Gas flow control system for gas barbeque and the like
A gas control system having: a valve body having a preliminary chamber, an inlet orifice in communication with said preliminary chamber, an outlet orifice on said valve body in communication with a gas burning device, a main chamber within said valve body, said main chamber and said preliminary chamber communicating through a valve opening, a stopper in said preliminary chamber and normally urged by a compression spring located in said preliminary chamber to engage with said valve opening to close communication between said preliminary chamber and said main chamber, an elongated slidable rod slidably mounted in said valve body and having an inner end portion juxtaposed with said stopper washer, and a pressing arm juxtaposed with another end of said slidable rod and operative for pressing said slidable arm inwards to disengage said stopper washer from said valve opening for releasing the gas in said preliminary chamber into said outlet orifice.
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The invention relates to a remote control system for igniting and controlling a plurality of operations of a gas burning device such as a barbeque for example.
BACKGROUND OF THE ARTGas burning devices such as barbeque devices are usually convenient to use and are easy to maintain. However, users of gas barbeque devices in particular have been fearful in igniting and adjusting the operation of the gas burner in the device in use because of the potential danger of gas accumulation and explosion in such operation. Particularly, since the user must stand immediately close to the device to perform the igniting operation usually with a match or lighter, and repeated failure to ignite the device, such as in a windy condition, would result in leakage of gas into the area around the device that could result in a gas explosion, and a gas explosion until such circumstances could cause fatal harm to the user. In areas of cold climate it is also very uncomfortable to ignite a barbeque device outdoors. Remote controlled syrods have been developed for igniting a gas barbeque device without the user situated immediate adjacent to the device. However, they do not address all the requirements of the users such as the capability of controlling the operation of the device after it has been ignited.
To reduce the difficulties associated with manually ignited gas burning devices, it is advantageous to produce a remote control system for igniting on a pilot on demand basis and controlling a plurality of operations of a barbeque device during use. A desirable remote control system may be operative for monitoring the temperature and condition of the food being cooked in the barbeque. To reduce energy requirements and need for battery replacements a thermoelectric generating system may be desired for operating various components
Objects of the invention will be apparent from review of the disclosure, drawings and description of the invention below.
DISCLOSURE OF THE INVENTIONThe invention provides a gas control system having: a valve body having a preliminary chamber, an inlet orifice in communication with said preliminary chamber, an outlet orifice on said valve body in communication with a gas burning device, a main chamber within said valve body, said main chamber and said preliminary chamber communicating through a valve opening, a stopper in said preliminary chamber and normally urged by a compression spring located in said preliminary chamber to engage with said valve opening to close communication between said preliminary chamber and said main chamber, an elongated slidable rod slidably mounted in said valve body and having an inner end portion juxtaposed with said stopper washer, and a pressing arm juxtaposed with another end of said slidable rod and operative for pressing said slidable arm inwards to disengage said stopper washer from said valve opening for releasing the gas in said preliminary chamber into said outlet orifice.
DESCRIPTION OF THE DRAWINGSIn order that the invention may be readily understood, embodiments of the invention are illustrated by way of example in the accompanying drawings.
Further details of the invention and its advantages will be apparent from the detailed description included below.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS With reference to
As shown in
In operation, the gas control valve 10 is operated by actuating the motor 48 is so that the pivotal arm 53 is pivoted in a clockwise direction to push the slidable rod 26 to move inwards of the valve 10 until the rear end 56 of the slidable rod 26 pushes the rubber washer 17 of the plunger 14 to disengage from the admitting opening 18 while the rubber washer 34 of the bushing 27 is pressed tightly against the opening 35 to seal the communication between the preliminary chamber 12 and the main chamber 20 so that in the incoming gas flows into the pilot orifice 19 through the admitting opening 18 to the pilot tube 60. The igniters 70, 71 and 72 are actuated by the sparker module 73 to provide the spark for igniting the gas emitting from the pilot openings 61, 62 and 67 to provide the pilot flames 77, 78 and 79 adjacent to the gas burners 63, 64 and 66 respectively. After the pilot flames 77, 78 and 79 have been ignited, the heat of the pilot flame 77 is detected by a thermoelectric converter 80 to provide an electric current which is conducted by lead wires 81 connected to the electromagnetic control safety device 15 to operate the latter so as to hold the plunger 14 down in order for the gas to continue flowing to the pilot orifice 19. The motor 41 is then operated in the reverse direction so as to pivot the pivotal arm 53 in the counterclockwise direction to allow the slidable rod 26 to move outwards by the spring force of the compression springs 33 and 41. The washer 34 of the bushing 27 is then engaged from the main opening 35 so that incoming gas flows into the main chamber 20 to exit through the outlet orifice 69. The incoming gas continues to flow to the pilot tube 60 through the pilot orifice 19 since the plunger 14 is now held down by the electromagnet control safety device 15. The gas emitting from the gas burners 63, 64 and 66 are then ignited by the pilot flames 77, 78 and 79 respectively. After the burners 63, 64 and 66 have been ignited, the motor 48 may be operated to move the slidable rod 26 in or out in selective degree so as to modulate the amount of gas flowing to the burners 63, 64 and 66 for adjusting the size of the flame of the burners to select the desirable cooking requirement. The motor 48 of the gas control valve 10 operate through the above three time period sequence including starting the barbeque unit until controlling the required cooking conditions during cooking.
