Method for Reducing Noise of a High Power Combustion Engine
A sound reduction system for reducing noise from a high power combustion engine is supplied by means of a method. The sound reduction system comprises a plurality of elements and attenuating devices placed in an elongated channel. During design of the sound reduction system one makes use of a particular suitable attenuating element with a first reactive part, a second reactive part and a third reactive part. Such a module, which is less sensitive to position in the channel, cost effective to manufacture and cost effective to model, is combined with single attenuating devices. The method enables a user to meet the requirements on sound reduction and keeping construction costs down, by using an iterative step-by-step approach. Such an approach is unknown according to traditional methods. An advantage of the method is that it enables an accurate acoustic model of the complete exhaust system, not only in the low frequency area and in the upper frequency area, but also in the intermediate frequency area. The method provides efficient modeling of an exhaust system and enables that a desired noise level close to the outlet of the exhaust system is met.
The invention relates to sound attenuation of noise at the release of exhaust gases from a high power combustion engine.
BACKGROUND ARTAn important factor to consider, when designing an exhaust system connected to one or several high power combustion engines, is the noise in close vicinity to the outlet of the system. Examples of such a high power combustion engine are a diesel engine for a ship, for a power plant or for a train. By high power combustion engine is meant an engine with a total effect of more than 500 kW. A traditional method for providing a system of attenuators for sound attenuation comprises that such attenuators are built and supplied as one unit. Such a unit tends to become bulky.
A traditional system for sound attenuation of noise relating to an exhaust system of exhaust gases at a ship involves the use of a standardized system of attenuators, which are wrapped in walls of metals. Such a standardized system of attenuators may as such be called an attenuator and is a bulky unit with a large cross section area corresponding to a typical diameter of 2-4 meters. This means that in the case of a cruise ship, typically equipped with six diesel engines, the sound attenuators consume valuable space, which otherwise could be used for additional cabins.
It is known that one may reduce noise from an exhaust system of a high power combustion engine by use of different types of damping techniques. One way of reducing the noise is to arrange obstacles or steps of acoustic impedance to the progressing acoustic wave in the exhaust system channel. In this way, one prevents noise from propagating in the channel of the exhaust system. Such a type of sound attenuator is commonly known as a reactive attenuator. Such a reactive attenuator consumes no energy. There are two main principles to which such reactive attenuators works. A first type of reactive attenuator is a reflection attenuator, which comprises an increase of the cross-section area. This area increase gives rise to a reflection wave, which propagates in a direction opposite to the propagation of the sound. Such an obstacle may be regarded as a wall, in which the sound rebounds. A second type of reactive attenuator is a resonance attenuator, which influences the propagation of the sound in a channel. Such an obstacle functions as a pitfall, into which the progressing sound falls on its way towards the orifice. The sound-attenuation properties for a reactive attenuator are also dependent on where in the system the sound attenuator is placed.
Another type of attenuator is a resistive attenuator. One typical embodiment of a resistive attenuator is a round or square tube, the sides of which are coated with an absorbent or a porous medium of small coupled cavities. Such a sound attenuator intended for a ventilation system is described in the patent document GB 2,122,256. Another resistive attenuator intended for exhaust system is described in U.S. Pat. No. 2,826,261. As absorbent, there is usually used mineral wool or glass wool included some adhesive, which causes the absorbent to have a bonded structure. A gas-permeable surface layer, such as a perforated plate, may also protect the absorbent. Such a resistive attenuator will have a sound-attenuating property, which covers a wide frequency range and is dependent, besides on the thickness and rate of flow of the absorbent, also on the length and the inner area of the attenuator. The ratio of the absorbent thickness to the length of the acoustic waves, which are part of the sound is determining for the attenuation of lower frequencies. A satisfactory attenuation is achieved for sound frequencies at which the thickness of the absorbent is larger than a quarter of a wavelength of the sound. The sound attenuation properties then decrease drastically for sound of lower frequencies, which has a greater wavelength. Even when the ratio of the wavelength to absorbent thickness is about ⅛, the absorption is only half as great, and the ratio 1/16 it is only 20% of the absorption, which is obtained at the ratio ¼. Since a certain absorption capacity remains, in many cases a sufficient absorption may be obtained by increasing the length of the total absorbent in the exhaust system. In addition, the cross-section area or diameter of the exhaust system is of importance for the sound attenuation obtained since the reduction in the upper frequency range of the sound decreases with increased cross-section area. Hence, a problem with such a resistive attenuator is that the absorbing layer must be thick to be able to absorb low frequencies. This means large volume. However, a larger total length of the attenuator may compensate a smaller absorbent thickness. This leads to an increased cost of the sound attenuation obtained. Another problem for an exhaust system is that the pressure drop must be limited. This leads to a relatively large cross-section area of the system. The sound attenuation at the upper frequency range of the sound is thus reduced. It often appears that for traditional methods providing sound attenuation system properties, which are obtained in a laboratory, especially at low frequencies, are seldom obtained in practice. This leads to a great oversizing in order to insure sufficient sound attenuation.
