Heat exchanger core and heat exchanger equipped therewith
A heat exchanger network has at least one passage for a coolant and a heat exchanger provided with such a core. The coolant passage has a plurality of flow channels which are disposed in parallel and delimited by separating walls and connected to each other in an undulating shape at their ends by deflection zones. The flow channels are formed by at least one lamella which has separating walls and a meandering cross-section. The deflection zones are formed by recesses which are provided at the ends of the separating walls.
The invention described and claimed hereinbelow is also described in German Patent Application 20 2005 015 627.2 filed on Sep. 28, 2005. This German Patent Application, whose subject matter is incorporated here by reference, provides the basis for a claim of priority of invention under 35 U.S.C. 119(a)-(d).
FIELD OF THE INVENTIONThe invention relates to a heat exchanger core comprising at least two plates and a passage disposed between said plates for a coolant, said passage containing a plurality of flow channels which are disposed in parallel and delimited laterally by separating walls, which are disposed perpendicular to the plates, have respectively two ends and are connected to each other in an undulating shape by deflection zones which are provided alternately at the one or other ends of the separating walls. The invention also relates to a heat exchanger comprising such a heat exchanger core.
BACKGROUND OF THE INVENTIONHeat exchangers produced with heat exchanger cores of this type, are required e.g. in compressed air plants in order to dehumidify the compressed air produced by means of a compressor and at a pressure of e.g. 25 bar in order consequently to make it suitable for critical application purposes, such as e.g. in the food and paper industry or in the medical field. The air drying is effected in that the heated air coming from the compressor is conducted after passage through an aftercooler through a device which contains an air/air and a coolant/air heat exchanger.
Whilst the air/air heat exchanger is generally produced in the manner of a plate heat exchanger of a normal construction, the coolant/air heat exchanger comprises e.g. a combined pipe/plate heat exchanger with a core which has air passages which are formed from plates and strips holding the plates at a given spacing and coolant passages situated therebetween. The coolant passages comprise for example pipes, which have round or square cross-sections and are disposed respectively between two plates, said pipes having straight portions and deflecting portions connecting these in an undulating or in a meandering shape (EP 0 521 298 A2). A disadvantage of this construction is that unused spaces are produced between the individual pipe portions and that the curved deflecting portions are generally outwit the space taken up by the actual core and are not involved in the heat exchange.
In addition, it has already been proposed (likewise EP 0 521 298 A2) to replace those passages of the core, through which coolant flows, by pipe and deflecting portions produced in the normal plate construction in that said portions are delimited by normal separating walls in the form of strips which are disposed between the plates. A disadvantage of this construction is, however, that either comparatively thick strips must be provided in order to produce solder faces being sufficiently large for stable soldering joints, as a result of which reduced flow cross-sections are obtained with the given overall dimensions of the core, or that, if narrow strips are used which enable favourable flow cross-sections, in return comparatively small solder faces must be accepted which are not always adequate for the required strength of the heat exchanger.
The last-mentioned problems can be extensively avoided in that the separating walls are configured by the webs and/or flanges of profiles with I and/or U-shaped cross-sections disposed between the plates (EP 1 304 536 A2). However, if the flow channels are produced, according to a first variant, with the help of a multiplicity of I-profiles which are connected to the plates by soldering, then these profiles must be connected to the plates before the soldering process at at least two points by laser welding or the like in order to preclude relative positional changes between the plates and the profiles during immersion and tilting processes which are required during the soldering process. And if, in contrast, the flow channels are configured, according to a second variant, as U-shaped grooves in solid, plane-parallel plates, these and the deflection zones must be produced by milling, in particular track milling. Both variants incur, therefore, comparatively high production costs which are not always tolerable.
SUMMARY OF THE INVENTIONStarting from the above it is an object of the present invention to configure the heat exchanger core described above such that it can be produced with the required strength when using economical manufacturing methods.
A further object of the present invention is to design the heat exchanger core mentioned above in such a manner that manufacture thereof is unproblematic with respect to the soldering technology.
Yet another object of the present invention is to so design the heat exchanger core mentioned above that comparatively large flow cross-sections for the coolant can be provided within given overall dimensions.
A further object of the present invention is to provide a heat exchanger having a heat exchanger core of the type mentioned above.
These and other objects of the invention are solved by means of a heat exchanger core wherein the coolant passage is formed by at least one lamella which is connected to the plates, has a meandering cross-section and contains the separating walls, and wherein the deflection zones comprise recesses which are provided at the ends of the separating walls.
According to the invention, a coolant/air heat exchanger is charaterized in that it contains a heat exchanger core with the features mentioned above.
