METHOD AND APPARATUS FOR INSERTING A CASE INTO A CARTON
A case inserting apparatus for inserting a square case 1 into a carton 2 with an optical disk D loaded includes a bucket conveyor to introduce and dispose a case 1 opposite the opening portion 2a of the carton 2 at a case insertion station 100, a contact portion 6 to press against the longitudinal end surface 1d of the case 1 to incline the case 1 on a case placement surface at the case insertion station 100, a pusher 3 to press against a lateral end surface 1b of the case 1 to move the case 1 toward the carton 2 so that a first corner C1 of the case 1 which has been most close to the opening portion 2a of the carton 2 can be inserted into the opening portion 2a of the carton 2 and thereafter to insert the entire case 1 into the carton 2, and a contact portion 7 to press against a second corner C2 of the case 1, which is disposed laterally opposite the first corner C1 of the case 1, in a substantially lateral direction with the first corner C1 of the case 1 inserted into the opening portion 2a of the carton 2, thereby inserting the second corner C2 of the case 1 along with the first corner C1 into the opening portion 2a of the carton 2.
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The present invention relates to a method or an apparatus for inserting a case for an optical disk such as CD (i.e. Compact Disk), DVD (i.e. Digital Video Disk) or the like into a carton.
An example of a case for loading an optical disk such as CD, DVD or the like is shown in EP 1138598, 1138599 and 1138600. The case is a box-shaped, openable and closable case and has a body portion onto which an optical disk is loaded and a lid portion that is pivotably coupled to the body portion via a hinge and onto which a description sheet or the like is loaded. Also, in some usages, after an optical disk and a description sheet are loaded onto the case, the case is inserted into a box-shaped carton.
However, since there were no apparatuses that can insert a case into a carton in an automated way, factory workers had to insert a case into a carton manually, which was very laborious.
An object of the present invention is to propose a method and an apparatus for inserting a case with an optical disk such as CD, DVD or the like into a carton smoothly.
SUMMARY OF THE INVENTIONThe present invention is directed to a method or an apparatus for inserting a case into a carton.
A case inserting method of one aspect of the present invention is a method for inserting a square case with an optical disk into a carton. The method includes the steps comprising:
(i) disposing a carton at a case insertion station, the carton having an opening portion for case insertion at one end thereof;
(ii) disposing a case opposite the opening portion of the carton;
(iii) pressing against a lateral end surface of the case at a position offset from a longitudinal centerline of the case, thereby inclining the case on a case placement surface at the case insertion station to insert a first corner of the case, which approaches most closely the opening portion of the carton, into the opening portion of the carton;
(iv) pressing against a second corner of the case, which is disposed laterally opposite the first corner of the case, in a substantially lateral direction with the first corner of the case inserted into the opening portion of the carton, thereby inserting the second corner of the case along with the first corner into the opening portion of the carton; and
(v) further pressing against the case toward the carton to insert the entire case into the carton.
A case inserting method of another aspect of the present invention includes the steps comprising:
(i) disposing a carton at a case insertion station, the carton having an opening portion for case insertion at one end thereof;
(ii) disposing a case opposite the opening portion of the carton;
(iii) inclining the case on a case placement surface at the case insertion station so that a longitudinal centerline of the case can intersect a longitudinal centerline of the carton;
(iv) pressing against a lateral end surface of the case toward the carton to insert a first corner of the case, which has approached most closely the opening portion of the carton, into the opening portion of the carton;
(v) pressing against a second corner of the case, which is disposed laterally opposite the first corner of the case, in a substantially lateral direction with the first corner of the case inserted into the opening portion of the carton, thereby inserting the second corner of the case along with the first corner into the opening portion of the carton; and
(vi) further pressing against the case toward the carton to insert the entire case into the carton.
A case inserting apparatus of one aspect of the present invention comprising:
(i) a case insertion station at which case insertion into a carton having an opening portion for case insertion is carried out;
(ii) a case introducing device to introduce and dispose a case opposite the opening portion of the carton at the case insertion station;
(iii) a case transferring device to press against a lateral end surface of the case at a position offset from a longitudinal centerline of the case so as to incline the case on a case placement surface at the case insertion station to insert a first corner of the case, which has approached most closely the opening portion of the carton, into the opening portion of the carton, thereafter transferring the case toward the opening portion of the carton to insert the entire case into the carton; and
(iv) a case pressing device to press against a second corner of the case, which is disposed laterally opposite the first corner of the case, in a substantially lateral direction with the first corner of the case inserted into the opening portion of the carton, thereby inserting the second corner of the case along with the first corner into the opening portion of the carton.
