Spinal disc annulus reconstruction method and spinal disc annulus stent
A surgical method of repair and reconstruction of the spinal disc wall (annulus) after surgical invasion or pathologic rupture, incorporating suture closure, or stent insertion and fixation, designed to reduce the failure rate of conventional surgical procedures on the spinal discs. The design of the spinal disc annulus stent allows ingrowth of normal cells of healing in an enhanced fashion strengthening the normal reparative process.
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This application is a continuation of U.S. Ser. No. 09/484,706, filed Jan. 18, 2000 which claims the benefit of U.S. Provisional Application No. 60/160,710, filed Oct. 20, 1999.
FIELD OF THE INVENTIONThe invention generally relates to a surgical method of intervertebral disc wall reconstruction with a related annulus stent augmenting the repair. The effects of said reconstruction are restoration of disc wall integrity and reduction of the failure rate (3-21%) of a common surgical procedure (disc fragment removal or discectomy). This surgical procedure is performed about 390,000 times annually in the United States.
BACKGROUND OF THE INVENTIONThe spinal column is formed from a number of vertebrae, which in their normal state are separated from each other by cartilaginous intervertebral discs. The intervertebral disc acts in the spine as a crucial stabilizer, and as a mechanism for force distribution between the vertebral bodies. Without the disc, collapse of the intervertebral space occurs in conjunction with abnormal joint mechanics and premature development of arthritic changes.
The normal intervertebral disc has an outer ligamentous ring called the annulus surrounding the nucleus pulposus. The annulus binds the adjacent vertebrae together and is constituted of collagen fibers that are attached to the vertebrae and cross each other so that half of the individual fibers will tighten as the vertebrae are rotated in either direction, thus resisting twisting or torsional motion. The nucleus pulposus is constituted of loose tissue, having about 85% water content, which moves about during bending from front to back and from side to side.
As people age, the annulus tends to thicken, desicate, and become more rigid. The nucleus pulposus, in turn, becomes more viscous and less fluid and sometimes even dehydrates and contracts. The annulus also becomes susceptible to fracturing or fissuring. These fractures tend to occur all around the circumference of the annulus and can extend from both the outside of the annulus inwards, and the interior outward. Occasionally, a fissure from the outside of the annulus meets a fissure from the inside and results in a complete rent or tear through the annulus fibrosis. In situations like these, the nucleus pulposus may extrude out through the annulus wall. The extruded material, in turn, can impinge on the spinal cord or on the spinal nerve rootlet as it exits through the intervertebral disc foramen, resulting in a condition termed ruptured disc or herniated disc
In the event of annulus rupture, the inner-nucleus component migrates along the path of least resistance forcing the fissure to open further, allowing migration of the nucleus pulposus through the wall of the disc, with resultant nerve compression and leakage of chemicals of inflammation into the space around the adjacent nerve roots supplying the extremities, bladder, bowel and genitalia. The usual effect of nerve compression and inflammation is intolerable back or neck pain, radiating into the extremities, with accompanying numbness, weakness, and in late stages, paralysis and muscle atrophy, and/or bladder and bowel incontinence. Additionally, injury, disease or other degenerative disorders may cause one or more of the intervertebral discs to shrink, collapse, deteriorate or become displaced, herniated, or otherwise damaged.
The surgical standard of care for treatment of herniated, displaced or ruptured intervertebral discs is fragment removal and nerve decompression without a requirement to reconstruct the annular wall. While results are currently acceptable, they are not optimal. Various authors report 3.1-21% recurrent disc herniation, representing a failure of the primary procedure and requiring re-operation for the same condition. An estimated 10% recurrence rate results in 39,000 re-operations in the United States each year.
An additional method of relieving the symptoms is thermal annuloplasty, involving the heating of sub-annular zones in the non-herniated painful disc, seeking pain relief, but making no claim of reconstruction of the ruptured, discontinuous annulus wall.
