Slider end stop for a reclosable bag and methods
A zipper profile arrangement for use in opening and closing a package. The zipper profile arrangement including a reclosable zipper profile having first and second zipper ends. End stops are located that the first and second zipper ends of the reclosable zipper profile. The ends stops include a volume of glue disposed between first and second zipper profiles of the reclosable zipper profile. The end stops prevent a slider of the zipper profile arrangement from separating from the reclosable zipper profile.
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The present disclosure relates to a closure arrangement for a reclosable package. More particularly, the invention relates to closure arrangement having a slider end stop.
BACKGROUNDReclosable packages and bags are used in many different applications. Reclosable bags, for example, often have zipper arrangements for sealing products within the bags. The zipper arrangements typically include a zipper profile having male and female profiles that interlock when pressed together along the length of the zipper. A slider can be used to press the male and female profiles together to close the bags. In such arrangements, the slider is also used to unlock the male and female profiles to open the bags.
Conventional zipper arrangements utilized a number of end stop configurations to prevent the slider from separating from or coming off the end of the zipper profile. Some end stop configurations are formed by heating a portion of the zipper profile, or by using ultrasonic technology to form the end stop. Other end stop configurations include applying glue to an outer surface of the zipper profile or attaching a strap to the zipper profile. Yet, with each of these end stop configurations, the slider still has a tendency to come off the end of the zipper profile.
Consequently, a need exists for an improved end stop that prevents a slider from coming off the end of a zipper profile.
SUMMARYOne aspect of the present disclosure relates to a zipper profile arrangement including a reclosable zipper profile, a slider for opening and closing the reclosable zipper profile, and end stops located at opposite ends of the reclosable zipper profile. The end stops include glue or adhesive disposed between either members or ears of the reclosable zipper profile. The end stops prevent the slider from separating from the reclosable zipper profile.
Another aspect of the present disclosure relates to a paper bag having a zipper profile arrangement including a plastic zipper profile and a plastic slider for opening and closing the zipper profile. The bag includes a flap portion that encloses the zipper profile arrangement.
A variety of examples of desirable product features or methods are set forth in part in the description that follows, and in part will be apparent from the description, or may be learned by practicing various aspects of the disclosure. The aspects of the disclosure may relate to individual features as well as combinations of features. It is to be understood that both the foregoing general description and the following detailed description are explanatory only, and are not restrictive of the claimed invention.
Reference will now be made in detail to various features of the present disclosure that are illustrated in the accompanying drawings. Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or like parts.
Referring now to
Referring now to
The slider 20 is mounted on the first and second zipper profiles 22, 24, and is constructed to selectively mate and un-mate the first and second zipper profiles 22, 24 in response to moving or sliding the slider 20 along the zipper profile 30. For example, the slider 20 can move along the zipper profile in a first direction (represented by arrow A) to mate the zipper profiles and close the package 12. The slider 20 can also move along the zipper profile 30 in an opposite second direction (represented by arrow B) to un-mate the zipper profiles and open the package 12.
