Alkyl push flow for vertical flow rotating disk reactors
In a rotating disk reactor (1) for growing epitaxial layers on substrate (3), gas directed toward the substrates at different radial distances from the axis of rotation of the disk has substantially the same velocity. The gas directed toward portions of the disk remote from the axis (10a) may include a higher concentration of a reactant gas (4) than the gas directed toward portions of the disk close to the axis (10d), so that portions of the substrate surfaces at different distances from the axis (14) receive substantially the same amount of reactant gas (4) per unit area. A desirable flow pattern is achieved within the reactor while permitting uniform deposition and growth of epitaxial layers on the substrate.
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The present invention relates to metal organic chemical vapor phase deposition reactors. More particularly, the present invention relates to rotating disk reactors in which one or more gases are injected onto the surface of a rotating substrate to grow epitaxial layers thereon.
BACKGROUND OF THE INVENTIONVertical high-speed rotating disk reactors, in which the gas or gases are injected downwardly onto a substrate surface rotating within a reactor, are frequently employed for metal organic chemical vapor deposition (MOCVD). Vertical disk-type CVD reactors, in particular, have been found useful for wide varieties of epitaxial compounds, including various combinations of semiconductor single films and multilayered structures such as lasers and LED'S. In these reactors, one or more injectors spaced above a substrate carrier provide a predetermined gas flow, which upon contact with the substrate, deposits layers of epitaxial material on the surface of the substrate.
For larger wafers, rotating disk reactors employ several injectors spaced above the substrate. The injectors are typically spaced above the wafer in various positions along one or more radial axes of the wafer, relative to the central axis of the substrate carrier. Frequently, the rate of source reactant material injected into the reactor varies from injector to injector to permit the same molar quantity of reactant to reach the surface of the substrate. Hence, some reactant injectors may have different gas velocities than others. This variation in reactant velocity is, in pertinent part, due to the relative placement of the injectors. As the reactor carrier holding the substrate rotates at a predetermined rate, the injectors near the outer edge of the carrier cover a larger region of surface area on the carrier than the injectors closer to the center of the carrier in any given time period. Thus, the outer injectors typically employ a greater gas velocity of reactant than the inner injectors in order to maintain desired uniformity. For example, individual injector gas velocities may differ by a factor of as much as three to four between adjacent injectors.
While this variation in gas velocity helps to ensure a more uniform layer thickness, it may also cause turbulence between the injector flows due to their varying velocities. Also, the risk of side effects such as uneven layer thickness, dissipation of reactant, or premature condensation of reactant may be increased.
DISCLOSURE OF THE INVENTIONOne aspect of the invention provides a reactor. A reactor according to this aspect of the invention preferably includes a chamber and a substrate carrier mounted for movement within the chamber, most preferably for rotational movement about an axis. The substrate carrier is adapted to hold one or more substrates, most preferably so that surfaces of the substrates to be treated lie substantially perpendicular to the axis. The reactor according to this aspect of the invention desirably includes a gas stream generator arranged to deliver one or more gas streams within the chamber directed toward the substrate carrier at a substantially uniform velocity.
The gas stream generator most preferably is arranged so that the one or more gas streams include a carrier gas and a reactant gas, and so that different portions of the one or more gas streams contain different concentrations of the reactant gas. Where the substrate carrier is mounted for rotational movement about an axis, the gas stream generator desirably is arranged to supply said one or more gas streams with different concentrations of the reactant gas at different radial distances from the axis. The gas directed towards a portion of the substrate carrier near the axis desirably includes a relatively large concentration of the carrier gas and a relatively small concentration of the reactant gas, whereas the gas directed towards a portion of the substrate carrier desirably includes a high concentration of the reactant gas.
The gas stream generator may include a plurality of gas inlets communicating with the chamber at different distances from the axis, as well as one or more sources of a reactant gas connected to the inlets and one or more sources of a carrier gas connected to at least one of inlets.