There is currently no known method of annulus reconstruction, either primarily or augmented with an annulus stent.
BRIEF SUMMARY OF THE INVENTIONThe present invention provides methods and related materials for reconstruction of the disk wall in cases of displaced, herniated, ruptured, or otherwise damaged intervertebral discs.
In a preferred form, one or more mild biodegradable surgical sutures are placed at about equal distances along the sides of a pathologic aperture in the ruptured disc wall (annulus) or along the sides of a surgical incision in the weakened, thinned disc annulus.
Sutures are then tied in such fashion as to draw together the sides of the aperture, effecting reapproximation or closure of the opening, to enhance natural healing and subsequent reconstruction by natural tissue (fibroblasts) crossing the now surgically narrowed gap in the disc annulus.
A 25-30% reduction in the rate of recurrence of disc nucleus herniation through this aperture, has been achieved using this method.
In another embodiment, the method can be augmented by placement of a patch of human muscle fascia (the membrane covering the muscle) or any other autograft or allograft acting as a bridge in and across the aperture, providing a platform for traverse of fibroblasts or other normal cells of repair existing in and around the various layers of the disc annulus, prior to closure of the aperture.
A 30-50% reduction in the rate of recurrence of disc hemiation has been achieved using the aforementioned fascial augmentation with this embodiment.
Having demonstrated that human muscle fascia is adaptable for annular reconstruction, other biocompatible membranes can be employed as a bridge, stent, patch or barrier to subsequent migration of the disc nucleus through the aperture. Such biocompatible materials may be, for example, a medical grade biocompatible fabric, biodegradable polymeric sheets, or form fitting or non-form fitting fillers for the cavity created by removal of a portion of the disc nucleus in the course of the disc fragment removal or discectomy. The prosthetic material can be placed in and around the intervertebral space, created by removal of the degenerated disc fragments.
BRIEF DESCRIPTION OF THE DRAWINGS
The present invention provides methods and related materials for reconstruction of the disk wall in cases of displaced, herniated, ruptured, or otherwise damaged intervertebral discs.
In one embodiment of the present invention, as shown in
Additionally, to repair a weakened or thinned disc annulus 42, a surgical incision is made along the weakened or thinned region of the annulus 42 and one or more surgical sutures 40 are placed at about equal distances along the sides of the incision. Reapproximation or closure of the incision is accomplished by tying the sutures 40 in such a fashion that the sides of the incision are drawn together. The reapproximation or closure of the incision enhances the natural healing and subsequent reconstruction by the natural tissue crossing the now surgically narrowed gap in the annulus 42. Preferably, the surgical sutures 40 are biodegradable, but permanent non-biodegradable materials may be utilized.
In an alternative embodiment, the method can be augmented by the placement of a patch of human muscle fascia or any other autograft, allograft or xenograft in and across the aperture 44. The patch acts as a bridge in and across the aperture, providing a platform for traverse of fibroblasts or other normal cells of repair existing in and around the various layers of the disc annulus, prior to closure of the aperture.
In a further embodiment, as shown in
In a preferred embodiment, as shown in
Additionally, the upper section 14 of the centralized vertical extension 12 may be any number of different shapes, as shown in
The upper section 14 of the centralized vertical extension 12 can comprise a slot 18, where the slot 18 forms an orifice through the upper section 14. The slot 18 is positioned within the upper section such that 14 it traverses the upper section's 14 longitudinal axis. The slot 18 is of such a size and shape that sutures, tension bands, staples or any other type of fixation device known in the art may be passed through, to affix the annulus stent 10 to the disc annulus 44.
In an alternative embodiment, the upper section 14 of the centralized vertical extension 12 may be perforated. The perforated upper section 14 contains a plurality of holes which traverse the upper section's 14 longitudinal axis. The perforations are of such a size and shape that sutures, tension bands, staples or any other type of fixation device known in the art may be passed through, to affix the annulus stent 10 to the disc annulus 44.