Referring now to
Referring now to
Each of the first and second profile members 42, 46 of the first and second zipper profiles 22, 24 includes an interlocking element 54. The interlocking elements 54 engage one another (as shown) to seal the package 12 when the zipper profile 30 is closed. The slider 20 (
Referring back to
In the illustrated embodiment, the end stops 50, 52 are made from first and second volumes of glue or adhesive 56, 58. The volumes of adhesive 56, 58 are disposed at the each of the zipper ends 36, 38 between the first and second ears 44, 48 of the first and second opposing zipper profiles 22, 24. In an alternative embodiment, such as shown in
Referring now to
In the reclosable zipper profile embodiments of
In an alternative embodiment, the first and second ears 44, 48 of the first and second zipper profiles 22, 24 (or the profile members 242, 246 of
Referring now to
By providing volumes of glue 356, 358 that overflow the ears 344, 348, the end stops (e.g. 350 in
The illustrated end stops of
Referring now to
The method of manufacturing includes opening the zipper profile (e.g. 30) with a spreader system 70 that moves along the web 90 in a direction (shown by arrow C). The illustrated spreader system 70 includes a profile block 72 that spreads apart the first and second ears 44, 48 of the first and second zipper profiles 22, 24. As the spreader system 70 move along the web 90, the volumes of adhesive 56, 58 are applied or deposited between the spread ears 44, 48 of the zipper profile 30 at predefined locations 100. The adhesive can be applied by use of a nozzle 80, for example. Once the volume of adhesive is applied, the ears 44, 48 of the zipper profile 30 are released and re-closed to contact the adhesive. Releasing and re-closing the ears 44, 48 squeezes the volume of adhesive so that the adhesive spreads within the space provided between the ears. In arrangements having apertures, the volume of adhesive is squeezed to flow into and/or through the apertures 60. The adhesive is then permitted to cure and bond to the ears 44, 48 and to the apertures 60 formed in the ears. The cured volumes of adhesive define the end stops 50, 52.
Referring now to
In yet another method, the opposing inner surfaces 74, 78 of the first and second ears 44, 48 are knurled or roughened 86, as shown in
And, in still another embodiment, the volumes of adhesive 56, 58 applied between the ears can include adhesive with reinforcing fibers. The reinforcing fibers function to increase the structural integrity and cohesive strength of the adhesive. The reinforcing fibers can include, carbon fiber chains, for example.
As can be understood, each of the methods of manufacture previously described can be similarly applied to the manufacture of each of the embodiments disclosed herein.
Referring back to
The disclosed zipper profile arrangement 10 can be used on a variety of packaging configurations, and used for sealing packages containing a variety of materials or goods. In one preferred embodiment, the disclosed zipper profile arrangement 10 is used on the packaging of bulk dry goods, such as pet food, for example. Referring to
The outer package material 114 and the zipper profile arrangement 10 are joined by gluing or adhering the package film 14 of the package 12 shown in
The package film 14 or portion of package film of the package 12 is secured to the inside 128 (
The outer package material 114 includes a first side 118 and a second side 120. As shown in
In particular, as shown in
To manufacture the bag 110 shown in
The above described paper bag 110 and closure arrangement 112 is easier and more convenient to use in comparison to conventional closure arrangements used on paper bags. Typical paper bag closure arrangements include string sewn closures and metal zippers. Conventional paper bags having string sewn closures are often difficult to initially open and do not permit reclosure. The disclosed arrangement 10 provides an easy to use and reclosable closure arrangement that eliminates the problems associated with string sewn closures.
The disclosed paper bag 110 is also more convenient to use and reliable than conventional paper bags having metal zippers. Metal zippers have teeth that interlock and engage one another to close or seal a bag. The teeth of the metal zipper of such bags often become clogged or fouled with the bulk product contained within the bag, rendering the metal zipper inoperable. The zipper profile arrangement 10 of the present disclosure provides a toothless zipper profile arrangement, that is, an arrangement that does not have interlocking or engaging teeth. The toothless zipper profiles of the disclosed arrangement 10 provide an easy to use, reliable reclosing closure arrangement that eliminates the problems associated with metal zipper closures.
The above specification provides a complete description of the invention. Since many embodiments of the invention can be made without departing from the spirit and scope of the invention, certain aspects of the invention reside in the claims hereinafter appended.
Claims
1. A zipper profile arrangement comprising:
- (a) a first zipper profile including a first profile member and a first ear extending from the first profile member, the first ear including a roughened surface;
- (b) a second zipper profile opposing the first zipper profile; the second zipper profile including a second profile member and a second ear extending from the second profile member, the second ear including a roughened surface opposing the first ear roughened surface;
- (c) a slider member mounted on the first and second zipper profile; the slider member constructed and arranged to selectively mate and unmate the first zipper profile and second zipper profile responsive to motion of the slider member along the first and second zipper profiles; and
- (d) a first end stop limiting motion of the slider member; the first end stop comprising adhesive between the first ear roughened surface and the second ear roughened surface.