Due to the application according to the invention of lamellae which respectively form a plurality of flow channels each, the number of welding operations to be implemented before the soldering process can be significantly reduced. In addition, the lamellae can be produced by extrusion or milling and consequently economically with any arbitrary strength. Finally, in principle any arbitrary cross-sectional form can be given to the separating walls and/or to the flow channels delimited by these, which is favourable with respect to the output and stability of the heat exchanger core which is desired in the individual case.
Further advantageous features of the invention are revealed in the dependant claims.
BRIEF DESCRIPTION OF THE DRAWINGSThe invention is explained subsequently in more detail in conjunction with the accompanying drawings with reference to embodiments. There are shown:
A heat exchanger device for cooling dryers in compressed air plants contains, according to
The two cores 1 and 2 are mainly formed by plane-parallel, rectangular or square plates or separating metal sheets 4, respectively, which extend over the entire width and length of the block 3. According to
The other part of the plates, according to
In the core 1, the same plates 4 which delimit the passages 19 serve to form passages 24 which are disposed in an undulating shape (
The inlets or outlets marked by the arrows 10, 11, 21, 23, 26 and 27 are connected to collection tanks or the like at known inlet nipples, not shown.
The mode of operation of the described heat exchanger device is essentially as follows:
The compressed air which comes from a compressed air plant and is heated e.g. to approx. 35° to 55° C. is supplied in the direction of the arrow 10 so that it flows through the passages 8. The air is thereby cooled initially in the core 2 by the cold air, which is supplied in counter-flow in the direction of the arrow 21 and comes from a water separator, not shown, to a temperature of e.g. 20° C. On its further path through the passages 8, the compressed air is then cooled gradually in the core 1 to its dew point since it interacts here with the coolant which flows into the passages 24 in the direction of the arrow 26 (
Heat exchangers of the described type and their mode of operation are generally known to the person skilled in the art (EP 0 521 298 A1, EP 1 304 536 A2) and do not therefore require to be explained in more detail.
The embodiment according to the invention of a coolant passage 24 of the network 1 is explained subsequently in more detail with reference to
As likewise shown in
The lamellae 31 are preferably produced by extrusion from aluminium or an aluminium alloy and subsequent cutting to a length desired in the individual case. The separating walls 32 thereof are therefore initially of the same length and provided with a front and rear end or a front end face 32a and a rear end face 32b (
Following the separating wall 32a which is indicated in broken lines in
Abutting on the lamella 31a there is a second lamella 32b in
The flow channels 35 which are alternately open at the top and bottom (
The application of individual profiles 37 is preferred despite the expenditure in labour associated therewith relative to the application of continuous plates if it is necessary to compensate tolerances and to safely avoid leakage currents of the coolant or consequently caused short circuits between the individual flow channels 35, in
The described recesses 36, after production of the coolant passage 24 (FIG. 11 and 13) form respectively a deflection zone alternately situated at the front or rear, which is delimited by the relevant plates 4, profiles 37 (or plates 39) and separating walls 32. Consequently, the coolant can enter for example in the direction of the arrow 26 according to
Above and below the passage 24 illustrated in
The number of flow channels 35 and 38, from which the coolant passages 24 are formed, can be chosen as a function of the requirements of the individual case. Instead of the four flow channels 35 according to
Also combinations with different numbers of separating walls 32 and flow channels 35 are possible, also adjacent lamellae 31 being able to be disposed directly next to each other, in which case the flow channels 38 situated between them would be missing. Lamellae 31 with a smaller number of separating walls 32 offer the advantage that, during extrusion, they become only slightly curved because of the more uniform material flow and hence can be straightened during setting up of the heat exchanger core 1 which is effected before the soldering. In contrast, lamellae 31 provided with a substantially greater number of separating walls 32 would require to be straightened before setting up the core 1 with the help of additional devices, such as e.g. rollers or the like.
The assembly of the heat exchanger block 3 according to
As an alternative, it would also be possible to locate the web 34a at the left side in
As a further alternative, a further lamella 31 according to FIGS. 18 to 21 is provided, said lamella 31 having two feet or webs 33b and 34c, each projecting outwardly from a respective end separating wall 32 as clearly shown in
Following to lamella 31c, a lamella 31d according to
The invention is not restricted to the described embodiments which could be modified in many ways. This applies for example to the special cross-sections of the lamellae 31 which can be provided with lateral widenings 40, according to
Furthermore, it is in principle irrelevant whether the cores 1 and 2 form an integral component with the help of the continuous plates 4, are produced separately and then assembled to form an integral component or are used as separate components which are connected to each other by corresponding lines or which are used independant upon each other. The cores 1, 2 can also be disposed one above the other instead of next to each other. In addition, it is of course possible to apply the heat exchanger core 1 according to the invention for purposes other than those described and anywhere where coolant passages are required. Finally, it goes without saying that the different features can be provided also in combinations other than those described and illustrated.