The lower section 16 can comprise a pair of lateral extensions, a left lateral extension 20 and a right lateral extension 22. The lateral extensions 20 and 22 comprise an inside edge 24, an outside edge 26, an upper surface 28, and a lower surface 30. The lateral extensions 20 and 22 can have an essentially constant thickness throughout. The inside edge 24 is attached to the lower section 16 and is about the same length as the lower section 16. The outside edge 26 can be about 8 mm-16 mm in length. The inside edge 24 and the lower section 16 meet to form a horizontal plane, essentially perpendicular to the centralized vertical extension 12. The upper. surface 28 of the lateral extensions 20 and 22 can form an angle of about 0°-60° below the horizontal plane. The width of the annulus stent 10 may be from about 3 mm-5 mm.
Additionally, the upper surface 28 of the lateral extensions 20 and 22 may be barbed for fixation to the inside surface of the disc annulus 40 and to resist expulsion through the aperture 44.
In an alternative embodiment, as shown in
In a preferred embodiment, the annulus stent 10 is a solid unit, formed from one or more of the flexible resilient biocompatible or bioresorbable materials well know in the art.
For example, the annulus stent may be made from:
-
- a porous matrix or mesh of biocompatible and bioresorbable fibers acting as a scaffold to regenerate disc tissue and replace annulus fibrosus as disclosed in, for example, U.S. Pat. Nos. 5,108,438 (Stone) and 5,258,043 (Stone);
- a strong network of inert fibers intermingled with a bioresorbable (or biosabsorable) material which attracts tissue ingrowth as disclosed in, for example, U.S. Pat. No. 4,904,260 (Ray et al.);
- a biodegradable substrate as disclosed in, for example, U.S. Pat. No. 5,964,807 (Gan at al.); or
- a expandable polytetrafluoroethylene (ePTFE), as used for conventional vascular grafts, such as those sold by W. L. Gore and Associates, Inc. under the trademarks GORE-TEX and PRECLUDE, or by Impra, Inc. under the trademark IMPRA.
Furthermore, the annulus stent 10, may contain hygroscopic material for a controlled limited expansion of the annulus stent 10 to fill the evacuated disc space cavity.
Additionally, the annulus stent 10 may comprise materials to facilitate regeneration of disc tissue, such as bioactive silica-based materials which assist in regeneration of disc tissue as disclosed in U.S. Pat. No. 5,849,331 (Ducheyne, et al.), or other tissue growth factors well known in the art.
In further embodiments, as shown in
Alternatively, a compressible core may be attached to the lower surface 30 of the lateral extensions 20 and 22, forming a pyramid, cone, trapezoid, wedge, or bullet shape. The compressible core may be made from one of the biocompatible or bioresorbable resilient foams well known in the art. The compressible core allows the lateral extensions 20 and 22 to be compressed for insertion into aperture 44, then to expand conforming to the shape of the annulus′ 42 inner wall and to the cavity created by pathologic extrusion or surgical removal of the disc fragment.
In a preferred method of use, as shown in
In an alternative method, where the length of the aperture 44 is less than the length of the outside edge 26 of the annulus stent 10, the annulus stent 10 must be inserted laterally into the aperture 44. The lateral extensions 20 and 22 are compressed, and the annulus stent 10 is laterally inserted into the aperture 44. The annulus stent 10 is then rotated inside the disc annulus 40, such that the upper section 14 is pulled back through the aperture 44. The lateral extensions 20 and 22 are then allowed to expand, with the upper surface 28 contouring to the inside surface of the disc annulus 40. The upper section 14 is positioned within the aperture 44 such that the annulus stent 10 may be secured to the disc annulus, using means well known in the art.
In an alternative method of securing the annulus stent 10 in the aperture 44, as shown in
It is anticipated that fibroblasts will engage the fibers of the polymer or fabric of the intervertebral disc stent, forming a strong wall duplicating the currently existing condition of healing seen in the normal reparative process.