2. A zipper profile arrangement according to claim 1 wherein:
- (a) the first zipper profile has a first zipper profile first end and an opposite first zipper profile second end;
- (b) the second zipper profile has a second zipper profile first end and a second zipper profile second end; (i) the first zipper profile first end and the second zipper profile first end opposing each other to form a zipper first end; (ii) the first zipper profile second end and the second zipper profile second end opposing each other to form a zipper second end; and
- (c) the first end stop is on at least one of the zipper first end and zipper second end.
3. A zipper profile arrangement according to claim 2 further comprising:
- (a) a second end stop limiting motion of the slider member; the second end stop comprising adhesive between the first ear and the second ear.
4. A zipper profile arrangement according to claim 3 wherein:
- (a) the first end stop is on the zipper first end and the second end stop is on the zipper second end.
5. A zipper profile arrangement according to claim 1 wherein:
- (a) the first ear includes at least one aperture;
- (b) the second ear includes at least one aperture opposing the at least one aperture in the first ear; and
- (c) the first end stop includes adhesive in the at least one aperture in the first ear and the at least one aperture in the second ear and connecting the first ear to the second ear.
6. A zipper profile arrangement according to claim 4 wherein:
- (a) the first end stop includes at least one aperture in the first ear and second ear at the zipper first end with adhesive therein and connecting the first ear to the second ear at the zipper first end; and
- (b) the second end stop includes at least one aperture in the first ear and second ear at the zipper second end with adhesive therein and connecting the first ear to the second ear at the zipper second end.
7. A zipper profile arrangement according to claim 1 wherein:
- (a) the first ear includes a plurality of apertures;
- (b) the second ear includes a plurality of apertures opposing the plurality of apertures in the first ear; and
- (c) the first end stop includes adhesive in the plurality of apertures in the first ear and the plurality of apertures in the second ear and connecting the first ear to the second ear.
8. A zipper profile arrangement according to claim 4 wherein:
- (a) the first end stop includes a plurality of apertures in the first ear and second ear at the zipper first end with adhesive therein and connecting the first ear to the second ear at the zipper first end; and
- (b) the second end stop includes a plurality of apertures in the first ear and second ear at the zipper second end with adhesive therein and connecting the first ear to the second ear at the zipper second end.
9. A zipper profile arrangement according to claim 1 wherein:
- (a) each of the first ear roughened surface and the second ear roughened surface is a knurled surface.
10. A zipper profile arrangement according to claim 1 wherein:
- (a) each of the first ear roughened surface and the second ear roughened surface is a pitted surface.
11. A zipper profile arrangement according to claim 4 wherein:
- (a) the first and second ears include roughened surfaces at each of the zipper first end and the zipper second end;
- (b) the first end stop includes adhesive between the roughened surfaces at the zipper first end; and
- (c) the second end stop includes adhesive between the roughened surfaces at the zipper second end.
12. A zipper profile arrangement according to claim 11 wherein:
- (a) the first end stop connects the first ear to the second ear at the zipper first end; and
- (b) the second end stop connects the first ear to the second ear at the zipper second end.
13. A package comprising:
- (a) a package film having a surrounding wall defining an interior and a mouth providing access to the interior;
- (b) a zipper oriented along the mouth to provide selective opening and closing of the mouth; the zipper including: (i) a first zipper profile including a first profile member and a first ear extending from the first profile member; (ii) a second zipper profile opposing the first zipper profile; the second zipper profile including a second profile member and a second ear extending from the second profile member; (iii) a slider member mounted on the first and second zipper profile; the slider member constructed and arranged to selectively mate and unmate the first zipper profile and second zipper profile responsive to motion of the slider member along the first and second zipper profiles; and (iv) a first end stop limiting motion of the slider member; the first end stop including a roughened surface in the first ear and the second ear at the zipper first end with adhesive therebetween, the first end stop connecting the first ear to the second ear at the zipper first end.
