Zinc oxide nanotip and fabricating method thereof
In the present invention, there are provided self-assembled ZnO nanotips grown on relatively low temperatures on various substrates by metalorganic chemical vapor deposition (MOCVD). The ZnO nanotips are made at relatively low temperatures, giving ZnO a unique advantage over other wide bandgap semiconductors such as GaN and SiC. The nanotips have controlled uniform size, distribution and orientation. These ZnO nanotips are of single crystal quality, show n-type conductivity and have good optical properties. Selective growth of ZnO nanotips also has been realized on patterned (100) silicon on r-sapphire (SOS), and amorphous SiO2 on r-sapphire substrates. Self-assembled ZnO nanotips can also be selectively grown on patterned layers or islands made of a semiconductor, an insulator or a metal deposited on R-plane (01 12) Al2O3 substrates as long as the ZnO grows in a columnar structure along the c-axis [0001] of ZnO on these materials. Such self-assembled ZnO nanotips and nanotip arrays are promising for applications in field emission displays and electron emission sources, photonic bandgap devices, near-field microscopy, UV optoelectronics, and bio-chemical sensors.
Latest Patents:
This application claims priority to Provisional Application Ser. No. 60/380,270 filed on May 15, 2002 and entitled “Selective Growth and Fabrication of ZnO Single Nanotip and Nanotip Arrays”.
This invention was made with Government support under Grant No. NSF-CCR 0103096, awarded by the National Science Foundation. Therefore, the United States Government has certain rights in this invention.
FIELD OF THE INVENTIONThis invention relates to growth and applications of zinc oxide nanotips and to a method of fabrication thereof, and more particularly to the selective growth of zinc oxide nanotips on various substrates and having potential applications in areas such as field emission devices (FEDs), photonic bandgap devices, near-field microscopy, ultraviolet photonics and lasers, biological agent detectors and instrumentation.
BACKGROUND OF THE INVENTIONCurrently, nanotips are of strong interest for applications such as field emission and near-field microscopy. Nano- and microtips have been demonstrated in Si using anisotropic wet chemical etching (see V. V. Poborchii, T. Tada, T. Kanayama, “Optical properties of arrays of Si nanopillars on the (100) surface of crystalline Si”, Physica E, 7, 545, 2000). A nanotip AlxGa1-xAs/GaAs VCSEL, integrated with a photodetector, has also been demonstrated for near-field microscopy (see S. Khalfallah, C. Gorecki, J. Podlecku, M. Nishioka, H. Kawakatsu, Y. Arakawa, “Wet-etching fabrication of multilayer GaAlAs/GaAs microtips for scanning near-field microscopy”, Appl. Phys. A Materials Science and Processing, electronic publication, Springer-Verlag, Jun. 30, 2000). In traditional micro-tip field-emission devices, the wearing out of the tip due to radiation damage is a major reliability issue. Therefore, a wide bandgap semiconductor material would be preferred for field-emission. There have been reports on SiC nanowires by K. W. Wong et al. (see K. W. Wong, “Field-emission characteristics of SiC nanowires prepared by chemical-vapor deposition”, Appl. Phys. Lett., 75 (19), 2918, Nov. 8, 1999), and on GaN nanowires by Li et al. and Cheng et al. (see “Synthesis of aligned gallium nitride nanowire quasi-arrays”, Appl. Phys. A. Materials Science and Processing, electronic publication, Springer-Verlay, Aug. 9, 2000; G. S. Cheng, L. D. Zhang, Y. Zhu, G. T. Fei, L. Li, C. M. Mo, Y. Q. Mao, “Large-scale synthesis of single crystalline gallium nitride nanowires”, Appl. Phys. Lett., 75 (16), 2455, Oct. 18, 1999). However, such nanowires show random orientation and dimensions. For practical device applications, it is desired to have a highly oriented nanotip array that is built