Collapsible panels having multiple frame members
Collapsible panels are provided which incorporate two or more separate frame members. The frame members can be positioned at separate locations on the panel, or two or more frame members can be housed in the same frame retaining sleeve. One or more of the panels can be used to form collapsible structures. These collapsible structures can be easily and quickly folded and collapsed into a compact configuration.
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1. Field of the Invention
The present invention relates to collapsible structures, and in particular, to structures having panels that incorporate two or more frame members.
2. Description of the Prior Art
There are presently many collapsible structures that are being provided for use by children and adults. Examples of these collapsible structures are illustrated in the following patents: U.S. Pat. No. 5,560,385 (Zheng), U.S. Pat. No. 5,778,915 (Zheng), U.S. Pat. No. 4,815,784 (Zheng), U.S. Pat. No. 5,452,934 (Zheng), U.S. Pat. No. 5,941,265 (Zheng), U.S. Pat. No. 4,858,634 (McLeese) and U.S. Pat. No. 4,825,592 (Norman), among others. These collapsible structures are supported by one or more frame members that can be twisted and folded to reduce the overall size of the structure. Each frame member typically supports and defines one or more collapsible panels. These collapsible structures can be used in a wide variety of applications, such as containers, tents, play structures, executive toys, shelters, sports structures, and others. As a result, collapsible structures have become very popular.
Even though these collapsible structures exhibit surprising versatility in their utility and wide-ranging applications, the consumer is always demanding greater enhancements, better and more features, added convenience, and other related factors. Related to the pursuit of added enhancements and features, one potential drawback associated with these structures is that only one frame member is used to support each collapsible panel. A single frame member can adequately support a smaller panel, but if a larger panel is needed for the desired application, the use of a single frame member may not provide sufficient structural support for the panel, so that the stability of the resulting structure may be structurally weak. For example, large tents, game and sport centers, and other related structures often require large panels to define the resulting structures. Thus, the use of a single frame member to support a panel limits the sizes and shapes in which the resulting structure can be provided.
The use of a single frame member to support a panel also imposes other limitations on the resulting panel or structure. For example, the frame member for most of these collapsible structures typically defines the periphery of its associated panel, so that the periphery of these panels would be relatively rigid and stable. However, the other portions (e.g., portions covered by the fabric associated with the frame member to form the panel) would have less support, which would make it more difficult to attach other panels and objects to such portions.
Thus, there remains a need to provide collapsible panels that overcome the drawbacks mentioned above, and which can be used for a wide variety of structures and applications.
SUMMARY OF THE DISCLOSUREIt is an object of the present invention to provide collapsible panels that can be used in a wide variety of applications.
It is another object of the present invention to provide collapsible panels that have varying support at different portions of these panels.
It is yet another object of the present invention to provide collapsible panels that have a plurality of frame members.
The present invention provides collapsible panels that incorporate two or more separate frame members. The frame members can be positioned at separate locations on the panel, or two or more frame members can be housed in the same frame retaining sleeve. One or more of the panels can be used to form collapsible structures. These collapsible structures can be easily and quickly folded and collapsed into a compact configuration.
Thus, the present invention provides panels having one or more frame members that are configured and positioned at a variety of different locations to provide panels having better stability and rigidity at selected locations. As a result, stronger and more useful panels can be provided for use in a wider range of applications, thereby increasing the utility, value, and entertainment of collapsible panels, and the resulting collapsible structures which are assembled from these panels.
BRIEF DESCRIPTION OF THE DRAWINGS
The following detailed description is of the best presently contemplated modes of carrying out the invention. This description is not to be taken in a limiting sense, but is made merely for the purpose of illustrating general principles of embodiments of the invention. The scope of the invention is best defined by the appended claims.
The present invention provides collapsible panels that incorporate two or more separate frame members to accomplish one or both of the following objectives: (1) to provide the entire panel with additional rigidity and structural stability, and (2) to provide selected locations of the panel with additional rigidity and structural stability. One or more of the panels can be used to form collapsible structures.