A case inserting apparatus of another aspect of the present invention comprising:
(i) a case insertion station at which case insertion into a carton having an opening portion for case insertion is carried out;
(ii) a case introducing device to introduce and dispose a case opposite the opening portion of the carton at the case insertion station;
(iii) a first case pressing device to press against at least a longitudinal end surface of the case so as to incline the case on a case placement surface at the case insertion station;
(iv) a case transferring device to press against a lateral end surface of the case to transfer the case toward the carton, thereby inserting a first corner of the case, which has approached most closely the opening portion of the carton, into the opening portion of the carton, thereafter transferring the case toward the opening portion of the carton to insert the entire case into the carton; and
(v) a second case pressing device to press against a second corner of the case, which is disposed laterally opposite the first corner of the case, in a substantially lateral direction with the first corner of the case inserted into the opening portion of the carton, thereby inserting the second corner of the case along with the first corner into the opening portion of the carton.
BRIEF DESCRIPTION OF THE DRAWINGSFor a more complete understanding of the invention, reference should be made to the embodiments illustrated in greater detail in the accompanying drawings and described below by way of examples of the invention. In the drawings, which are not to scale:
FIGS. 1 to 6 are top plan schematic views illustrating a case insertion method and a case insertion apparatus according to one embodiment of the present invention, each showing a case insertion process in order;
Referring now to the drawings, FIGS. 1 to 6 are top plan schematic views illustrating a case insertion method and a case insertion apparatus according to one embodiment of the present invention. Each of these drawings shows a case insertion station where a process for inserting a square case into a carton is carried out. The case, which may be formed of materials such as plastics, has an optical disk such as CD, DVD or the like loaded inside. The carton, which may be formed of materials such as board, has an opening portion for case insertion at least at one end thereof. At this case insertion station, schematic compositions of a case, carton, and components of a case inserting apparatus are shown.
As shown in
A supporting member 15 is fixed to a link 13 via an attachment link member 14. An L-shaped guide piece 16 is attached to the supporting member 15 to support the case 1 upwardly and sideways. The L-shaped guide piece 16 is formed of an upwardly extending portion 16a disposed beside the end surface id (or 1c) of the case 1 and a bottom portion 16b on which the case 1 is disposed. As shown in
In addition, since a bucket conveyor on the side of the carton 2 has a similar structure to that of
At an upstream end of conveying direction of the bucket conveyor for the carton, there is provided a magazine (not shown) containing a plurality of flat-folded and stacked cartons 2. There is also provided a carton opening device that picks up each carton 2 one by one from the magazine and opens the carton 2 in a solid figure to form an opening portion 2a for case insertion at one end of the carton 2.
In
When the piston rod 55a of the cylinder 55 retracts or protrudes, the lever 5 swings around the center of the shaft 50 to move the arm 51 in the front or back direction. Thereby, the pusher 3 is transferred in the front and back direction through the pin 53, plate 42 and the linear guide 4 so that the contact portion 30 will contact the end surface 1b of the case 1. In this case, the point of action F of a press of the contact portion 30 against the case end surface 1b is disposed offset from the longitudinal centerline L1 of the case 1 (see
In
As shown in
In this case, when the piston rod 66a of the cylinder 66 protrudes and retracts, the lever 62 swings around the pin 63 via the bar 64. As a result, the contact portion 6 can take a contact position (i.e. a solid line position of
Turning back to
In this case, when the piston rod 80a of the cylinder 80 protrudes and retracts, the positioning lever 8 swings around the supporting shaft 85. As a result, the positioning lever 8 can take a locating position (i.e. a solid line position in
Then, a case inserting method according to the present invention will be described hereinafter.
First, case 1 and carton 2 are introduced to the case insertion station 100 through a bucket conveyor (see
On the other hand, by driving the cylinder 66 (
As shown in
Also, when inserting the first corner C1 of the case 1 into the opening portion 2a of the carton 2, the piston rod 80a is protruded by driving the piston 80 (
Then, by actuating the driving mechanism of the contact portion 7 disposed beside the case end surface 1d, the contact portion 7 contacts and presses against the case end surface 1d (see
Then, by transferring the contact portion 6 to the receding position where it is receded from the case end surface 1d (see
As shown in
In such a manner, a case insertion process can be carried out smoothly and automatically.