A further aspect of the invention includes methods of treating substrates. A method according to this aspect of the invention desirably includes rotating a substrate support about an axis while supporting one or more substrates to be treated on the support so that surfaces of the substrates lie substantially perpendicular to said axis. The method further includes introducing a reactant gas and a carrier gas into the chamber so that said gases flow within said chamber toward the surfaces in one or more streams having substantially uniform velocity at different radial distances from said axis.
The one or more gas streams are arranged so that different portions of the substrate surfaces at different radial distances from the axis receive substantially the same amount of said reactant gas per unit time per unit area. Most preferably, the step of introducing the carrier gas and reactant gas includes mixing at least some of the reactant gas with the carrier gas so that gas flowing toward radially outward portions of the substrate surfaces has a higher concentration of the reactant gas than gas flowing toward radially inward portions of the surfaces, close to the axis.
Preferred reactors and methods according to the foregoing aspects of the invention can provide uniform distribution of the reactant gas over the treatment surface of a substrate carrier, such as over the surface of a rotating disk substrate carrier, while avoiding turbulence caused by differing reactant gas velocities.
BRIEF DESCRIPTION OF THE DRAWINGS
An apparatus according to one embodiment of the invention, depicted schematically in
The reactor has a plurality of gas stream inlets 8a-8d communicating with the interior of the chamber through top wall 16. In the embodiment of
The reactor includes a plurality of reaction gas sources 6a-6d, each such source being adapted to supply a reaction gas at a predetermined mass flow rate. Any device capable of providing the reaction gas at a predetermined rate may be used. In the arrangement illustrated, each reaction gas source 6a-6d is a flow restricting device, and all of the sources are connected to a common supply 4 of the reaction gas as, for example, a tank holding such gas under pressure. The flow restricting device incorporated in each gas sources 6a-6d may include any conventional flow control structure such as a fixed orifice, a manually adjustable valve or an automatically-controlled valve linked to a feedback control system (not shown) or a metering pump. Where the reactant gas is formed by vaporization from the liquid phase, each reactant gas source may include a separate evaporator arranged to control the rate of vaporization, or else each gas source may include a flow restricting device as discussed above, all of these being connected to a common evaporator.
The reactant gas may be any gas, vapor, or material desired to be injected into the reactor to participate in the deposition of a substrate within the reactor. More particularly, the reactant gas may be any gas which is suitable for treating the substrate surface. For example, where the desired treatment is growth of a semiconductor layer such as epitaxial growth, the reactant gas includes one or more constituents of the semiconductor to be grown. For example, the reactant gas may include one or more metal alkyls for deposition of a compound semiconductor. The reactant gas may be a mixture of plural chemical species, and may include inert, non-reactive components. Where the desired reaction includes etching of a substrate surface, the reactant gas may include a constituent reactive with the material of the substrate surface.
The types of material systems to which the present invention can be applied can include, for example, epitaxial growth of Group mn-v semiconductors such as GaAs, GaP, GaAs1−x, Px, Ga1−y AlyAs, Ga1−yInyAs, AlAs, InAs, InP, InGaP, InSb, GaN, InGaN, and the like. However, the invention can also be applied to other systems. These include Group II-VI compounds, such as ZnSe, CdTe, HgCdTe, CdZnTe, CdSeTe, and the like; Group IV-IV compounds, such as SiC, diamond, and SiGe; as well as oxides, such as YBCO, BaTiO, MgO2, ZrO, SiO2, ZnO and ZnSiO; and metals, such as Al, Cu and W. Furthermore, the resultant materials will have a wide range of electronic and optoelectronic applications, including high brightness light emitting diodes (LED's), lasers, solar cells, photocathodes, HEMT's and MESFET's.
Carrier gas sources 7a-7d are also provided. The carrier gas sources 7a-7d may be similar in structure to the reaction gas sources, and may be connected to a common supply 5 of a carrier gas.
