Multi-Directional Gripping Apparatus
The present invention relates to a multi-directional gripping apparatus, adapted for fetching and positioning workpieces, which is primary comprised of a grabber and a driving mechanism. The grabber is further comprised of a rotation shaft and a plurality of gripping arms; wherein the plural gripping arms are positioned centering around the rotation shaft while extending toward different directions in respective. The driving mechanism includes a vertical driver, a horizontal driver and a rotation driver, by which the grabber can be driven to rotate and perform a vertical movement and a linear horizontal movement. By orientating the plural gripping arms to extend toward different directions in respective, more than one workpieces can be fetched and positioned to be processed simultaneously, such that the operation efficiency of the mechanical platform as well as the gripping apparatus are optimized, thereby the manufacturing process is shortened and the throughput is increased.
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The present invention relates to a multi-directional gripping apparatus, and more particularly, to a gripping apparatus capable of performing material-fetching and positioning tasks simultaneously during a manufacturing process that it is specifically adapted for manufacturing industries having to perform a fetch-to-process operation in a repetitive manner, such as wafer fabrication industry, for shortening processing time and thus increasing throughput.
BACKGROUND OF THE INVENTIONAs different products are required to be processed by different manufacturing processes with reference to their own distinctive characters, not every product can be fabricated using a manufacturing process with a serial of processing procedures to be performed sequentially and continuously. Some process for manufacturing a certain products, such as wafer fabrication, is a procedure comprised of many repeated fetch-to-process operations, which primarily comprises steps listed as following:
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- (a) using a grabber, such as a robotic arm, to fetch a wafer-to-be-processed out of a storage magazine;
- (b) placing the fetched wafer on a working platform for perform a process thereon;
- (c) using the grabber to pick up the wafer from the working platform after the process is accomplished;
- (d) taking the processed wafer back to the storage magazine for storage;
- (e) using the grabber to fetch another wafer-to-be-processed out of the storage magazine to be processed by the working platform.
From the above description, it is noted that the fetch-to-process operation is repeatedly being performed in a wafer fabrication process. Moreover, as there can be a plurality of working platforms for performing different processes on a fetched wafer, an operation of wafer positioning is sometimes required to be performed before a fetched wafer can be sent to process by those working platforms.
Although the abovementioned steps of the fetch-to-process operation seems to be carried out in a continuous manner, it is actually not and that can be a serious flaw for a manufacturing process. That is, when the wafer is being processed by the working platform, the grabber is held at a waiting status without any action, and when the grabber is busy fetching and positioning a wafer for placing the same on a working platform, or is busying picking up the wafer for sending the same back to the storage magazine, the working platform is idle. Thus, the idle of the working platform and the holding of the grabber can adversely prolong the processing time. However, most conventional methods for improving a manufacturing process are only focused themselves to the acceleration of the fetching/placing movements of the grabber, or to expedite the operation speed of the working platform, that are not able to improve the production yield effectively.
Therefore, it is in need of a gripping apparatus capable of making the best use of a specific processing time while performing in maximum efficiency so that it can help to shorten a manufacturing process and thus improve production yield. Relating apparatuses can be seen in U.S. Pat. No. 5,151,008 (incorporated herein by reference in its entirety), entitled “Substrate Transfer Apparatus”, U.S. Pat. No. 5,885,052 (incorporated herein by reference in its entirety), entitled “Transferring Apparatus and Robot Arm”, and TW. Pat. No. 86117663 (incorporated herein by reference in its entirety). It is noted that the transferring apparatus disclosed in TW. Pat. No. 86117663 is also the one patented in U.S. Pat. No. 6,068,704 (incorporated herein by reference in its entirety), that both had claimed priority to JP 8-330316 (incorporated herein by reference in its entirety).
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However, although the transfer arm apparatus 30 can reduce time spent in transporting wafers during a manufacturing process, it still has shortcomings listed as following:
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- (1) The transferring ability is limited by the lengths of the first and the second arms 31, 32, however, if the first and the second arms 31, 32 are too long, the moving stability of the third arm 33 will be adversely affected.
- (2) The structure of the transfer arm apparatus 30 is too complicated that it is not only expensive to manufacture and difficult to maintain, but also has high probability of breakdown.
- (3) The transfer arm apparatus 30 can only perform a rotation and a horizontal movement, but can not perform a vertical movement, that it is not suitable for transferring vertically arranged wafers or magazines.
- (4) As the wafer to be transfer by the transfer arm apparatus 30 is simply placed on the third arm 33 without being fasten by any holding device, it is not secured enough that the wafer in transportation thereby can easily drop by vibration.