In the above-mentioned embodiment, since the center of action F of the contact portion 30 of the pusher 3 relative to the case end surface 1b is disposed at a position offset from the longitudinal centerline L1 of the case 1 (see
Conversely, when the line of action of a press from the contact portion 30 of the pusher 3 coincides with the longitudinal centerline L1 of the case 1, only a press of the contact portion 30 will not incline the case 1 on the case placement surface. In this case, the contact portion 6 is required.
Also, in the above-mentioned embodiment, the contact portion 6 is disposed on the side of the case end surface id, but the contact portion 6 may be disposed on the side of the case end surface 1c. In this case, when the contact portion 6 is disposed on the side of the case end surface 1c and at a position near the case end surface 1a, as with the above-mentioned embodiment, the first corner C1 of the case 1 is inserted into the opening portion 2a of the carton 2 at the time of a first push by the pusher 3. On the other hand, when the contact portion 6 is disposed on the side of the case end surface 1c and at a position near the case end surface 1b, the second corner C2 Of the case is inserted into the opening portion 2a of the carton 2 at the time of a first push by the pusher 3. Alternatively, the contact portion 6 may be disposed on opposite sides of the case end surfaces 1c and 1d. In this case, a pair of presses to form a couple may be applied to the case end surfaces 1c, 1d.
Those skilled in the art to which the invention pertains may make modifications and other embodiments employing the principles of this invention without departing from its spirit or essential characteristics particularly upon considering the foregoing teachings. The described embodiments and examples are to be considered in all respects only as illustrative and not restrictive. The scope of the invention is, therefore, indicated by the appended claims rather than by the foregoing description. Consequently, while the invention has been described with reference to particular embodiments and examples, modifications of structure, sequence, materials and the like would be apparent to those skilled in the art, yet fall within the scope of the invention.
Claims
1. A case inserting method for inserting a square case with an optical disk into a carton comprising:
- a) disposing a carton at a case insertion station, the carton having an opening portion for case insertion at one end thereof;
- b) disposing a case opposite the opening portion of the carton;
- c) pressing against a lateral end surface of the case at a position offset from a longitudinal centerline of the case, thereby inclining the case on a case placement surface at the case insertion station to insert a first corner of the case, which approaches most closely the opening portion of the carton, into the opening portion of the carton;
- d) pressing against a second corner of the case, which is disposed laterally opposite the first corner of the case, in a substantially lateral direction with the first corner of the case inserted into the opening portion of the carton, thereby inserting the second corner of the case along with the first corner into the opening portion of the carton; and
- e) further pressing against the case toward the carton to insert the entire case into the carton.
2. A case inserting method for inserting a square case with an optical disk into a carton comprising:
- a) disposing a carton at a case insertion station, the carton having an opening portion for case insertion at one end thereof;
- b) disposing a case opposite the opening portion of the carton;
- c) inclining the case on a case placement surface at the case insertion station so that a longitudinal centerline of the case can intersect a longitudinal centerline of the carton;
- d) pressing against a lateral end surface of the case toward the carton to insert a first corner of the case, which has approached most closely the opening portion of the carton, into the opening portion of the carton;
- e) pressing against a second corner of the case, which is disposed laterally opposite the first corner of the case, in a substantially lateral direction with the first corner of the case inserted into the opening portion of the carton, thereby inserting the second corner of the case along with the first corner into the opening portion of the carton; and
- f) further pressing against the case toward the carton to insert the entire case into the carton.
3. The method of claim 2, wherein when inclining the case on the case placement surface a press is applied to at least either one of laterally opposed end surfaces in the substantially lateral direction.
4. The method of claim 2, wherein when inclining the case on the case placement surface a pair of presses to form a couple is applied to laterally opposed end surfaces in the substantially lateral direction.
5. The method of claim 2, wherein when pressing against a lateral end surface of the case toward the carton to insert the first corner of the case into the opening portion of the carton the point of action of a press on the lateral end surface coincides with the longitudinal centerline of the case.