on a patterned area. Recently, there have been a few reports on the fabrication of self-assembled ZnO nanowire lasers (see J. C. Johnson, H. Yan, R. D. Schaller, L. H. Haber, R. J. Saykally, P. Yang, “Single nanowire lasers”, J. Physical Chemistry B, 105 (46), November 2001). ZnO is a wide bandgap semiconductor with a high excitonic binding energy (60 meV), hence can facilitate low-threshold stimulated emission at room temperature. This low-threshold is further enhanced in low-dimensional compound semiconductors due to carrier confinement. ZnO is found to be significantly more radiation hard than Si, GaAs, and GaN. Nanowires of ZnO, Si, SiC, and GaN have been grown using various methods such as vaporphase transport process as disclosed by J. C. Johnson et al (see J. C. Johnson, H. Yan, R. D. Schaller, L. H. Haber, R. J. Saykally, P. Yang, “Single nanowire lasers”, J. Physical Chemistry B, 105 (46), November 2001), chemical vapor deposition as shown by K. W. Wong et al (see K. W. Wong, “Field-emission characteristics of SiC nanowires prepared by chemical-vapor deposition”, Appl. Phys. Lett., 75 (19), 2918, Nov. 8, 1999), direct gas reaction as disclosed by Li et al (see “Synthesis of aligned gallium nitride nanowire quasi-arrays”, Appl. Phys. A. Materials Science and Processing, electronic publication, Springer-Verlay, Aug. 9, 2000; G. S. Cheng, L. D. Zhang, Y. Zhu, G. T. Fei, L. Li, C. M. Mo, Y. Q. Mao, “Large-scale synthesis of single crystalline gallium nitride nanowires”, Appl. Phys. Lett., 75 (16), 2455, Oct. 18, 1999), etc. In these methods, the growth temperatures were in very high range of 900° C. and above. This invention relates to a growth method to grow ZnO nanotips overcoming the deficiencies of prior methods.
SUMMARY OF THE INVENTIONThe present invention provides growth of single crystal ZnO nanotip and a regular array of ZnO nanotips on various substrates and a method of selective growth of ZnO nanotips through substrate engineering wherein a said patterned layer of material is deposited on said specific surface plane of the substrate. The substrates and plane orientation that favor growth of ZnO nanotips is provided. A patterned layer of material which could either be a semiconductor, insulator or metal is deposited on said substrate wherein a ZnO columnar structure with the c-axis of ZnO perpendicular to the surface plane of said layer of material to form ZnO nanotips and nanotip arrays, while a smooth and uniform ZnO film grows on the surface plane of the substrate.
BRIEF DESCRIPTION OF THE DRAWINGS
ZnO is a wide bandgap semiconductor having a direct bandgap of 3.32 eV at room temperature and can be made piezoelectric, ferroelectric, ferromagnetic and transparent conducting through proper doping. It is a promising candidate material for ultraviolet LED and Laser. ZnO has an exciton binding energy of 60 meV. It is found to be significantly more radiation hard than Si, GaAs, and GaN, which is critical against wearing out during field emission. ZnO is a radiation-hard material and therefore the nanotips have a longer lifetime against wearout due to intense electric field effect. The ZnO nanotips can be grown at relatively low temperatures, giving ZnO a unique advantage over other wide bandgap semiconductors, such as GaN and SiC.
The present invention is generally based on growth of ZnO single nanotips and nanotip arrays on various substrates which could be a semiconductor such as but not limited to Si or GaN, an insulator such as but not limited to SiO2 or Al2O3, and a metal such as but not limited to Al or Ag, by metalorganic chemical vapor deposition (MOCVD). The ZnO nanotips are single crystalline, n-type conductive and show good structural and optical properties. The size of the nanotips range from 25 nm to 60 nm at the base. The room temperature PL peak is very intense and sharp with a FWHM of ˜120 meV.