In view of the disadvantages of prior art, the primary object of the present invention is to provide a multi-directional gripping apparatus capable of simultaneously fetching and positioning more than one workpiece to be processed by a mechanical platform in a successive manner, such that the operation efficiency of the mechanical platform as well as the gripping apparatus are optimized since there is no idle period for the mechanical platform and no holding for the gripping apparatus, thereby the manufacturing process is shortened and the throughput is increased.
To achieve the above object, the present invention provides a multi-directional gripping apparatus, comprising:
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- a grabber, having a rotation shaft and a plurality of gripping arms being positioned centering around the rotation shaft while extending toward different directions in respective; and
- a driving mechanism, for driving the grabber to rotate, to move vertically, and to move horizontally.
Preferably, the multi-directional gripping apparatus further comprises a sensing unit, for detecting the position of a workpiece. In a preferred aspect, the sensing unit is arranged on the grabber. Moreover, a detection signal is generated by the sensing unit for controlling a corresponding gripping arm of the plural gripping arms to fetch the workpiece as soon as the position of the workpiece is detected by the sensing unit.
Preferably, the sensing unit further comprises two sensors, whereas the two sensors are orientated for enabling the sensing directions of the two to be perpendicular to each other.
Preferably, the grabber has two gripping arms, being positioned symmetrically to the rotation shaft of the grabber while extending horizontally toward directions opposite to each other.
Preferably, each gripping arm is connected to a vacuuming device for enabling the gripping arm to exert a suction force.
Preferably, at least a hole is arranged on a surface of each gripping arm contacting to a workpiece fetched thereby, wherein each hole is connected to the vacuuming device for enabling the gripping arm to exert a suction force on the fetched workpiece.
Preferably, each gripping arm is a horizontal-extending plate having a notch formed at the extending end thereof for enabling the extending end to be shaped like a “U” shape.
Preferably, the driving mechanism includes:
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- a vertical driver, for driving the grabber to perform a linear vertical movement;
- a horizontal driver, for driving the grabber to perform a linear horizontal movement; and
- a rotation driver, for driving the grabber to rotate.
Preferably, the vertical driver further comprises:
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- a rail device, composed of a vertically arranged rail, being adapted for the grabber to be arranged at the top end of the rail, and a seat, mounted on the rail for enabling the same to slide up and down the rail; and
- a power device, for providing power to the rail and thus driving the rail to move up and down while bring along the grabber to move vertically.
Preferably, the rail device is a ball spline, whereas the rail is a spline shaft and the seat is a spline sleeve of the ball spline.
Preferably, the vertical driver further comprises:
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- a screw device, composed of a horizontally arranged screw and a follower, adapted for the grabber to be arranged thereon while being mounted on the screw for enabling the same to be driven by the screw to move reciprocatively along the axial direction of the screw; and
- a driving motor, for driving the screw to rotate and thus bringing the grabber arranged on the follower to move accordingly as the follower is driven to move reciprocatively with respect to the rotation of the screw.
Preferably, the rotation driver further comprises:
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- a transmission part, connected to the rotation shaft of the grabber; and
- a power output device, for outputting power to the transmission part for enabling the transmission part to drive the rotation shaft to rotate.
Preferably, the power output device can be a motor reducer and the transmission part can be a belt.
Other aspects and advantages of the present invention will become apparent from the following detailed description, taken in conjunction with the accompanying drawings, illustrating by way of example the principles of the present invention.
BRIEF DESCRIPTION OF THE DRAWINGS
For your esteemed members of reviewing committee to further understand and recognize the fulfilled functions and structural characteristics of the invention, several preferable embodiments cooperating with detailed description are presented as follows.
Referring to
Moreover, as seen in
In a preferred aspect, a sensing unit 14 is arranged on the grabber 1, which is comprised of two sensors 141, 142, being orientated for enabling the sensing directions of the two to be perpendicular to each other. The sensing direction of the sensor 141 is orientated toward the external the grabber 1 in a horizontal manner, and thus the sensor 141 is enabled to detect the position of a workpiece in front of the moving direction of the grabber 1. Moreover, the sensing direction of the sensor 142 is orientated toward the top of the grabber 1 in a vertical manner, and thus the sensor 142 is enabled to detect whether there is a protrusion blocking the upward moving path of the grabber 1 as the grabber is driven to move up and down so that the collision between the vertically moving grabber 1 and a workpiece protruding over the grabber 1 can be avoid. Therefore, by the detection of the sensing unit 14, the accurate position of a workpiece can be detected, and thus a detection signal can be generated by the sensing unit 14 for controlling a corresponding gripping arm of the two gripping arms 12, 13 to fetch the detected workpiece. It is noted that the types and the amount of sensors of the sensing unit 14 are dependent on the appearance and size of the workpiece to be fetch thereby as well as the working environment, that each can be an optical sensor, an ultrasonic sensor, etc, or other types of sensor capable of detecting the position of the workpiece, which is known to those skilled in the art and thus is not described further herein.