6. The method of claim 2, wherein when pressing against a lateral end surface of the case toward the carton to insert the first corner of the case into the opening portion of the carton the point of action of a press on the lateral end surface is offset from the longitudinal centerline of the case.
7. (canceled)
8. A case inserting apparatus for inserting a square case with an optical disk into a carton comprising:
- a) a case insertion station at which case insertion into a carton is carried out, the carton having an opening portion for case insertion;
- b) a case introducing device to introduce and dispose a case opposite the opening portion of the carton at the case insertion station;
- c) a case transferring device to press against a lateral end surface of the case at a position offset from a longitudinal centerline of the case so as to incline the case on a case placement surface at the case insertion station to insert a first corner of the case, which approaches most closely the opening portion of the carton, into the opening portion of the carton, thereafter transferring the case toward the opening portion of the carton to insert the entire case into the carton; and
- d) a case pressing device to press against a second corner of the case, which is disposed laterally opposite the first corner of the case, in a substantially lateral direction with the first corner of the case inserted into the opening portion of the carton, thereby inserting the second corner of the case along with the first corner into the opening portion of the carton.
9. The apparatus of claim 8, wherein a carton positioning device is further provided at a position beside a longitudinal end surface of the carton and near the first corner of the case to contact the end surface of the carton and position the carton during a press of the case pressing device is applied to the second corner of the case.
10. A case inserting apparatus for inserting a square case with an optical disk into a carton comprising:
- a) a case insertion station at which case insertion into a carton is carried out, the carton having an opening portion for case insertion;
- b) a case introducing device to introduce and dispose a case opposite the opening portion of the carton at the case insertion station;
- c) a first case pressing device to press against at least a longitudinal end surface of the case so as to incline the case on a case placement surface at the case insertion station;
- d) a case transferring device to press against a lateral end surface of the case to transfer the case toward the carton, thereby inserting a first corner of the case, which has approached most closely the opening portion of the carton, into the opening portion of the carton, thereafter transferring the case toward the opening portion of the carton to insert the entire case into the carton; and
- e) a second case pressing device to press against a second corner of the case, which is disposed laterally opposite the first corner of the case, in a substantially lateral direction with the first corner of the case inserted into the opening portion of the carton, thereby inserting the second corner of the case along with the first corner into the opening portion of the carton.
11. The apparatus of claim 10, wherein the first case pressing device is formed of a pair of members disposed on opposite sides of the case and when the first case pressing device inclines the case on the case placement surface a pair of presses to form a couple is applied to laterally opposed end surfaces of the case in the substantially lateral direction.
12. The apparatus of claim 10, wherein when the case transferring device presses against a lateral end surface of the case the point of action of a press on the lateral end surface is offset from the longitudinal centerline of the case.
13. The apparatus of claim 10, wherein when the case transferring device presses against a lateral end surface of the case the point of action of a press on the lateral end surface coincides with the longitudinal centerline of the case.
14. The apparatus of claim 10, wherein a carton positioning device is further provided at a position beside a longitudinal end surface of the carton and near the first corner of the case to contact the end surface of the carton and position the carton when a press of the second case pressing device is applied to the second corner of the case.
15-16. (canceled)
17. The method of claim 2, wherein the case insertion method is carried out relative to the carton that has no flaps at the opening portion for case insertion.
18. The method of claim 1, wherein the case insertion method is carried out relative to the carton that has no flaps at the opening portion for case insertion.
19. The apparatus of claim 10, wherein case insertion by the case transferring device is carried out relative to the carton that has no flaps at the opening portion for case insertion.
20. The apparatus of claim 10, wherein a carton opening device is further provided to open and raise the flat-folded carton in a solid figure so as to form the opening portion for case insertion at one end of the carton.
21. The apparatus of claim 8, wherein case insertion by the case transferring device is carried out relative to the carton that has no flaps at the opening portion for case insertion.
22. The apparatus of claim 8, wherein a carton opening device is further provided to open and raise the flat-folded carton in a solid figure so as to form the opening portion for case insertion at one end of the carton.
Type: Application
Filed: Apr 7, 2005
Publication Date: Oct 12, 2006
Applicant: Kyoto Seisakusho Co., Ltd. (Kyoto-shi)
Inventor: Toshiyuki Onishi (Yawata-shi)
Application Number: 11/101,784
International Classification: B65B 5/00 (20060101);