Foundation rebar hangers
A series of rebar hangers for use at both a secondary primary level and a secondary level, vertically speaking for the suspension of rebar rods in footing formation. These components employ a rest head connected to a shaft, connected to a base, which base if the device is of a primary level nature has a spacer disposed on the rear side thereof. Each of the heads is conceptually interchangeable as is each of the bases interchangeable to create a fixed configuration unit for a specific mount and retention. The device's rest head is attached to or overlays a footing former, if primary; or attaches to a primary device if secondary. The base extending from the shaft is adapted to retain one or two rebar rods depending on the base's configuration.
This invention pertains to the field of building construction and more particularly, to the mounting of rebar steel rods for use in the preparation of foundations and footings for buildings constructed on a slab of concrete.
BACKGROUND OF THE INVENTIONAll slab-based buildings, both residential and commercial, require rebar steel reinforcements in the perimeter footings under the U.B.C., IE, Uniform Building Code. These longitudinal pieces of steel, generally about one inch or so in diameter may be placed one in a single vertical plane, [total 1] or two in one horizontal plane, [total 2] or two horizontal and two vertical [total 4] but never differing numbers in parallel horizontal planes. Thus, one would never find a combination of two steel rods in a first horizontal plane and only one in a second horizontal plane for a total of rods. It would be either two or four as the engineer for the site had determined.
Today wire ties are used to secure the previously positioned rebar members to the footing forms to retain the rebar members in a uniform position relative to the wood or other material used for the concrete form for the entire length of the rebar which can be 10 ft., 20 ft. or any other length desired, as rebar is sold to the concrete foundation trade by weight not by length. While wire tires are fully operative to do the job of securing the rebar in position for the concrete pour operation, the use of them is labor intensive. Therefore any method that eliminates the use of the hand tying operation is to be deemed beneficial. The devices of this invention meet the desired needs of securing the rebar into the proper position for the concrete pour in considerably less time than it takes to hand tie a series of wire ties.
It is a first object therefore to provide a wire tie replacement for firmly positioning rebar steel in the building foundation business.
It is a second object to provide a lightweight lowcost alternative to the use of wire ties for securing rebar prior to the pouring of a foundation.
It is a third object to provide a series of devices each of which is intended for a particular number spaced from each other rebar steel members.
It is a fourth object to provide an easy to install system of rebar hangers for use in the construction of building foundations.
Other objects of the invention will in part be obvious and will in part appear hereinafter.
The invention accordingly comprises the device possessing the features properties and the relation of components which are exemplified in the following detailed disclosure and the scope of the application of which will be indicated in the appended claims.
For a fuller understanding of the nature and objects of the invention reference should be made to the following detailed description, taken in conjunction with the accompanying drawings.
GLOSSARYFor ease of understanding certain terms will be set forth with their intended meaning to be utilized in the reading of this application.
1. Nail rest head—top portion of a device according to the invention with an inverted J-shaped configuration. This head rests on a nail which may be angularly disposed in a footing's form wall.
2. Overlay rest head—top portion of a device having a head sized to rest upon the edge of a 2×10-inch board, or 2×12-inch board, along the 2-inch dimension.
3. Hook—a type of base of a device having an arcuate center between two parallel sides, a proximal side, and a distal side.
4. Tail—an extension from the parallel side of a hook base distant from the shaft.
5. Extension—a segment extending substantially normal to the distal parallel side of a hook base.
6. Shaft—the connection portion between the hook and the base of a unit according to this invention.
7. Vee spacer—a V-shaped rearwardly disposed portion that rests against an upright form, and acts as a spacer for the balance of the device and the rebar members in position thereon.
8. Straight spacer—a single straight rearwardly disposed portion that rests against an upright form, and acts as a spacer for the balance of the device and the rebar members in position thereon.
9. Combination base—a hook base used in conjunction with an additional shape to retain two spaced apart rebar rods.
BRIEF DESCRIPTION OF THE FIGURES
A series of devices for hanging rebar steel rods used in the reinforcement of concrete, especially in the preparation of footings for building foundations. Each device has a rest head top portion, a shaft intermediate portion, and a tail bottom portion with an optional rearwardly disposed spacer section, depending upon whether the device is a primary level or secondary level device.
DESCRIPTION OF THE PREFERRED EMBODIMENT IntroductionAs a preface, it is to be noted that the various embodiments of this invention all comprise three separate portions and an optional fourth portion, the tail, all of which are preferably formed into an integrated structure. The upper portion is the rest head portion used for attachment. The rest head portion is available in two styles, a hook and an overlay.
The intermediate portion is a linear shaft. The lower portion is the base and is used as the retainer or retention portion to hold the rebar rods. The retainer portion may be configured to hold one piece or two such rebar rods in a horizontal spaced configuration.
A secondary unit or device of this invention may be attached to and depend from a primary unit. A secondary unit may hold one or two horizontally disposed rebar rods as is deemed required by the site engineer. It is seen therefore that the invention herein is intended for the support of one, two, or four rebar rods, since in most if not all states, the use of three rebar rods in a footing is not specified. Note however that certain designs, especially high walls, may require multiple horizontally spaced rebar.