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The vertical driver 2 further comprises a rail device 21, whereas the rail device 21 can be a ball spline as shown in the embodiment of
Moreover, the horizontal driver 3 is comprised of a screw device 31 and a driving motor 32. Wherein, the screw device 31 is further composed of a horizontally arranged screw 311 and a follower, so that, as the screw 311 is driven to rotate by the driving motor 32, the rotation of the screw 311 will bring the follower to move reciprocatively along the axial direction of the screw 311, marked by the arrow A. The follower can be moved to a position that it is in contact with the base 22 of the vertical driver 2, and then the base 22 can be bring to move horizontally along with the moving of the follower while eventually driving the grabber 1 to perform a horizontal movement.
In addition, the rotation driver 4 is further composed of a transmission part and a power output device, whereas the transmission part can be a belt 41 and the power output device can be a motor reducer 42, as seen in
Summing up from the above description, the grabber of the invention can be driven to perform a linear vertical movement, to perform a linear horizontal movement, to rotate by the vertical driver 2, the horizontal driver 3 and the rotation driver 4 in respective. In addition, a control program can be used to control and coordinate the activations of the vertical driver 2, the horizontal driver 3 and the rotation driver 4. As for the distances that the linear vertical and horizontal movements can travel as well as the allowable maximum rotation angle, they are all variable and dependent upon the appearance and size of the workpiece to be fetch thereby as well as the working environment, working space and the configuration of the mechanical platform. In a preferred aspect, the structure of the aforesaid horizontal driver 3 shown in
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To sum up, the present invention provides a multi-directional gripping apparatus capable of performing material-fetching and positioning tasks simultaneously during a manufacturing process so as to make the best use of a specific processing time while performing in maximum efficiency, by which it can help to shorten a manufacturing process and thus improve production yield.
Comparing the multi-directional gripping apparatus of the invention with the conventional transfer arm apparatus shown in
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- (1) The multi-directional gripping apparatus of the invention is able to function without the first, the second and the third arms of the prior-art transfer arm apparatus that it is comparatively simple in structure.
- (2) As the grabber 1 is driven to rotate by the driving mechanism 4 directly while the third arm is indirectly driven by the driving mechanism 31C through the a link mechanism composed of the first arm 31 and the second arm 32, the driving of the multi-directional gripping apparatus of the invention is more precise.
- (3) As the driving mechanism 4 can drive the grabber 1 to rotate and move horizontally as well as vertically while the driving mechanism 31C can only drive the first arm 31 and the transmission 31B to rotate, the multi-directional gripping apparatus of the invention is capable of three-dimensional moving ability that is preferred comparing to the two-dimensional movement of the prior art. As seen in
FIG. 9C , A wafer W is transferred by the transfer arm apparatus 23 from a magazine 19 into one of the process chambers that there is no detailed operation description of the transfer arm apparatus 23 being disclosed in U.S. Pat. No. 6,068,704. However, the grapping apparatus of the invention is capable of vertical transferring ability that it is suitable to be applied for vertically arranged magazines. - (4) As the two gripping arms 12, 13 respectively has two holes 123, 133 connected to a vacuuming device for enabling the two gripping arms 12, 13 to exert a suction force on the fetched workpieces 5 therethrough, the workpieces 5 can be adhered firmly on the upper surfaces 121, 131 of the two gripping arms 12, 13. However, the transfer arm apparatus of prior art do not equipped with similar holding device.
- (5) By the detection of the sensing unit 14 of the multi-directional gripping apparatus of the invention, the accurate position and height of a workpiece can be detected. However, the transfer arm apparatus of prior art do not equipped with similar sensing unit.
- (6) Comparing to those complicated, expensive to manufacture and hard to maintain prior-art transfer arm apparatuses, the multi-directional gripping apparatus of the invention is simple in structure, inexpensive to manufacture and easy to maintain, not to mention it has low probability of breakdown.