As shown in
After the barbeque unit 57 has been ignited, the condition of the flame of the burners 63, 64 and 66 may be controlled by actuated a flip-flop circuit 94. The flip-flop circuit 94 is actuated by operating a down signal generator 95 which provides a signal to the forward signal generator 90 to rotate the motor 48 in the clockwise direction over a short time period T4 as represented by block 96. Thus, the valve 10 may be adjusted in small incremental steps to reduce the size of the flame of the burners each time the down signal generator 95 is actuated. Similarly, an up signal generator 97 to provide a signal to the reverse signal generator 93 to rotate the motor 48 in the counterclockwise direction over a short time period T5 as represented by block 98. Thus, the valve 10 is adjusted in small incremental steps to increase the size of the flame of the burner flames each time the up signal generator 97 is actuated. The timing of the up and down signal pulses are such that a larger time is allowed when the motor 48, and in turn the slidable rod 26, is operated against the spring force whereas a smaller time pulse is allowed to drive the motor 48 when the latter is cooperated with the spring force to move the slidable rod 26 outwards, which may be a rod secured on a cap attached to cover the front end 55 passing through arm 53 with a button on the end for depressing.
An override bar 99 is mounted on the front end portion 43, as best shown in
To turn the barbeque unit 57 off, an Off signal generator 100 is operated to provide an off signal to the flip-flop circuit 85 to enable a close relay 101 which is in series with the thermoelectric converter 80 and the electromagnetic safety device 15. The close relay 101 is momentarily energized so that the thermocouple switch 102 of the thermoelectric converter 80 is open thus turning off the operating power to the electromagnetic safety device 15 to release the plunger 14. The valve 10 will then return to the normal condition with the admitting opening 18 closed by the rubber washer 17 to shut off the gas flow to both the pilot orifice 19 and the outlet orifice 69. A manual switch 103 in series with the thermocouple switch 102 may be provided so that the barbeque unit 57 may be conveniently and alternatively turned off by operating this manual switch 103 to shut off the valve 10.
The gas control valve 10 may be operated with a remote control system as shown in
The electrical power required for operating the sensing and control unit 104 and the gas control valve 10 may be provided by a plurality of thermoelectric generator modules mounted on the barbeque unit. As best shown in
A visual monitoring system as shown in
A simplified gas control valve 138 may be used with a pilot-on-demand barbeque unit. The valve 138 has a gas inlet orifice 139 and a single outlet orifice 140 which provides the gas to both the pilot tube and the burner tube as described above. The valve 138 has a main chamber 141 and a preliminary chamber 142 separated by an opening 143. The preliminary chamber 142 is enclosed by a panel 144 mounted to the valve by bolts 145 and 146. An O-ring 147 is provided between the valve body and the panel 144 to prevent any gas leakage from the valve 138 through the preliminary chamber 142. The inlet orifice 139 communicates with the preliminary chamber 142 and the outlet orifice 140 communicates with the main chamber 141. A T-shaped plunger 147A is located in the preliminary chamber 142. A rubber washer 148 is mounted on the plunger 147A, and the plunger 147A is normally biased by the spring force of a compression spring 149 in the preliminary chamber 142 to press the rubber washer 148 against the opening 143. Thus, the compression spring 149 maintains the opening 143 closed by the rubber washer 148 of the plunger 147A so that gas incoming to the preliminary chamber 142 can not flow through the opening 143 into the main chamber 141. A slidable rod 150 is slidably mounted in the valve 138 and it is largely located in the main chamber 141 with its rear end 151 juxtaposed to the rubber washer 148 of the plunger 147A and its front end portion 152 extending outwards from the top body 153 of the valve 138. Similar to the gas control valve 10 described above, a motor 48 is mounted on an angle support 44 which attached to the top body 153 by bolts 154 and 155. The pivotal arm 53 is in contact with the front end 156 of the pivotal arm 53 so that operation of the motor 48 will cause the slidably rod 150 to move inwards to disengage the rubber washer 148 from the opening 143 so as to allow incoming gas in the preliminary chamber 142 to flow to the outlet orifice 140 through the main chamber 141. O-rings 157 and 158 are provided between the slidable rod 150 and the top body 153 to prevent gas leakage from the main chamber 141. The valve 138 operates closely similar to the gas control valve 10 with the operation of the motor 48 as described above.