A-plane (11
Selective growth of ZnO nanotips can be obtained through substrate engineering wherein a patterned layer of material is deposited on a substrate. A ZnO film grows on said material to form ZnO nanotips and nanotip arrays, while a smooth and uniform ZnO film grows on the substrate. One method for selective growth of ZnO nanotips on R—Al2O3 is to use a template layer formed by a patterned SiO2 layer. The SiO2 layer is deposited on R—Al2O3 substrates for selective growth. The c-axis oriented ZnO nanotips would grow on the SiO2 islands while an epitaxial (11
Referring to
On the SOS (silicon on R-plane sapphire) substrate 16, the Si 12 epitaxial layer will be patterned into islands for the subsequent ZnO nanotip array 10 growth. Various etching and depositing methods can be used to pattern the Si 12 islands on R-plane Al2O3 14. During ZnO growth a thin SiO2 layer (not shown) will initially form on the Si 12 surface, then c-axis oriented ZnO will grow on this SiO2/Si structure to form a ZnO nanotip and nanotip array 10, while on R-plane Al2O3 14 ZnO 18 growth will be smooth and epitaxial with the ZnO c-axis lying in the plane of the substrate. This is shown schematically in
The substrate patterning of Si or SiO2 islands can also be achieved by direct deposition on R-plane (01
The selective growth of ZnO nanotips and nanotip array can also be obtained on any patterned layers or islands made of a semiconducting, an insulating or a metallic material deposited on substrates which have a orientation relationship with ZnO such that the primary symmetrical axis i.e. c-axis of ZnO lies on the growth plane of the substrate and ZnO grows with the c-axis [0001] perpendicular to the surface plane on the patterned layers or islands.
ZnO nanotip growth was carried out in a vertical flow MOCVD reactor. Diethylzinc (DEZn) and oxygen were used as the Zn metalorganic source and oxidizer, respectively. Film deposition was carried out at a substrate temperature preferably in the range of 300° C.-500° C. X-ray diffraction measurements were carried out using a Bruker D8 Discover diffractometer using Cu Kα1 (λ=1.5406 Å) with an angular resolution of 0.005°. Leo-Zeiss field emission scanning electron microscope (FESEM) was used to characterize the morphology of the films and a Topcon 002B transmission electron microscope was used to do detailed structural characterizations. The room temperature photoluminescence (PL) spectrum was conducted using a 325 nm CW He—Cd laser as the excitation source. The wavelength resolution is 0.5 nm.
Referring to
ZnO nanotip 10 growth is also observed on (100) Si 12 as shown in
In contrast to the columnar growth, the ZnO film 18 grown on R-plane (01
The significant difference in the growth rate of ZnO film 18 on R-plane (01
As mentioned above, ZnO nanotips and nanotip arrays can be applied in several major device applications. Some of these applications are briefly discussed below.
One such application is in field-emission devices. The field emission can be achieved and enhanced due to the high electric field existing on the sharp tips of the ZnO nanostructures. Furthermore, as a wide bandgap semiconductor ZnO is also radiation-hard and prolongs the lifetime of the nanotips against wearing out resulting from radiation damage. The field emission from ZnO nanotip arrays can be applied for novel field emission display technology as well as for the new electron emission source of many electron-beam instruments.
Another application is in the field of photonic bandgap devices (PBG). Photonic crystals offer the possibility of controlling and manipulating light through the presence of photonic bandgap. The ability to control the propagation of electromagnetic waves within the photonic bandgap makes it useful for broad applications, such as semiconductor laser mode control, thresholdless light-emitting diodes, filters, and polarizers in two-dimensional waveguides in integrated optics, etc. The refractive index of ZnO nZnO is 2.79 (⊥ c-axis). ZnO single crystal nanotip arrays have lower optical loss, than Si and other currently available nanotips; hence ZnO nanotips are promising material candidate for fabricating two-dimensional (2D) photonic crystals.
ZnO has a direct and wide bandgap with a high excitonic binding energy (60 meV), which facilitate low-threshold stimulated emission at room temperature. This low-threshold is further enhanced in low-dimensional compound semiconductors such as ZnO nanoscale tips due to carrier confinement effect. Optically pumped ZnO UV lasing have been reported. The future direction is to make ZnO based UV lasers, detectors and light emitting diodes for UV optoelectronics. Single crystal ZnO nanotip arrays selectively grown on the patterned substrate are promising for realization of such device applications. In comparison to other published methods of ZnO nanowire growth, this invention is a lower temperature process, and the substrate engineering for selective growth is a more controllable technique.