In an additional embodiment, as shown in FIGS. 10A-B, a flexible bladder 60 is attached to the lower surface 30 of the annulus stent 10. The flexible bladder 60 comprises an internal cavity 62 surrounded by a membrane 64, where the membrane 64 is made from a thin flexible biocompatible material. The flexible bladder 60 is attached to the lower surface 28 of the annulus stent 10 in an unexpanded condition. The flexible bladder 60 is expanded by injecting a biocompatible fluid or expansive foam, as known in the art, into the internal cavity 62. The exact size of the flexible bladder 60 can be varied for different individuals. The typical size of an adult nucleus is 2 cm in the semi-minor axis, 4 cm in the semi-major axis and 1.2 cm in thickness.
In an alternative embodiment, the membrane 64 is made of a semi-permeable biocompatible material.
In a preferred embodiment, a hydrogel is injected into the internal cavity of the flexible bladder 28. A hydrogel is a substance formed when an organic polymer (natural or synthetic) is cross-linked via covalent, ionic, or hydrogen bonds to create a three-dimensional open-lattice structure which entraps water molecules to form a gel. The hydrogel may be used in either the hydrated or dehydrated form.
In a method of use, where the annulus stent 10 has been inserted into the aperture, as has been previously described and shown in FIGS. 12 A-b, an injection instrument, as known in the art, such as a syringe, is used to inject the biocompatible fluid or expansive foam into the internal cavity 62 of the flexible bladder 60. The biocompatible fluid or expansive foam is injected through the annulus stent 10 into the internal cavity of the flexible bladder 28. Sufficient material is injected into the internal cavity 62 to expand the flexible bladder 60 to fill the void in the intervertebral disc cavity. The use of the flexible bladder 60 is particularly useful when it is required to remove all or part of the intervertebral disc nucleus.
The surgical repair of an intervertebral disc may require the removal of the entire disc nucleus, being replaced with an implant, or the removal of a portion of the disc nucleus thereby leaving a void in the intervertebral disc cavity. The flexible bladder 60 allows for the removal of only the damaged section of the disc nucleus, with the expanded flexible bladder 60 filling the resultant void in the intervertebral disc cavity. A major advantage of the annulus stent 10 with the flexible bladder 60 is that the incision area in the annulus can be reduced in size as there is no need for the insertion of an implant into the intervertebral disc cavity.
In an alternative method of use, a dehydrated hydrogel is injected into the internal cavity 28 of the flexible bladder 60. Fluid, from the disc nucleus, passes through the semi-permeable membrane 64 hydrating the dehydrated hydrogel. As the hydrogel absorbs the fluid the flexible bladder expands 60, filling the void in the intervertebral disc cavity.
All patents referred to or cited herein are incorporated by reference in their entirety to the extent they are not inconsistent with the explicit teachings of this specification, including; U.S. Pat. No. 5,108,438 (Stone), U.S. Pat. No. 5,258,043 (Stone), U.S. Pat. No. 4,904,260 (Ray et al.), U.S. Pat. No. 5,964,807 (Gan et al.), U.S. Pat. No. 5,849,331 (Ducheyne et al.), U.S. Pat. No. 5,122,154 (Rhodes), U.S. Pat. No. 5,204,106 (Schepers at al.), U.S. Pat. No. 5,888,220 (Felt et al.) and U.S. Pat. No. 5,376,120 (Sarver et al.).
It should be understood that the examples and embodiments described herein are for illustrative purposes only and that various modifications or changes in light thereof will be suggested to persons skilled in the art and are to be included within the spirit and preview of this application and the scope of the appended claims.
Claims
1-44. (canceled)
45. A device for treatment of an intervertebral disc wall comprising:
- a main body portion, at least one extension having an axis projecting along a respective reference plane, said reference plane extending substantially laterally from the main body portion;
- wherein said at least one extension is constructed such that said axis can flexibly deflect from its respective reference plane, and
- at least one fixation element configured to extend at least partially into annular tissue.