While the preferred embodiment of the invention has been set forth for the purpose of disclosure, modifications of the disclosed embodiment of the invention as well as other embodiments thereof may occur to those skilled in the art. Accordingly, the appended claims are intended to cover all embodiments which do not depart from the spirit and scope of the invention. The inventive subject matter, therefore, is not to be restricted except in the spirit of the appended claims. Moreover, in interpreting both the specification and the claims, all terms should be interpreted in the broadest possible manner consistent with the context. In particular, the terms “comprises” and “comprising” should be interpreted as referring to elements, components, or steps in a non-exclusive manner, indicating that the referenced elements, components, or steps may be present, or utilized, or combined with other elements, components, or steps that are not expressly referenced. Where the specification claims refer to at least one of something selected from the group consisting of A, B, C . . . and N, the text should be interpreted as requiring only one element from the group, not A plus N, or B plus N, etc.
Claims
1. A multi-directional gripping apparatus, comprising:
- a grabber, having a rotation shaft and a plurality of gripping arms being positioned centering around the rotation shaft while extending toward different directions in respective; and
- a driving mechanism, for driving the grabber to rotate, to move vertically, and to move horizontally.
2. The multi-directional gripping apparatus of claim 1, further comprising:
- a sensing unit, for detecting the position of a workpiece.
3. The multi-directional gripping apparatus of claim 2, wherein the sensing unit is arranged on the grabber.
4. The multi-directional gripping apparatus of claim 2, wherein a detection signal is generated by the sensing unit, for controlling a corresponding gripping arm of the plural gripping arms to fetch the workpiece as soon as the position of the workpiece is detected by the sensing unit.
5. The multi-directional gripping apparatus of claim 2, wherein the sensing unit further comprises two sensors, being orientated for enabling the sensing directions of the two to be perpendicular to each other.
6. The multi-directional gripping apparatus of claim 1, wherein two gripping arms of the grabber are positioned symmetrically to the rotation shaft of the grabber while extending horizontally toward directions opposite to each other.
7. The multi-directional gripping apparatus of claim 1, wherein each gripping arm is connected to a vacuuming device for enabling the gripping arm to exert a suction force.
8. The multi-directional gripping apparatus of claim 7, wherein at least a hole is arranged on a surface of each gripping arm contacting to the workpiece fetched thereby while connecting each hole to the vacuuming device for enabling the gripping arm to exert a suction force on the fetched workpiece.
9. The multi-directional gripping apparatus of claim 1, wherein each gripping arm is a horizontal-extending plate.
10. The multi-directional gripping apparatus of claim 9, wherein a notch is formed at the extending end of each gripping arm for enabling the extending end to be shaped like a “U” shape
11. The multi-directional gripping apparatus of claim 1, wherein the driving mechanism further comprises:
- a vertical driver, for driving the grabber to perform a linear vertical movement;
- a horizontal driver, for driving the grabber to perform a linear horizontal movement; and
- a rotation driver, for driving the grabber to rotate.
12. The multi-directional gripping apparatus of claim 11, wherein the vertical driver further comprises:
- a rail device, composed of a vertically arranged rail, being adapted for the grabber to be arranged at the top end of the rail, and a seat, mounted on the rail for enabling the same to slide up and down the rail; and
- a power device, for providing power to the rail and thus driving the rail to move up and down while bring along the grabber to move vertically.
13. The multi-directional gripping apparatus of claim 12, wherein the rail device is a ball spline, as the rail is a spline shaft and the seat is a spline sleeve.
14. The multi-directional gripping apparatus of claim 11, wherein the horizontal driver further comprises:
- a screw device, composed of a horizontally arranged screw and a follower, adapted for the grabber to be arranged thereon while being mounted on the screw for enabling the same to be driven by the screw to move reciprocatively along the axial direction of the screw; and
- a driving motor, for driving the screw to rotate and thus bringing the grabber arranged on the follower to move accordingly as the follower is driven to move reciprocatively with respect to the rotation of the screw.
15. The multi-directional gripping apparatus of claim 11, wherein the rotation driver further comprises:
- a transmission part, connected to the rotation shaft of the grabber; and
- a power output device, for outputting power to the transmission part for enabling the transmission part to drive the rotation shaft to rotate.
16. The multi-directional gripping apparatus of claim 15, wherein the power output device is a motor reducer.
17. The multi-directional gripping apparatus of claim 15, wherein the transmission part is a belt.
Type: Application
Filed: Jul 11, 2006
Publication Date: Sep 20, 2007
Applicant: MJC PROBE INC. (Chu-Pei City)
Inventors: Tien-Te Yang (Keelung City), Jia-Bin Hsu (Yunlin County), Shih-Chien Lu (Hsinchu City)
Application Number: 11/456,828
International Classification: B65H 1/00 (20060101);