10. The interconnect arrangement of claim 7, wherein the supporting elements comprise islands.
11. A method for production of an interconnect arrangement, the method comprising:
- a) forming a sacrificial layer on an electrically conductive mount substrate;
- b) forming an interconnect layer on the sacrificial layer;
- c) structuring the interconnect layer and the sacrificial layer to produce a structured interconnect on the structured sacrificial layer;
- d) forming a porous dielectric layer on a surface of the mount substrate and of the structured interconnect as well as the sacrificial layer; and
- e) removing the sacrificial layer to form a cavity under the interconnect.
12. The method of claim 11, wherein, in a), an opening for a contact via or a dummy contact via is formed in the sacrificial layer.
13. The method of claim 11, wherein, in a) to c), a damascene or dual damascene process is carried out.
14. The method of claim 11, wherein, in e) thermal conversion of the sacrificial layer is carried out in a temperature range from 300 to 600 degrees Celsius, with the gaseous decomposition products escaping through the porous layer.
15. The method of claim 11, wherein, in e), a residual decomposition layer is formed on the surface of the mount substrate.
16. A method for production of an interconnect arrangement, the method comprising:
- a) forming a supporting structure on a mount substrate;
- b) forming a sacrificial layer on a surface of the mount substrate and of the supporting structure;
- c) planarizing the sacrificial layer to expose the surface of the supporting structure;
- d) forming an interconnect layer on the surface of the sacrificial layer and of the supporting structure;
- e) structuring the interconnect layer to produce a structured interconnect;
- f) removing the sacrificial layer to form a cavity at least under the interconnect; and
- g) forming a closed dielectric covering layer above the interconnect.
17. The method of claim 17, wherein, after e), an opening for a contact via or a dummy contact via is formed in the sacrificial layer.
18. The method of claim 17, wherein, in f), thermal conversion of the sacrificial layer is carried out in a temperature range from 300 to 600 degrees Celsius.
19. The method of claim 17, wherein, in f), a residual decomposition layer is formed on the surface of the mount substrate.
20. The method of claim 17, wherein, in a), the supporting structure is formed in a linear form or like islands.
21. An interconnect arrangement comprising:
- an electrically conductive mount substrate;
- means for insulating the mount substrate, at least a portion of the means comprising a cavity; and
- means for electrically interconnecting elements formed on the insulating means.
22. The interconnect arrangement of claim 21, further comprising porous means for bounding the cavity.
23. The interconnect arrangement of claim 21, wherein the interconnect means comprises barrier means for preventing interconnect material from diffusing into the mount substrate during fabrication.
24. The interconnect arrangement of claim 21, further comprising residual decomposition means for permitting gaseous decomposition products created during fabrication to escape from the interconnect arrangement.
25. The interconnect arrangement of claim 21, further comprising support means for supporting the interconnect means.
Type: Application
Filed: Feb 22, 2006
Publication Date: Sep 7, 2006
Inventors: Manfred Engelhardt (Feldkirchen-Westerham), Werner Pamler (Munchen), Guenther Schindler (Munchen)
Application Number: 11/362,269
International Classification: H01L 21/4763 (20060101); H01L 23/48 (20060101);