46. The device of claim 45, further comprising one or more surgical sutures.
47. The device of claim 46, wherein said sutures are biodegradable.
48. The device of claim 46, wherein said sutures further comprise at least one knot.
49. The device of claim 45, wherein said main body portion is shaped to form a compatible fit with at least a portion of the edges of an aperture in an intervertebral disc wall.
50. The device of claim 45, wherein said at least one extension is of substantially uniform thickness.
51. The device of claim 45, wherein said at least one extension is thicker adjacent to said main body portion than at a location lateral to the main body portion.
52. The device of claim 45, wherein said fixation element comprises one or more barbs.
53. The device of claim 45, wherein said fixation element comprises one or more tension bands.
54. The device of claim 45, wherein said fixation element comprises one or more staples.
55. The device of claim 45, wherein said main body portion and at least one extension are formed as a unitary device.
56. The device of claim 45, wherein said main body portion, at least one extension, and said fixation element are formed as a unitary device.
57. The device of claim 45, wherein said device is comprised of one or more biocompatible or bioresorbable materials.
58. The device of claim 57, wherein said device is comprised of a matrix or mesh of biocompatible or bioresorbable fibers.
59. The device of claim 57, wherein said device is comprised of a biocompatible or bioresorbable membrane.
60. The device of claim 57, wherein said device is comprised of a biocompatible or bioresorbable fabric.
61. The device of claim 57, wherein said device comprises a biodegradable substrate.
62. The device of claim 57, wherein said device comprises an expandable polytetrafluoroethylene (ePTFE).
63. The device of claim 57, wherein said device comprises a polymer material.
64. The device of claim 63, wherein said device comprises a polymeric sheet.
65. The device of claim 63, wherein said device comprises a polymeric fabric.
66. The device of claim 63, wherein said device comprises a polymeric mesh.
67. The device of claim 63, wherein said device comprises polymeric fibers.
68. The device of claim 45, wherein said device comprises a collagenous material.
69. The device of claim 45, wherein said device comprises hygroscopic material.
70. The device of claim 45, wherein said device comprises materials to facilitate regeneration of disc tissue.
71. The device of claim 45, wherein said device comprises bioactive silica-based material.
72. The device of claim 45, wherein said device comprises a growth factor.
73. The device of claim 45, wherein the device is flexibly resilient.
74. The device of claim 45, wherein at least a portion of the device is porous.
75. The device of claim 45, wherein at least a portion of the device is non-porous.
76. The device of claim 45, wherein said at least one extension is reversibly deformable to allow, in use, insertion into an aperture of an intervertebral disc and to subsequently expand conforming said device to the shape of a portion of the inner wall of an annulus.
77. The device of claim 45, further comprising a compressible core element.
78. The device of claim 77, wherein said compressible core element comprises a biocompatible or bioresorbable foam.
79. The device of claim 77, wherein said compressible core element is reversibly deformable to allow, in use, insertion into an aperture of an intervertebral disc and to subsequently expand conforming said device to the shape of at least a portion of an inner wall of an annulus.
80. The device of claim 45, having a first and a second extension.
81. The device of claim 80, wherein said respective axes of said first and second extensions lie in reference planes oriented in a range of 0° to 60° to each other when said extensions are undeflected.
82. The device of claim 81, wherein said respective axes of said first and second extensions lie in the same reference plane when said extensions are undeflected.
83. The device of claim 81, wherein said respective axes of said first and second extensions lie in reference planes oriented 60° to each other when said extensions are undeflected.
84. A device for treatment of an intervertebral disc wall comprising:
- a main body portion,
- at least one extension having an axis projecting along a respective reference plane, said reference plane extending substantially laterally from the main body portion;
- wherein each of said at least one extensions is constructed such that said axis can flexibly deflect from its respective reference plane, and
- at least one receptacle configured to receive a fixation element.