Each gas stream inlet 8a-8d is connected to one reaction gas source 6a-6d and to one carrier gas source 7a-7d. For example, inlet 8a is connected to reaction gas source 6a and carrier gas source 7a, whereas inlet 8d is connected to reaction gas source 6d and carrier gas source 7d.
The carrier gas may be any carrier desired which does not participate in the deposition reaction in the chamber given the reactant gasses to be applied to the substrate, such as an inert gas or a non-participating gas in the reaction, or, alternatively the carrier gas may be, for example, itself a reactant gas which serves as a non rate limiting participant in a reaction and thus may be provided in any desired quantity so long as such quantity is in excess of a rate limiting quantity in the reactor at the desired temperature, pressure and conditions of reaction.
In a method according to one embodiment of the invention, substrates 3 in the form of flat, thin discs are disposed on the treatment surface 18 of the substrate carrier 2 so that the substrates 3 overlay the treatment surface 18 and so that the surfaces of the substrates 3 to be treated face upwardly, toward top wall 16. Desirably, the exposed surfaces of the substrate 3 are coplanar or nearly coplanar with the surrounding portions of the treatment surface. For example, a substrate 3 in the form of a relatively thin wafer placed on a treatment surface 18 will have an exposed, upwardly facing surface elevated above the surrounding portions of the treatment surface 18 by only the thickness of the wafer 3. The treatment surface 18 of the substrate carrier 2 may include pockets or depressions having a depth approximately equal to the thickness of the wafer (not shown).
When the substrate carrier 2 and substrates 3 are at the desired temperature for the reaction, and the interior of the chamber 1 is at the desired subatmospheric pressure for the particular reaction to be accomplished, the reaction gas sources 6a-6d and carrier gas sources 7a-d are actuated to supply gasses to inlets 8a-8d. The reactant gas 4 and carrier gas 5 supplied to each inlet mix to form a combined gas stream 9a-9d issuing from each inlet 8a-8d. The gas streams 9a-9d issuing from the inlets flow downwardly into the chamber, in the axial direction parallel to axis 14, and impinge on the treatment surface and on the exposed surfaces of the substrates 3. The gas streams 9a-9d from different inlets 8a-8d impinge on different zones 10a-10d of the treatment surface 18. For example, stream 9a issuing from inlet 8a impinges predominantly on innermost zone 10a, whereas streams 9b, 9c and 9d impinge predominantly on zones 10b, 10c and 10d, respectively. Thus, although the streams 9a-9d merge with one another to form a substantially continuous, radially elongated stream or curtain of gas flowing towards the substrate carrier, the individual streams 9a-9d of from the various inlets 8a-8d pass to different zones 10a-10d of the treatment surface 18. Stated another way, the gas impinging on innermost zone 10d of the treatment surface 18 is composed principally of gas in stream 9d from inlet 8d, whereas the gas impinging on zone 10b is composed principally of gas in stream 9b from inlet 8b, and so on. As the substrate carrier 2 rotates at a predetermined rotation rate α, different portions of the carrier 2 at different circumferential positions around axis 14 are brought into alignment with the gas streams 9a-9d, so that exposure of the treatment surface 18 to the gas streams 9a-9d is the same at all circumferential positions.
To provide equal reaction rates on the various regions of the exposed substrate 3 surfaces, all regions 10a-10d of the treatment surface 18 should be provided with equal amounts of reactant gas 4 per unit area of treatment surface per unit time. However, the zones 10a-10d supplied by the various gas outlets are of unequal area. For example, zone 10a, adjacent the periphery of the treatment surface, has a larger surface area than zone 10d, adjacent the axis. Accordingly, the reactant gas flow rates provided by sources 6a-6d are selected to provide different flow rates of reactant gas in the streams 9a-9d issuing from the various inlets 8a-8d. Unless otherwise indicated, the flow rates referred to in this discussion are molar flow rates. The molar flow rate represents the number of molecules of gas (or atoms in a monatomic gas) per unit time. Source 6a is arranged to supply reactant gas at a relatively large flow rate to inlet 8a for stream 9a, whereas soirce 6d is set to supply reactant gas at a relatively small flow rate to inlet 8d for stream 9d. Sources 6b and 6c supply the reactant gas at intermediate flow rates. Stated another way, the reactant gas flow rate increases in direct relation to the distance between the central axis 14 of rotation for the substrate carrier 2 of the reactor 1 and the gas inlet 8a-8d to be supplied with reactant gas.