It will be understood, that each of the elements described above or two or more together, may also find a useful application in other types of construction differing from the types described above.
While the invention has been illustrated and described as embodied in a heat exchanger core and a heat exchanger, it is not intended to be limited to the details shown, since various modifications and structural changes may be made without departing in any way from the spirit of the present invention.
Without further analysis, the forgoing will so fully reveal the gist of the present invention that others can, by applying current knowledge, readily adapt it for various applications without omitting features that, from the standpoint of prior art, fairly constitute essential characteristics of the generic or specific aspects of this invention.
What is claimed as new and desired to be protected by Letters Patent is set forth in the appended claims.
Claims
1. Heat exchanger core comprising at least two plates and a passage disposed between said plates for a coolant, said passage containing a plurality of flow channels which are disposed in parallel and are delimited laterally by separating walls, said separating walls being disposed perpendicular to the plates, having respectively two ends, and being connected to each other in an undulating shape by deflection zones which are provided alternately at one or an other of said ends of said separating walls, wherein said coolant passage is formed by at least one lamella which is connected to said plates, has a meandering cross-section and contains said separating walls, and wherein said deflection zones comprise recesses which are provided at said ends of said separating walls.
2. Heat exchanger core according to claim 1, wherein said coolant passage is assembled from a plurality of lamellae which are situated next to each other, each lamellae having a plurality of separating walls.
3. Heat exchanger core according to claim 2, wherein said separating walls are held in preselected distances by means of webs which are alternatingly connected therewith above and below.
4. Heat exchanger core according to claim 2; and further comprising at least one lamella which ends at at least one lateral side with a web projecting outwards from one of the separating walls which is an end separating wall.
5. Heat exchanger core according to claim 2; and further comprising at least one lamella which ends at two lateral sides with a web projecting outwards from one of the separating walls which is respective end separating wall.
6. Heat exchanger core according to claim 5, wherein one web is connected with a respective separating wall at a top end thereof whereas another web is connected with a respective separating wall at a bottom end thereof.
7. Heat exchanger core according to claim 2, wherein said lamellae consist of extruded parts.
8. Heat exchanger core according to claim 2, wherein each of said lamellae are composed of a material selected from the group consisting of aluminium and an aluminium alloy.
9. Heat exchanger core according to claim 2, wherein said lamellae are situated next to each other in such a manner that separating walls facing each other are spaced at spacings which correspond to a width of a flow channel.
10. Heat exchanger core according to claim 1, wherein said lamellae and said plates are connected to each other by soldering connecting means.
11. Heat exchanger core according to claim 1, wherein open ends of adjacent flow channels and, with these, also assigned deflection zones are sealed by respective profiles which are connected to an outer side of said lamellae.
12. Heat exchanger core according to claim 1, wherein open ends of adjacent flow channels and, with these, also assigned deflection zones are sealed by common plates which are connected to outer sides of said lamellae.
13. Heat exchanger core according to claim 11, wherein said profiles are connected to said lamellae by welding connecting means.
14. Heat exchanger core according to claim 12, wherein said plates are connected to said lamellae by welding connecting means.
15. Heat exchanger core according to claims 1, wherein said recesses are configured as recesses obtained by milling.
16. Heat exchanger core according to claim 1; and further comprising a plurality of coolant passages which are disposed one above the other and air passages which are disposed between said coolant passages.
17. Heat exchanger core according to claim 1; and being configured as part of a combined coolant/air heat exchanger block.
18. Heat exchanger core according to claim 17, wherein said plates have two portions, one portions forming a coolant/air heat exchanger core and the other portion forming an air/air heat exchanger core.
19. Coolant/air heat exchanger, comprising a heat exchanger core including at least two plates and a passage disposed between said plates for a coolant, said passage containing a plurality of flow channels which are disposed in parallel and are delimited laterally by separating walls, said separating walls being disposed perpendicular to the plates, having respectively two ends, and being connected to each other in an undulating shape by deflection zones which are provided alternately at one or an other of said ends of said separating walls, wherein said coolant passage is formed by at least one lamella which is connected to said plates, has a meandering cross-section and contains said separating walls, and wherein said deflection zones comprise recesses which are provided at said ends of said separating walls.
20. Heat exchanger according to claim 19; and being configured as a combined coolant/air and air/air heat exchanger in.
Type: Application
Filed: Sep 22, 2006
Publication Date: Jun 21, 2007
Inventor: Josef Gievers (Borgentreich)
Application Number: 11/525,467
International Classification: F28F 3/00 (20060101);