Individual ZnO nanotips can find many applications, particularly for fine instrumentation such as atomic force microscopy (AFM), scanning tunneling optical microscopy (STOM), near field microscopy (NSOM), scanning probe microscopy (SPM) and microelectromechanical systems (MEMS). As ZnO is a piezoelectric material, with high electro-mechanical coupling coefficients, a single ZnO nanotip can be used for atomic force microscopy applications. Utilizing ZnO's optical properties, these nanotips can also be used for STOM optical probes. Thus a single ZnO nanotip device can be used for both AFM and STOM modes in a SPM, eliminating the need to change the tips for different measurements.
Finally, ZnO nanotips can also be used to detect DNA and harmful biological agents in the field of biological sensors. One of the key issues for DNA detection is the immobilization. The sharp ZnO nanotips provide the favorable binding sites to enhance the immobilization by providing enhanced effective sensing area, therefore, improve the sensing and detection efficiency. For bio-sensors, the use of ZnO nanotip arrays greatly increases the effective sensing area of the devices.
While the invention has been described in related to the preferred embodiments with several examples, it will be understood by those skilled in the art that various changes may be made without deviating from the fundamental nature and scope of the invention as defined in the appended claims.
Claims
1-41. (canceled)
42. A method of fabricating selectively grown single crystal ZnO nanotip and a regular array of ZnO nanotips comprises:
- providing a substrate having a surface plane orientation;
- depositing a layer of material having a surface plane on said substrate to form a material substrate combination, wherein said combination serves as a base for growth of ZnO nanotips; and
- depositing ZnO on said combination, wherein the ZnO grows on said layer of material to form one or more ZnO nanotips and a smooth ZnO film grows on the surface plane of the substrate.
43. The method of claim 42 wherein said ZnO columnar structure grows on said layer of material at temperatures in a range of 300° C.-500° C. by metalorganic chemical vapor deposition (MOCVD).
44. The method of claim 42 wherein said surface plane is a (012) R-plane and said substrate is single crystal sapphire (Al2O3).
45. The method of claim 44 wherein said smooth ZnO epitaxial film is in [ ] direction with a c-axis of the ZnO film lying parallel to the R-plane Al2O3.
46. The method of claim 42 wherein said ZnO grows in a columnar structure with a c-axis of the ZnO perpendicular to the surface plane of said layer of material.
47. The method of claim 46 wherein said layer of material is a semiconductor, including Si, GaN films or a combination thereof.
48. The method of claim 46 wherein said layer of material is an insulator, including SiO2, Al2O3 films or a combination thereof.
49. The method of claim 46 wherein said layer of material is a metal, including Al, Ag films or a combination thereof.
50. The method of claim 42 wherein said ZnO is single crystal columnar structure grown along the c-axis [0001] direction of ZnO.
51. The selective growth method of claim 42 wherein said material-substrate combination comprises silicon-on-sapphire (SOS) wafer.
52. The method of claim 42 further comprising:
- selectively etching the silicon to form a R-plane sapphire pattern and a silicon pattern on said SOS substrate.
53. The fabrication process of claim 50 further comprising:
- MOCVD growth of a ZnO epitaxial film on said R-plane sapphire pattern; and
- MOCVD growth of ZnO nanotips on said silicon pattern.
Type: Application
Filed: Dec 19, 2005
Publication Date: Jul 5, 2007
Applicant:
Inventors: Yicheng Lu (East Brunswick, NJ), Sriram Muthukumar (Highland Park, NJ), Nuri Emanetoglu (Woodbury, NJ)
Application Number: 11/311,092
International Classification: C30B 25/00 (20060101); C23C 16/00 (20060101); C30B 23/00 (20060101); C30B 28/12 (20060101);