Carrier gas sources 7a-7d are set to supply the carrier gas 5 at different flow rates to the various inlets 8a-8d. The flow rates of the carrier gas are selected so that the velocities of the various streams 9a-9d will be equal to one another. For inlets of the same configuration—which provide streams of equal cross-sectional area—the volumetric flow rate of the streams 9a-9d issuing from each inlet 8a-8d should be equal.
As a first approximation, assuming that the gases are near ideal gases, the volumetric flow rate of the gas in each stream is directly proportional to the total molar flow rate in the strean, i.e., to the sum of the reactant gas molar flow rate and the carrier gas molar flow rate. Thus, to provide streams having equal total molar flow rates and hence equal velocity, the carrier gas molar flow rate supplied by source 7d to inlet 8d must be greater than the carrier gas molar flow rate supplied by source 7a to inlet 8a. The greater carrier gas flow rate supplied to inlet 8d and incorporated in stream 9d compensates for the smaller reactant gas flow rate from reactant gas source 6d relative to that provided by reactant gas source 6a to inlet 8a.
Stated another way, the various streams have the same total volumetric flow rate but different concentrations of reactant gas. Stream 9a impinging on the largest zone 10a has the highest reactant gas flow rate, and the lowest carrier gas flow rate, whereas stream 9d impinging on the smallest zone 10d has the lowest reactant gas concentration, and hence the highest carrier gas flow rate.
This arrangement is indicated graphically by bars 13a-13d in
Thus, the exposed surfaces of the wafer 3 at all portions of the treatment surface 18 receive substantially the same amount of reactant gas per unit time per unit area. The reaction thus proceds at a substantially uniform rate over all of the exposed wafer surfaces 3. For example, where the reaction involves deposition of a layer such as epitaxial growth, the deposited layer grows at a substantially uniform rate on the various exposed surfaces.
The system can be varied to deliver unequal amounts of reactant gas per unit surface area per unit time. For example, the gas flow pattern within the reactor may include some flow in the radially outward direction, away from axis 14 at or near the treatment surface. Such flow may tend to carry some unreacted reactant gas from the innermost zone 10d toward the outermost zone 10a. To compensate for this effect, the gas sources can be adjusted to deliver slightly more reactant gas to the innermost zone, as by increasing the reactant gas concentration in innermost stream 9d above that which would be required to achieve exactly equal reactant gas flow per unit time. In this case, the reactant gas flow and reactant gas concentration will not be exactly proportional to radial distance from axis 14. However, the system still uses multiple gas streams of differing concentration but the same velocity to provide a downwardly or axially flowing gas curtain having substantially uniform velocity but unequal reactant gas concentration at different radial locations.
In another variant, the reactant gas concentration in the gas stream from the outermost inlet 8a may be 100%, so that the downwardly-flowing gas impinging on the outermost zone consists entirely of the reactant gas, with no carrier gas. In this instance, carrier gas source 7a associated with inlet 8a may be omitted. Also, the principles discussed above can be applied with more or fewer gas inlets directed onto more or fewer zones.