In addition to the attachment shaft and retainer portions, some units may include a spacer which is attached to the shaft just above the junction of the retainer portion to the shaft portion. The purpose of the spacer portion is to keep the shaft horizontally spaced away from the footing forms and to maintain the shaft in a generally vertical disposition.
A tail may be found in some instances on the end of the distal part of the retainer portion.
The devices of this invention can be formed of one of each of the elements or portions set forth and discussed herein as well as including an optional tail.
The discussion now references the figures. As mentioned earlier herein, the various embodiments herein are made up of “mix and match” parts or sections forming an integrated unit or device according to this invention. Thus, in
Nail rest head 15 is formed of a distal leg 16 connected at one end to one end of an arcuate section 17 which in turn is connected at its second end to a proximal section 18. Proximal section 18 in turn connects seamlessly to shaft 11 as will be seen infra. Note that both the distal and proximal legs are in the same vertical plane, IE appear parallel when viewed from the front of the device.
In
In both instances, the rest head connects seamlessly to the shaft since it is preferred that both as well as the tail be made of a uniform thickness piece of metallic wire or plastic. In
The discussion now moves to
The U base with tail 30 of
In
Turning now to the discussion of
The base shown here is referred to is a combination base and is configured as a modified or reinforced MJ base 50. Thus it is seen that this combination base has a hook and an additional shape attached to it. The details of the MJ base are recited elsewhere herein. This base has a straight spacer rather than a Vee spacer, which due to its configuration and its mode of attachment serves as a reinforcement for the retention of heavier rebar rods. Thus spacer 59 is seen to have two parts, the true spacer part 59A which is rearwardly directed and the reinforcement part 59B which is attached beneath the base as discussed below.
The shaft 11 is seen in this view broken away to indicate its relative placement in relation to the base. The MJ base per se has a first proximal leg 55 which seamlessly blends into arcuate section 57 which is attached to first distal leg 58. A wavy connector section 51 is attached to a second proximal leg, 52 followed by a second arcuate section 53 of substantially the same size as the first arcuate section, which in turn terminates at a second distal leg 54. All four legs, lie in the same parallel plane. The first distal leg 58 and the second proximal leg 52 are of the same elevation to best retain rebar of the same diameter, which when resting in the base, the rebar pieces would be of the same elevation.
The reinforcing stylized S-shaped section 59 serves as a single spacer and is connected at its proximal terminus beneath the wavy section 51 and optionally beneath the first arcuate section 57. This stylized S shape reinforces and supports the center of this dual rebar rod retainer base. The wave in the wavy section also adds strength over the use of a straight horizontal interposed section beneath legs 52 and 58. A complete unit of this invention that incorporates a non-modified MJ base that is one without the S reinforcement as seen in
In
The discussion now moves to a review of a plurality of fully integrated nail hangers which do indeed include a rest head, a shaft and a base disposed at the opposite end of the shaft. In
The discussion now turns to
Several small points need to be mentioned. First, distal segment 64 is disposed slightly upwardly to create a springlike effect. Lower distal segment 65 is disposed slightly outwardly to create a handle like segment for easier application and removal. Note also break-off point 80. After the concrete is poured but before it hardens, all the time while most of the device is buried in concrete, the lower distal segment 65 is raised up so as to force a break or fracture at point 80, as the top section is removed from the 2×10 or other wood form, while the balance of the device remains buried in concrete even after the concrete hardens.
In view of the different configuration of the other portions of the device as contrasted to
As previously discussed there are primary and secondary rebar retainers within this invention. Secondary holders or retainers are mounted to and are disposed vertically below a primary holder of any configuration. In
In
Since unit 600, the seventh embodiment, is suspended from any primary level device from within the rod retaining section thereof, it is seen that the rest which is an inverted arcuate U designated 21 can be integrally formed from a single wire draw by proper bending. The distal arm of the head is in the same parallel plane as the shaft 11 due to the nature of its hanging disposition. But the distal arm is not in the same flat vertical plane as the balance of the device. Rather the distal arm 22 and the intermediate section is rotated 180 degrees to the plane of the balance of the device in view of the fact that this secondary unit is to be suspended from a primary unit yet retain the rebar rods in the same general elongated disposition as the rebar rods being retained spaced above in the primary retainer.
The base 65 is referred to as an offset W base. It is formed of two segments 66. Each segment 66 consists of a J-shaped mirror image section 68A and 68B each of which is integrally joined to an offset section 67A,67B respectively. While here one of the segments 66 is integrally formed as part of a wire draw, it can also exist as a fully separate piece that is welded onto an end of shaft 11 in the same manner that the base segment of 67A and 66B is attached as by welding.
Reference is now made to
In
While the orientation of the two legs of the nail rest head has been discussed relative to
It is seen that we have devised a series of rebar rod hangers which consist of a head connected to a shaft which in turn is connected to a base which may have tail thereon. A spacer is found attached to the rear of primary units to keep them spaced from a footing former board or other material. The devices of this invention can be created as by wire forming manually or by machine with the extra sections, namely, the spacers being welded or soldered in to place.