85. The device of claim 84, wherein said at least one receptacle comprises a slot.
86. The device of claim 84, wherein said at least one receptacle comprises a hole.
87. The device of claim 84, wherein said at least one receptacle comprises a mesh or screen.
88. The device of claim 84, further comprising one or more surgical sutures.
89. The device of claim 88, wherein said sutures are biodegradable.
90. The device of claim 88, wherein said sutures further comprise at least one knot.
91. The device of claim 84, wherein said main body portion is shaped to form a compatible fit with the edges of at least a portion of an aperture in an intervertebral disc wall.
92. The device of claim 84, wherein said at least one extension is of substantially uniform thickness.
93. The device of claim 84, wherein said at least one extension is thicker adjacent to said main body portion than at a location lateral to the main body portion.
94. The device of claim 84, further comprising one or more barbs.
95. The device of claim 84, further comprising one or more tension bands.
96. The device of claim 84, further comprising one or more staples.
97. The device of claim 84, wherein said main body portion and at least one extension are formed as a unitary device.
98. The device of claim 84, wherein said main body portion, at least one extension, and said receptacle are formed as a unitary device.
99. The device of claim 84, wherein said device is comprised of one or more biocompatible or bioresorbable materials.
100. The device of claim 99, wherein said device is comprised of a matrix or mesh of biocompatible or bioresorbable fibers.
101. The device of claim 99, wherein said device is comprised of a biocompatible or bioresorbable membrane.
102. The device of claim 99, wherein said device is comprised of a biocompatible or bioresorbable fabric.
103. The device of claim 99, wherein said device comprises a biodegradable substrate.
104. The device of claim 99, wherein said device comprises an expandable polytetrafluoroethylene (ePTFE).
105. The device of claim 99, wherein said device comprises a polymer material.
106. The device of claim 105, wherein said device comprises a polymeric sheet.
107. The device of claim 105, wherein said device comprises a polymeric fabric.
108. The device of claim 105, wherein said device comprises a polymeric mesh.
109. The device of claim 105, wherein said device comprises polymeric fibers.
110. The device of claim 84, wherein said device comprises a collagenous material.
111. The device of claim 84, wherein said device comprises hygroscopic material.
112. The device of claim 84, wherein said device comprises materials to facilitate regeneration of disc tissue.
113. The device of claim 84, wherein said device comprises bioactive silica-based material.
114. The device of claim 84, wherein said device comprises a growth factor.
115. The device of claim 84, wherein the device is flexibly resilient.
116. The device of claim 84, wherein at least a portion of the device is porous.
117. The device of claim 84, wherein at least a portion of the device is non-porous.
118. The device of claim 84, wherein said at least one extension is reversibly deformable to allow, in use, insertion into an aperture of an intervertebral disc and to subsequently expand conforming said device to the shape of a portion of the inner wall of an annulus.
119. The device of claim 84, further comprising a compressible core element.
120. The device of claim 119, wherein said compressible core element comprises a biocompatible or bioresorbable foam.
121. The device of claim 119, wherein said compressible core element is reversibly deformable to allow, in use, insertion into an aperture of an intervertebral disc and to subsequently expand conforming said device to the shape of a portion of the inner wall of an annulus.
122. The device of claim 84, having a first and a second extension.
123. The device of claim 122, wherein said respective axes of said first and second extensions lie in reference planes oriented in a range of 0° to 60° to each other when said extensions are undeflected.
124. The device of claim 123, wherein said respective axes of said first and second extensions lie in the same reference plane when said extensions are undeflected.
125. The device of claim 123, wherein said respective axes of said first and second extensions lie in reference planes oriented 60° to each other when said extensions are undeflected.
Type: Application
Filed: Apr 6, 2006
Publication Date: Oct 26, 2006
Applicant:
Inventor: Joseph Cauthen (Gainesville, FL)
Application Number: 11/398,583
International Classification: A61F 2/44 (20060101);