Another alternative embodiment of the gas control valve is shown in
As best shown in
An electromagnetic device 186 as shown in
The valve 10 can be disabled easily using a permanent magnet applied externally adjacent the electromagnetic control device 15 to hold the plunger 14 in an open position. Further modification of the system can include use of multiple pilot lights 77 with multiple thermocouples 80 to light multiple burners 63, 64 (as shown in
Although the above description relates to a specific preferred embodiment as presently contemplated by the inventor, it will be understood that the invention in its broad aspect includes mechanical and functional equivalents of the elements described herein.
Claims
1. A gas control system comprising:
- a valve body having a preliminary chamber,
- an inlet orifice in communication with said preliminary chamber,
- an outlet orifice on said valve body in communication with a gas burning device,
- a main chamber within said valve body, said main chamber and said preliminary chamber communicating through a valve opening,
- a stopper in said preliminary chamber and normally urged by a compression spring located in said preliminary chamber to engage with said valve opening to close communication between said preliminary chamber and said main chamber,
- an elongated slidable rod slidably mounted in said valve body and having an inner end portion juxtaposed with said stopper washer, and
- a pressing arm juxtaposed with another end of said slidable rod and operative for pressing said slidable arm inwards to disengage said stopper washer from said valve opening for releasing the gas in said preliminary chamber into said outlet orifice.
2. A gas control system according to claim 1 including a stepping motor mounted to said valve body, said pressing arm being mounted to a rotary shaft of said stepping motor whereby rotation of said motor pivots said pressing arm to press said slidable arm inwards of said valve body.
3. A gas control system according to claim 2 wherein said outlet orifice is connected to gas burners and pilot flame units.
4. A gas barbeque control system comprising:
- a valve body having a preliminary chamber for receiving the gas for operating said barbeque,
- an inlet orifice provided on said valve body operative by an electromagnetic control member for admitting gas into said preliminary chamber;
- an outlet orifice provided on said valve body operative for directing the gas to gas burners in said barbeque from a main chamber in said valve;
- a pilot orifice provide on said valve body operative for directing the gas to flow to a pilot flame gas tube of said barbeque;
- a first valve opening located between said preliminary chamber and said pilot orifice; a first stopper washer located in said preliminary chamber and normally biased by a first compression spring to engage with said first valve opening; said electromagnetic control member being operative for disengaging said first stopper washer from said first opening whereby the gas in said preliminary chamber flows to said pilot flame gas tube through said pilot orifice.
5. A gas barbeque control system according to claim 3 including a second valve opening located between said preliminary chamber and said main chamber, an elongated slidable rod mounted in said valve body, a bushing mounted on said slidable rod and operative by said slidable rod to engage and disengage with said second valve opening selectively.
6. A gas barbeque control system according to claim 5 including a compression spring located in said main chamber and normally applying a spring force for urging said bushing towards said second valve opening.
7. A gas barbeque control system according to claim 6 including a pressing arm juxtaposed to an outer end of said slidable rod and operative for pressing said rod inwards to engage said bushing with said second valve opening.