In apparatus according to a further embodiment of the invention, seen in
In the apparatus discussed above, each gas stream is formed by mixing carrier gas and reactant gas prior to introducing the mixed gases into the reaction chamber. However, this is not essential. In the apparatus of
The apparatus of
In operation, the carrier gas and reactin gas provided through each inlet mix within the space 254 associated with that inlet, and pass through a region of the porous plate aligned with such space. For example, the combined gasses provided by inlet 208d, including reactant gas from port 230d and carrier gas from port 232d, passes downstream through a region of the porous plate 215, and passes from the downstream side of the injection plate to the treatment surface as a stream 209d, so that this stream impinges principally on the innermost region 210d of the treatment surface 218. In the same manner, the gases from inlets 208c, 208b and 208d mix in spaces 254c, 254b and 254a, respectively, to form streams 209c, 209b and 209a, which impinge on other regions of the treatment surface. Although the individual streams are depicted separately in
A similar porous plate may be used with inlets such as those discussed above with reference to
In apparatus according to a further embodiment (
In a further variant (
A reactor according to a further embodiment of the invention, shown in
Reactant gas passage 530 is filled with a mesh or other porous structure 531 having progressively increasing porosity in the radially outward direction, away from axis 514. Accordingly, the resistance of passage 530 to downstream flow of reactant gas decreases in the radially outward direction. The carrier gas passage 532 is filled with a porous structure 533 having progressively decreasing porosity, and hence progressively increasing flow resistance, in the radially outward direction. The net effect is the same as discussed with reference to
Although the invention herein has been described with reference to particular embodiments, it is to be understood that these embodiments are merely illustrative of the principles and applications of the present invention. It is therefore to be understood that numerous modifications may be made to the illustrative embodiments and that other arrangements may be devised without departing from the spirit and scope of the present invention as defined by the appended claims.
INDUSTRIAL APPLICABILITYThe present invention is applicable to the electronics manufacturing industry and where it is desired to manufacture electronics components in large number through the epitaxial growth of materials thereon. The present invention is applicable to, for example, vertical disk reactors for the epitaxial growth of materials on silicon wafers for electronics components.
Claims
1. A reactor for treating a substrate comprising:
- a reaction chamber;
- a substrate carrier mounted within the reactor chamber, whereby at least one substrate can be mounted on the substrate carrier;
- a plurality of gas inlets connected to said chamber;
- one or more sources of a reactant gas connected to said inlets and one or more sources of a carrier gas connected to at least one of said inlets, said gas sources and said inlets being constructed and arranged so that each inlet directs a gas stream into said chamber toward said substrate carrier, the streams directed by said inlets having different concentrations of said reactant gas and different mass flow rates of said reactant gas but having substantially the same velocity; and said inlets and said gas sources are arranged so that the reactant gas mass flow rate of each gas stream is proportional to the area of the associated zone of said treatment surface.
2. A reactor as claimed in claim 1 wherein said substrate carrier has a treatment surface incorporating a plurality of zones of unequal area and said inlets are arranged so that each said gas stream is associated with and impinges on a different one of said zones.
3. A reactor as claimed in claim 2 wherein said inlets and said gas sources are arranged so that a first one of said gas streams impinges on a first one of said zones having a first area, a second one of said gas streams impinges on a second one of said zones having a second area greater than said first area, and so that said second one of said gas streams has a reactant gas mass flow rate greater than the reactant gas mass flow rate of said first gas stream.
4. A reactor as claimed in claim 2 wherein said inlets and said gas sources are arranged so that the reactant gas mass flow rate of each gas stream is directly proportional to the area of the associated zone of said treatment surface while constant total gas velocity is maintained.
5. A reactor as claimed in claim 2 wherein said substrate carrier is mounted for rotation about an axis, said treatment surface is substantially perpendicular to said axis, and said inlets are arranged to direct said gas streams in flow directions substantially parallel to said axis.
6. A reactor as claimed in claim 5 wherein said inlets are disposed at differing radial distances from said axis.
7. A reactor as claimed in claim 6 wherein said inlets are arranged to direct said gas streams substantially along a common plane, said common plane extending substantially radially from said axis.