14. A package according to claim 13 wherein:
- (a) the first zipper profile has a first zipper profile first end and an opposite first zipper profile second end;
- (b) the second zipper profile has a second zipper profile first end and a second zipper profile second end; (i) the first zipper profile first end and the second zipper profile second end opposing each other to form a zipper first end; (ii) the first zipper profile second end and the second zipper profile second end opposing each other to form a zipper second end;
- (c) the package further comprises a second end stop limiting motion of the slider member; the second end stop including a roughened surface in the first ear and the second ear at the zipper second end with adhesive therebetween, the second end stop connecting the first ear to the second ear at the zipper second end.
15. A package according to claim 14 wherein:
- (a) the first end stop includes at least one aperture in the first ear and second ear at the zipper first end with adhesive therein and connecting the first ear to the second ear at the zipper first end; and
- (b) the second end stop includes at least one aperture in the first ear and second ear at the zipper second end with adhesive therein and connecting the first ear to the second ear at the zipper second end.
16. A method of making a zipper profile arrangement; the method comprising:
- (a) providing a first zipper profile including a first profile member and a first ear extending from the first profile member;
- (b) providing a second zipper profile opposing the first zipper profile; the second zipper profile including a second profile member and a second ear extending from the second profile member;
- (c) mounting a slider member on the first and second zipper profile to selectively mate and unmate the first zipper profile and second zipper profile by moving the slider member along the first and second zipper profiles;
- (d) roughening a region in the first ear, and roughening a region in the second ear opposing the region of the first ear that is roughened; and
- (e) providing adhesive between the region of the roughened first ear and the region of the roughened second ear to create a first end stop limiting motion of the slider member.
17. A method according to claim 16 further comprising:
- (a) punching at least one hole in the first ear;
- (b) punching at least one hole in the second ear to opposing the at least one hole in the first ear; and (i) the step of providing adhesive includes squeezing adhesive through the at least one hole in the first ear and the at least one hole in the second ear and to connect the first ear and second ear to each other.
18. A method according to claim 16 wherein:
- (a) the step of roughening includes treating inner surfaces of the first ear and the second ear with a corona treater to pit the inner surfaces and enhance the bond between the adhesive and the first and second ears.
19. A method according to claim 16 wherein:
- (a) the step of roughening includes knurling the inner surfaces of the first ear and the second ear to enhance the bond between the adhesive and the first and second ears.
20. A method of using a zipper arrangement; the method comprising:
- (a) moving a slider member along a zipper until the slider member abuts an end stop; the end stop including an adhesive that secures together opposing portions of the zipper, the opposing portions of the zipper including roughened surfaces.
21. A zipper profile arrangement comprising:
- (a) a first zipper profile having a first interlocking element;
- (b) a second zipper profile opposing the first zipper profile; the second zipper profile including a second interlocking element;
- (c) a slider member mounted on the first and second zipper profile; the slider member constructed and arranged to selectively mate and unmate the first and second interlocking elements of the first and second zipper profiles in response to motion of the slider member along the first and second zipper profiles; and
- (d) a first end stop limiting motion of the slider member; the first end stop comprising a fiber reinforced adhesive disposed between the first zipper profile and the second zipper profile.
22. A zipper profile arrangement according to claim 21 wherein:
- (a) each of the first and second zipper profiles defines an aperture, the aperture being located adjacent to the first end stop; and
- (b) portions of the first end stop extend through each of the apertures defined in each of the first and second zipper profiles.
23. A zipper profile arrangement according to claim 21 wherein:
- (a) the first and second zipper profiles each include a profile member and an ear extending from the profile member, the first end stop being disposed between the ears of the first and second zipper profiles.
24. A zipper profile arrangement according to claim 21 wherein:
- (a) the first and second zipper profiles each include a profile member, the interlocking elements of the first and second zipper profiles extending from the profile members, the first end stop being disposed between the profile members of the first and second zipper profiles.