While it has been stated that a U-shaped base may or may not include a tail, it is to be understood that the purpose of the tail is to secure two rods overlaid upon each other as shown in the dashed lines, said rebar rods being designated 13 each to retain them without the use of wire ties. The securing is done by bending the tail 41 counterclockwise 90 degrees toward the shaft to retain the two rods in a semi-secure position without having to resort to wire ties. Note directional arrow 81.
While it has been indicated that the Vee spacer should be mounted to the base such that the distal end of each leg of the Vee is equidistant to the mount point, the angle of elevation relative to the hook should be about 45 degrees to endure a generally vertical disposition of the device when being utilized.
The big benefit of these devices is that they eliminate the need for wire tying of horizontal rebar or members to form a reinforcement grid for a footing. Such tying is labor intensive and therefore costly to the contractor. But more importantly there is the unspecified time spent to ensure parallelism of the rods and uniform vertical spacing in dual level installations as well. These measurements are eliminated by the use of the devices of this invention which automatically achieve even spacing in both directions.
While the Vee spacer gives a more even balancing away from the footing former board, and is thus preferred, a single spacer can be used with a base designed to hold two rods horizontally, as such a unit will tend to stand straight away 90 degrees from the former and not bend in one direction or the other angularly toward the footing former. It is preferred however to use the single spacer primarily with the overlay rest.
The easiest way to form the devices of this invention is to form them from wire and if a Vee spacer is used, to weld the spacer at its midpoint into position with the end of each leg of the Vee spacer being equidistant to the base. A disposition of about 45 degrees from the horizontal is suggested.
Since certain changes may be made in the above described apparatus without departing from the scope of the invention herein involved, it is intended that all matter contained in the above description and in the accompanying drawings, if present, shall be interpreted as illustrative only and not in a limiting sense.
Claims
1. A device for the retention of rebar rods for use in the construction of footings and the like, which device comprises:
- [a] a rest head to secure the device to a footing former;
- [b] an elongated shaft, a first end of which is connected to said rest head; and
- [c] a base for the retention of rebar rods in a generally horizontal position, said base being connected to the second end of said elongated shaft.
2. The device of claim 1 wherein the rest head is a nail rest head having an inverted J-shaped configuration.
3. The device of claim 1 wherein the rest head is an overlay rest head of a generally inverted U-shaped configuration.
4. The device of claim 1 wherein a spacer comprising a rearwardly disposed portion is attached to the base which spacer is adapted to rest against a surface to retain the device in a generally vertical disposition.
5. The device of claim 4 wherein the spacer is V-shaped, and is mounted at its midpoint to the base.
6. The device of claim 4 wherein the spacer is a straight spacer.
7. The device of claim 1 wherein the base is a combination base.
8. The device of claim 1 wherein the base is a hook base.
9. A device for the retention of rebar rods for use in the construction of footings and the like, which device comprises:
- [a] a rest head to secure the device to a footing former;
- [b] an elongated shaft, a first end of which is connected to said rest head; and
- [c] a base for the retention of rebar rods in a generally horizontal position, said base being connected to the second end of said elongated shaft wherein the rest head is a nail rest head having an inverted J-shaped configuration, and the base is a hook base and a Vee spacer is attached to the base.
10. The device of claim 9 wherein the base is a hook base having a distal leg, and a tail is extended laterally normal to the distal leg of said base.
11. The device of claim 9 wherein the hook base is replaced by a combination base of a hook and MJ configuration.
12. A device for the retention of rebar rods for use in the construction of footings and the like, which device comprises:
- [a] an overlay rest head of a generally inverted U-shape to secure the device to a footing former;
- [b] an elongated shaft, a first end of which is connected to said rest head; and
- [c] a base for the retention of rebar rods in a generally horizontal position, said base being connected to the second end of said elongated shaft, said base being a combination base of a hook and MJ configuration.
13. The device of claim 12, wherein a single S-spacer is attached to and reinforces the base.
14. The device of claim 3 wherein the base is a hook base and a Vee spacer is attached at its center to the base.
15. The device of claim 1 wherein the unit is adapted to serve as a secondary retainer and wherein the head is an inverted arcuate U having its distal leg normal to the orientation of the rest of the retainer, and wherein the base is of an offset W configuration.
16. The device of claim 1 wherein the unit is formed from a single piece of drawn wire.
17. The device of claim 1 wherein the unit is formed from several pieces of wire welded together.
18. The device of claim 1 wherein the device is made of plastic.
19. A combination of a primary and a secondary retainer for rebar rods, which combination comprises, a primary rebar retainer comprising a nail rest head and a combination base having a hook and MJ base, with a secondary retainer for holding rebar rods at a lower elevation than the primary rebar retainer, said secondary retainer having an inverted arcuate U-shaped rest head, and an offset W configured base.
Type: Application
Filed: May 9, 2005
Publication Date: Nov 9, 2006
Inventors: Alvaro Zapata (Sacramento, CA), Allan Ahlgren (Carmichael, CA)
Application Number: 11/124,017
International Classification: E04C 5/00 (20060101); E04B 1/38 (20060101);