8. A reactor as claimed in claim 1 further comprising an injection plate having upstream and downstream faces, said injection plate being at least partially porous, said injection plate being disposed in said chamber between said inlets and said substrate carrier with said upstream face facing said inlets so that gasses passing from said inlets to said substrate carrier pass through said injection plate to said downstream face and from said downstream face toward said substrate carrier.
9. A reactor as claimed in claim 8 wherein at least one of said inlets includes a reaction gas port connected to one of said one or more reaction gas sources and a carrier gas port connected to one of said one or more carrier gas sources, said ports opening to said chamber so that reactant gas introduced through said reactant gas port and carrier gas introduced through said carrier gas port mix and form a combined gas stream exiting from said downstream face of said injection plate.
10. A reactor as claimed in claim 1 wherein at least one of said inlets includes a common port opening to said chamber and connected to one of said one or more reaction gas sources and also connected to one of said one of more carrier gas sources.
11. A reactor for treating a substrate comprising:
- a chamber;
- a substrate carrier mounted for movement within the chamber, said substrate carrier being adapted to hold one or more substrates; and
- a gas stream generator arranged to deliver a gas stream having substantially uniform velocity but different concentrations of a reactant gas at different locations within the stream, said gas stream generator being arranged to direct the gas stream within the chamber toward the substrate carrier,
- said substrate carrier is mounted for rotational movement about an axis and said gas stream generator is adapted to supply said gas stream with different concentrations of said reactant gas at different radial distances from said axis.
12. A reactor as claimed in claim 11 wherein said gas stream generator is adapted to supply said gas stream with concentrations of said reactant gas at a rate directly proportional to the radial distances of said gas stream generator from said axis.
13. A reactor as claimed in claim 11, wherein said gas streams generator issues said gas streams downwardly into said chamber in the axial direction parallel to said axis.
14. A reactor as claimed in claim 11 wherein said gas stream generator includes a plurality of gas stream inlets spaced apart from one another and different gas sources connected to said gas stream inlets, said gas sources being arranged so that gases supplied through different inlets have different concentrations of said reactant gas while maintaining substantially constant total gas velocity.
15. A reactor as claimed in claim 11 wherein said gas stream generator includes a structure defining a carrier gas passage having a downstream direction and a reactant gas passage having a downstream direction, said reactant gas passage extending in proximity to said carrier gas passage, a source of carrier gas communicating with the interior of the chamber through said carrier gas passage so that carrier gas entering the chamber will pass in the downstream direction through the carrier gas passage, and a source of reactant gas communicating with said chamber through said reactant gas passage so that reactant gas entering the chamber will pass in the downstream direction through the reactant gas passage, each said passage having resistance to gas flow in the downstream direction through the passage, the resistance of the carrier gas passage increasing progressively in a radially outward direction away from said axis, the resistance of the reactant gas passage decreasing progressively in the radially outward direction.
16. A reactor as claimed in claim 15, further including a choke structure comprising a plate, wherein said carrier gas passage is in the form of a carrier gas slot extending through said plate, said reactant gas passage is in the form of a carrier gas slot extending through said plate, said each said slot having a width transverse to the radially outward direction, the width of the carrier gas slot decreasing progressively in the outward direction, the width of the reactant gas slot decreasing progressively in the inward direction.
17. A reactor for growing epitaxial layers on a substrate comprising:
- a reaction chamber;
- a substrate carrier movably mounted within the reactor chamber for rotation about an axis; whereby at least one substrate can be mounted on the substrate carrier,
- a first reactant gas source for supplying a first reactant gas at a first reactant gas flow rate;
- a first carrier gas source for supplying a first carrier gas at a first carrier gas flow rate;
- said first gas inlet and said first carrier gas source being connected to said chamber so that the first reactant gas and first carrier gas enter the chamber as a first combined gas stream, said first combined gas stream having a first combined stream velocity;
- a second reactant gas source for supplying a second reactant gas at a second reactant gas flow rate;
- a second carrier gas source for supplying a second carrier gas at a second carrier gas flow rate;
- said second reactant gas source and said second carrier gas source being connected to said chamber so that said second reactant gas and said second carrier gas enter said chamber as a second combined gas stream, said second combined gas stream having a second combined velocity substantially equal to said first combined velocity;
- said reactant gas sources and carrier gas sources being connected to said chamber so that said first combined gas stream impinges on a first treatment area of said treatment, and said second combined gas stream impinges on a second treatment area of said treatment surface, said second treatment area unequal in area to said first treatment area; and
- said first and second reactant gas velocities being selected so that a ratio of said first reactant gas flow rate to said first treatment area is equal to the ratio of said second reactant gas flow rate to said second treatment area.