The continuous frame member 32 may be provided as one continuous loop, or may comprise a strip of material connected at both ends to form a continuous loop. The continuous frame member 32 is preferably formed of flexible coilable steel having a memory, although other materials such as plastics may also be used. The frame member 32 should be made of a material which is relatively strong and yet is flexible to a sufficient degree to allow it to be coiled. Thus, the frame member 32 is capable of assuming two positions or orientations, an open or expanded position such as shown in
Fabric or sheet material 34 extends across the panel 20, and is held taut by the frame member 32 when in its open position. Fabric 34 can extend completely across the panel 20 to entirely cover the enclosed space defined by the frame member 32, or can extend across selected portions of the enclosed space defined by the frame member 32. The term fabric is to be given its broadest meaning and should be made from strong, lightweight materials and may include woven fabrics, sheet fabrics or even films. The fabric should be water-resistant and durable to withstand wear and tear. The type of material used for the fabric 34 can be varied depending on the intended use. As one non-limiting example, a tough film-like material can be used if the panel 20 is intended for use as part of an item that will experience significant wear-and-tear, rough or outdoor use. As another non-limiting example, a cloth-like material can be used if the panel 20 is intended primarily for indoor use.
Referring to
Alternatively, the first sleeve 30 may be mechanically fastened, stitched, fused, or glued to the frame member 32 to retain it in position.
A second frame retaining sleeve 38 (“second sleeve”) can be provided at or along selected locations of the panel 20 to retain a second frame member 40. The second frame member 40 is provided to accomplish one or both of the following objectives: (1) to provide the entire panel 20 with additional rigidity and structural stability, and (2) to provide selected locations of the panel 20 with additional rigidity and structural stability. The second frame member 40 can be made from the same material as the first frame member 32.
As shown in
Thus, as shown in
Thus, the overlapping configuration of the two frame members 82 and 96 at the central portion of the panel 80 increases the rigidity and support at the central portion of the panel 80. As a result, this panel 80 would be effective when used to support other objects and panels at the central portion. In fact, this panel 80 can be used effectively as a large side panel or wall for large shelters or tents, because the reinforced central portion of the panel 80 allows the panel 80 to assume a larger configuration without having the central portion sag or bow.
Thus, both frame members 122 and 134 can be of the same size and shape. The first frame member 134 is retained completely inside the first sleeve 124 and extends around the periphery of all four sides 126, 128, 130 and 142 of the panel 120. The second frame member 122 is retained inside the first sleeve 124 and extends around the bottom side 126 and lower portions of the left and right sides 128 and 130, respectively, before extending through the second sleeve 132 outside the plane of the first frame member 134. In other words, the second sleeve 132 and its fabric 136 defines a portion of another panel that extends out of the panel 120 at an angle therefrom, and has a top side 144. Thus, the panel 120 has two top (or bottom) sides 142 and 144 that can be used for many purposes. For example, the panel 120 can be inverted from the orientation shown in
A second frame member 164 is retained in the first sleeve 166 along central portions of the left and right sides 160 and 156, respectively, and then extends in opposite directions (on one side of the fabric 162) into two different sections 168a and 168b of a second sleeve. The two sections 168a and 168b extend out of the plane defined by the first sleeve 166 and its associated first frame member 152 in the same manner as the sleeve 132 and its associated frame member 122 in
Similarly, a third frame member 172 is retained in the first sleeve 166 along central portions of the left and right sides 160 and 156, respectively, and then extends in opposite directions (on the other side of the fabric 162) into two different sections 174a and 174b of a third sleeve. The two sections 174a and 174b extend out of the plane defined by the first sleeve 166 and its associated first frame member 152 in the same manner as the sleeve 132 and its associated frame member 122 in
To retain the second and third frame members 164 and 172 in their angled orientation with respect to the first frame member 152, a restraining member 178, such as a strap or fabric or other piece of material, can be connected (e.g., by stitching) to the top sides 180 and 181, and the bottom side 182 and 183, of each frame member 164 and 172, respectively. The restraining member 178 bends or coils each frame member 164 and 172 out of the plane defined by the first frame member 152, and retains each frame member 164 and 172 at the desired angle with respect to the first frame member 152. If the restraining member 178 is a piece of material that extends along the entire top sides 180, 181 and bottom sides 182, 183, then the structure 150 can operate as a display structure or system, with the piece of material acting as a display board for displaying artwork or other objects.
Thus, the panel 230 in
To re-open the panel 230 to its expanded configuration, the panel 230 is unfolded. The memory (i.e., spring-load) of the frame members will cause the frame members to uncoil on their own and to quickly expand the panel 230 to its expanded configuration shown in
The principles of the present invention can be applied to create panels that have different shapes and sizes. For example,
Even though the embodiments illustrated hereinabove provide a second frame member that is positioned within the confines or periphery of the first frame member, it is also possible to provide two or more frame members in the same frame retaining sleeve. For example,
Thus, the present invention provides panels having one or more frame members that are configured and positioned at a variety of different locations to provide panels having better stability and rigidity at selected locations. As a result, stronger and more useful panels can be provided for use in a wider range of applications, thereby increasing the utility and value of collapsible panels.