8. A gas barbeque control system according to claim 7 including a ring washer fixedly mounted on a middle portion of said elongated slidable rod located within an inner chamber of said valve body, a second compression spring located in said inner chamber and cooperative with said ring washer and an end wall of said inner chamber for normally urging said slidable rod to extend outward of said valve body whereby disengaging said bushing from said second valve opening when said pressing arm is not pressing said rod inwards whereby gas in said preliminary chamber flows into said main chamber to exit said outlet orifice.
9. A gas barbeque control system according to claim 8 including a stepping motor mounted to said valve body, and said pressing arm is a pivotal arm having one end mounted to a rotary shaft of said stepping motor and a free end portion juxtaposed with said outer end of said slidable rod.
10. A gas barbeque control system according to claim 9 including a mechanical button mounted on said outer end of said slidable rod and operative manually for pressing said slidable rod inwards of said valve body.
11. A gas barbeque control system according to claim 9 wherein said pressing arm is a slidable plunger of an electromagnetic solenoid operative for pressing said slidable rod inwards of said valve body.
12. A gas barbeque control system according to claim 8 including a remote control system having a sensing and control unit mounted on said barbeque and a remote selection unit, said sensing and control unit and remote selection unit communicative with one another through a transmitter in each unit, said sensing and control unit having a temperature sensor mounted on said barbeque, a comparator means operative for comparing electrical signal from said temperature sensor and from said stepping motor for providing a status signal indicative of temperature condition of said barbeque, said status signal being transmitted to said remote selection unit.
13. A gas barbeque control system according to claim 12 wherein said remote selection unit having a temperature setting means operative for generating a selection signal indicative of a desirable temperature of said barbeque, a second comparator means in said remote selection unit operative for comparing said selection signal with said status signal transmitted to said remote selection unit to generate a control signal transmitted back to said sensing and control unit for operating said pressing arm to press on said slidable rod in a selected manner to vary amount of said gas flowing through said second valve opening to said outlet orifice and in turn setting the degree of flame of said burners of said barbeque.
14. A gas barbeque control system according to claim 8 including a motor control device connected to said stepping motor and being operative for rotating in a clockwise direction and counterclockwise direction selectively for varying amount of said slidable rod pressing into said valve body for varying the amount of gas flowing to said burners of said barbeque.
15. A gas barbeque control system according to claim 8 wherein said pilot flame gas tube having pilot flame openings located adjacent to said gas burners, and sparker devices located adjacent to said pilot flame openings and being operative for igniting the gas emitting from said pilot flame openings.
16. A gas barbeque control system according to claim 15 wherein said motor control device is operated by batteries, and a low battery inhibitor is included therein to render said motor control device operative only when said batteries have sufficient power to operate said control system through a complete cycle.
17. A gas barbeque control system according to claim 1 wherein said valve body includes a first body portion and a second body portion, said inlet orifice and outlet orifice being provided in said first body portion and a pilot orifice provided in said second body portion, said preliminary chamber and said main chamber being located in said first body portion, and an intermediate chamber and pilot gas outlet chamber located in said second body portion, a first valve opening located between said preliminary chamber and said main chamber, and a second valve opening located between said intermediate chamber and pilot outlet chamber, a first spring biased valve seat located in said preliminary chamber and operative to close said first valve opening normally, a second spring biased valve seat located in said intermediate chamber and operative to close said second valve opening normally, a first elongated rod slidably mounted in said first body portion, and a second elongated rod slidably mounted in said second body portion,
- a seesaw bar operative for pressing selectively said first elongated rod and said second elongated rod inward of said first body portion and second body portion respectively for opening said first valve opening and second valve opening whereby gas flow from said inlet orifice to said outlet orifice and said pilot outlet orifice.
18. A gas barbeque control system according to claim 15 including thermoelectric transducers mounted on said barbeque and operative for converting heat of said barbeque for operating electrical components of said control system.
19. A gas barbeque control system according to claim 18 including a light operative for illuminating the interior of said barbeque, and an imaging device mounted on a side wall of said barbeque and operative for generating an electronic image of said interior of said barbeque and transmitting said image to a display device for monitoring cooking condition of food in said interior.
Type: Application
Filed: May 4, 2006
Publication Date: Nov 23, 2006
Applicant:
Inventor: Reza Shah (Acton)
Application Number: 11/417,194
International Classification: F24C 3/00 (20060101);