18. A reactor as claimed in claim 16, further including a second gas inlet wherein said second carrier gas source is connected to said chamber so that the second reactant gas and second carrier gas enter the chamber as a second combined gas stream, wherein said first gas inlet and said second gas inlet issue said first combined gas stream and said second combined gas stream respectively downwardly into said chamber in the axial direction parallel to said axis.
19. A reactor for treating a substrate, comprising:
- a chamber;
- a substrate carrier rotatably mounted in said chamber for rotation about an axis, said substrate carrier including a treatment surface for holding one or more substrates to be treated; and
- gas supply means for introducing a reactant gas and a carrier gas into said chamber so that said gases flow within said chamber toward said treatment surface in one or more streams at having substantially uniform velocity but so that different portions of said treatment source at different radial locations receive substantially the same amount of said reactant gas per unit time per unit area;
- wherein said gas supply means is operative to mix at least some of said reactant gas with said carrier gas so that gas flowing toward radially outward portions of said treatment surface has a higher concentration of said reactant gas than gas flowing toward radially inward portions of said treatment surface.
20. A reactor as claimed in claim 19, wherein said gas stream generator issues said gas stream downwardly into said chamber in the axial direction parallel to said axis.
21. A method of treating substrates comprising:
- rotating a substrate support about an axis while supporting one or more substrates on said support so that one or more surfaces of the substrates to be treated lie substantially perpendicular to said axis; and
- introducing a reactant gas and a carrier gas into said chamber so that said gases flow within said chamber toward said one or more surfaces in one or more streams having substantially uniform velocity at different radial distances from said axis so that different portions of said one or more surfaces at different radial distances from said axis receive substantially the same amount of said reactant gas per unit time per unit area; and,
- mixing at least some of said reactant gas with said carrier gas so that gas flowing toward radially outward portions of said one or more surfaces has a higher concentration of said reactant gas than gas flowing toward radially inward portions of said one or more surfaces.
22. A method as claimed in claim 21 wherein said introducing step includes discharging said gases into said chamber through a plurality of inlets disposed at different radial distances from said axis.
23. A method as claimed in claim 22 wherein mixing step is performed so that as to mix the carrier gas with the reactant gas prior to discharge from at least some of said inlets, and so that streams having different concentrations of said carrier gas will be discharged from different ones of said inlets.
24. A method as claimed in claim 21 further comprising the step of maintaining reaction conditions in said chamber such that said reactant gas reacts at said substrate to grow a layer including a constituent derived from said reactant gas epitaxially on said one or more surfaces.
25. A method as claimed in claim 24 wherein said reactant gas includes a metal alkyl.
26. A method as claimed in claim 24 wherein said carrier gas includes nitrogen.
Type: Application
Filed: Aug 20, 2003
Publication Date: Mar 29, 2007
Applicant: Veeco Instruments Inc. (Woodbury, NY)
Inventors: Michael Murphy (Somerset, NJ), Richard Hoffman (Clinton, NJ), Michael Murphy (Somerset, NJ), Richard Hoffman (Clinton, NJ), Jonathan Cruel (Plano, TX), Lev Kadinski (Burghausen), Jeffrey Ramer (Sunnyvale, CA), Eric Armour (Pennington, NJ)
Application Number: 10/568,794
International Classification: C23C 16/00 (20060101);