While the description above refers to particular embodiments of the present invention, it will be understood that many modifications may be made without departing from the spirit thereof. The accompanying claims are intended to cover such modifications as would fall within the true scope and spirit of the present invention.
Claims
1. A collapsible panel comprising:
- a first foldable frame member having a folded and an unfolded orientation, with a fabric material covering selected portions of the first frame member; and
- a second foldable frame member having a folded and an unfolded orientation, with the fabric material covering selected portions of the second frame member.
2. The panel of claim 1, wherein the panel has an outer periphery, and the first frame member defines the outer periphery of the panel when the first frame member is in the unfolded orientation.
3. The panel of claim 2, wherein the second frame member extends along portions of the outer periphery when the second frame member is in the unfolded orientation.
4. The panel of claim 3, further including a first sleeve for retaining the first frame member and the portions of the second frame member that extend along the outer periphery.
5. The panel of claim 1, further including:
- a first sleeve for retaining the first frame member; and
- a second sleeve, separate from the first sleeve, for retaining portions of the second frame member.
6. The panel of claim 1, further including:
- a first sleeve for retaining the first frame member; and
- a second sleeve for retaining portions of the second frame member;
- wherein portions of the second sleeve communicate with portions of the first sleeve.
7. The panel of claim 1, wherein the panel has an outer periphery, and wherein the first and second frame members each defines portions the outer periphery of the panel when the first and second frame members are in the unfolded orientation.
8. The panel of claim 7, further including:
- a first sleeve for retaining the first frame member; and
- a second sleeve, intersecting the first sleeve, for retaining portions of the second frame member.
9. The panel of claim 1, further including a third foldable frame member having a folded and an unfolded orientation, with the fabric material covering selected portions of the third frame member.
10. The panel of claim 1, wherein the first frame member is oriented in a first plane, and wherein an angled portion of the second frame member is oriented in a second plane that is angled with respect to the first plane.
11. The panel of claim 10, further including:
- a first sleeve for retaining the first frame member and a first portion of the second frame member; and
- a second sleeve for retaining the angled portion of the second frame member.
12. The panel of claim 10, further including a third foldable frame member having a folded and an unfolded orientation, and wherein an angled portion of the third frame member is oriented in a third plane that is angled with respect to the first and second planes.
13. The panel of claim 1, further including opposing ends, and a restraining member coupled to the opposing ends to bend the first and second frame members.
14. The panel of claim 9, wherein the panel has an outer periphery, the panel further including:
- a first sleeve for retaining the first frame member, the first sleeve defining the outer periphery;
- a second sleeve for retaining the second frame member, the second sleeve positioned on the panel separate and offset from the first sleeve; and
- a third sleeve for retaining the third frame member, the third sleeve communicating with portions of the first and second sleeves.
15. The panel of claim 1, wherein the panel has an outer periphery, the panel further including:
- a first sleeve for retaining the first frame member, the first sleeve defining the outer periphery;
- a second sleeve for retaining the second frame member; and
- a third sleeve for retaining the third frame member, with the second and third sleeves being concentric with each other.
16. A collapsible structure having a plurality of panels, with each panel having a first foldable frame member having a folded and an unfolded orientation, with a fabric material covering selected portions of the first frame member, and wherein one of the panels has a second foldable frame member having a folded and an unfolded orientation, with the fabric material covering selected portions of the second frame member.
17. The structure of claim 16, wherein each panel further includes a first side and a second side, with the first side of each panel being hingedly coupled to the second side of an adjacent panel.
18. The structure of claim 16, wherein the one of the panels further includes:
- a first sleeve for retaining the first frame member; and
- a second sleeve for retaining portions of the second frame member.
19. A collapsible panel comprising:
- a first foldable frame member having a folded and an unfolded orientation;
- a second foldable frame member having a folded and an unfolded orientation;
- a sleeve that completely retains the first and second frame members; and
- a fabric material covering selected portions of the first and second frame members.
20. The panel of claim 19, wherein the panel has an outer periphery, and the sleeve defines the outer periphery.
21. The panel of claim 19, wherein the sleeve is a first sleeve, the panel further including a third foldable frame member having a folded and an unfolded orientation, and a second sleeve for retaining the third frame member, with the second sleeve being separate from the first sleeve.
Type: Application
Filed: Jul 10, 2006
Publication Date: Nov 9, 2006
Applicant:
Inventor: Yu Zheng (Walnut, CA)
Application Number: 11/483,871
International Classification: E04H 15/40 (20060101);