25. A zipper profile arrangement comprising:
- (a) a first zipper profile including a first profile member and a first ear extending from the first profile member;
- (b) a second zipper profile opposing the first zipper profile; the second zipper profile including a second profile member and a second ear extending from the second profile member;
- (c) a slider member mounted on the first and second zipper profile; the slider member constructed and arranged to selectively mate and unmate the first and second zipper profiles in response to motion of the slider member along the first and second zipper profiles; and
- (d) a first end stop limiting motion of the slider member; the first end stop including an inner stop portion and an outer stop portion, the inner stop portion being disposed only between the first and second ears of the first and second zipper profiles, the outer stop portion being disposed adjacent outer surfaces of the first and second ears of the first and second zipper profiles.
26. A zipper profile arrangement according to claim 25 wherein:
- (a) the slider member includes a plow located between first and second shoulders, the first end stop arranged such that the plow contacts the inner stop portion and the shoulders contact the outer stop portion of the end stop to limit motion of the slider member.
27. A zipper profile arrangement according to claim 25 wherein:
- (a) the inner stop portion is a volume of adhesive; and
- (b) the outer stop portion is an overflow of adhesive, the overflow of adhesive extending over a top edge of each of the first and second ears of the first and second zipper profiles.
28. A paper bag, comprising:
- (a) a zipper profile arrangement including: (i) a first plastic zipper profile having a first interlocking element; (ii) a second plastic zipper profile opposing the first zipper profile; the second zipper profile including a second interlocking element; (iii) a plastic slider member mounted on the first and second zipper profile; the slider member constructed and arranged to selectively mate and unmate the first and second interlocking elements of the first and second zipper profiles in response to motion of the slider member along the first and second zipper profiles; and
- (b) an outer paper package material, the outer paper package material having an opening, the zipper profile arrangement being located at the opening of the outer paper package material, the outer paper package material further including: (i) a flap portion located adjacent to the opening, the flap portion being folded over the zipper profile arrangement to enclose a majority of the zipper profile arrangement.
29. A paper bag according to claim 28 further including:
- (a) a first end stop limiting motion of the slider member; the first end stop comprising adhesive disposed between the first zipper profile and the second zipper profile.
30. A paper bag according to claim 28 wherein:
- (a) the outer paper package material comprises multiple plies of paper.
31. A paper bag according to claim 30 further including:
- (a) an inner polyethylene layer surrounded by the outer paper package material.
32. A paper bag, comprising:
- (a) a toothless zipper profile arrangement including: (i) a first zipper profile including a first profile member and a first ear extending from the first profile member; (ii) a second zipper profile opposing the first zipper profile; the second zipper profile including a second profile member and a second ear extending from the second profile member; (iii) a slider member mounted on the first and second zipper profile; the slider member constructed and arranged to selectively mate and unmate the first and second zipper profiles in response to motion of the slider member along the first and second zipper profiles; and (iv) a first end stop limiting motion of the slider member; the first end stop comprising adhesive disposed between the first and second ears of the first zipper profile and the second zipper profile;
- (b) an outer paper package material, the outer paper package material having an opening, the zipper profile arrangement being located at the opening of the outer paper package material.
33. A paper bag according to claim 32 further including:
- (a) a bag flap extending from the outer paper package material, the bag flap being located adjacent to the opening, the bag flap being folded over the zipper profile arrangement to enclose a majority of the zipper profile arrangement.
34. A paper bag according to claim 32 wherein:
- (a) the outer paper package material comprises multiple plies of paper.
35. A paper bag according to claim 34 further including:
- (a) an inner polyethylene layer surrounded by the outer paper package material.
Type: Application
Filed: Jan 16, 2007
Publication Date: Aug 2, 2007
Applicant:
Inventor: Paul A. Tilman (Sherwood, WI)
Application Number: 11/654,235
International Classification: B65D 33/16 (20060101); A44B 19/16 (20060101);