The above-mentioned attenuators as well as other type of attenuators may be combined into an element. An example of such an element is described in U.S. Pat. No. 4,371,054.
WO 98/27321 shows an example of a system with a reflective and a reactive attenuator. However, a remaining problem is to efficiently supply attenuators for elongated exhaust channels.
Methods for modeling noise in exhaust system may be based on four-pole theory, handling low frequencies, or based on power flow models, handling high frequencies. There is no known efficient method for modeling exhaust systems for large combustion engines with multiple attenuators and other components over the entire frequency range.
Yet another problem is during design of the system to efficiently model and try different combinations of elements with varying characteristics, and get an immediate result on the effect on sound attenuation, such as onboard a ship, depending on the combination of elements.
Another remaining problem is to arrange a sound attenuation system in a reliable manner, which not only meets noise requirements, but also insures that the sound attenuation system is not oversized nor overestimated from a design standpoint. Another problem is to during the design phase of a sound attenuation system also being able to minimize the pressure drop, since a large pressure drop reduces the efficiency of the combustion engine with or without a turbo charger.
A particular problem is design and assembly of a noise reduction system intended for a cruise ship, where demands on noise levels are rigorous, due to high demand on passenger comfort.
SUMMARY OF THE INVENTIONAn object of the invention is to provide a method for supplying a system for sound attenuation of noise relating to an exhaust system of exhaust gases from a high power combustion engine, where elements intended for sound attenuation are, more efficiently and accurately than with known methods, modeled in a computing device, and the method does not have the above mentioned disadvantages. The method shall enable that an estimated noise level is calculated with high accuracy, not only in a band of low frequencies and in a band of high frequencies, but also in a band of intermediate frequencies. Hence, the method enables estimation of noise and attenuating effect in the whole frequency area. A system for sound attenuation according the invention shall enable the exhaust system to be supplied with attenuators which diameters are smaller compared with a traditional system for sound attenuation. A method according to the invention shall provide a system for sound attenuation where attenuator elements are placed along the exhaust system of exhaust gases, wherein such a system consumes less space and has less weight compared with exhaust system fitted with sound attenuators according to previously described traditional methods. Such a traditional method comprises the use of a bulky container of a system of attenuators. Further, the method according to the invention shall enable a user to quickly perform analysis of different design alternatives. The method enable that requirements on noise levels in close vicinity of the outlet of the exhaust system is met. The method shall enable to meet such requirements in a frequency range 25 Hz to 10 kHz. Further, the method shall provide less pressure drop than traditional methods.
The above mentioned object is met by a method according to claim 1.
The inventors have found that a particular suitable element to be used in the method, hence in the provided system for sound attenuation is an element where each element comprises a first reactive part, a resistive part and a second reactive part. An alternative name to such an element is a triple or a triple attenuator.
Another object of the invention is to provide a computer program capable of executing any of the steps according to the above-mentioned method.
Yet another object of the invention is to provide an exhaust system with a sound reduction system supplied according to the above-mentioned method.
It should be understood that the figures and description of embodiments are merely examples of possible embodiments and should not limit the underlying inventive idea.
BRIEF DESCRIPTION OF THE DRAWINGSThe present invention will be described in more detail in connection with the enclosed schematic drawings.
As
Further, the inventors have found that the use of the elements 20 enables an efficient combination of the sound damping characteristics of such elements 20 with individual reactive and resistive devices, which together gives the desired noise level. The inserting step of
The calculating step 9 comprises a calculation of an attenuating effect of the elements 20 and an attenuating effect of the single attenuating devices. It is beneficial to present the result of the calculation to the user of the computing device 13 as a total attenuating effect in a plurality of frequency bands. An aim is to make the attenuating effect at least equal to a needed attenuation in the real world exhaust system 1. The needed attenuation relates to the sound pressure level of the high power combustion engine. The needed attenuation may be calculated as the sound pressure level subtracted with the desired noise level. The calculating step 8 of
In a preferred embodiment the calculation step 9 comprise that a contribution to an estimated attenuated effect comprise a band of frequencies corresponding to damping of intermediate frequencies related to an element 20. The damping is calculated by use of four-pole theory and by use of power flow models.
One system parameter, which one keeps constant in a preferred embodiment, is the sound pressure level of the high power combustion engine 4. The high power combustion engine 4 functions as a sound source to the exhaust system. The sound pressure level of the combustion engine is typically an anticipated sound pressure level and is supplied as input to the computing device as a sound spectrum of band of frequencies. The manufacturer of the engine typically supplies or defines the sound spectrum. It is of particular importance that the sound spectrum is reliable and corresponds to the sound spectrum of the real world engine to be supplied as sound source of the real world exhaust system. In a preferred embodiment that sound spectrum is based on sound power, which is independent of distance from the sound source. However, a traditional method for supplying the sound spectrum of the engine involves the measurement of noise outside the engine tail pipe by means of a microphone. Such a method further involves that the measured sound spectrum is transformed by calculation to a sound power spectrum corresponding to the sound power of the combustion engine. Instead, it is according to the invention beneficial to measure the sound power as close to the inlet of the exhaust system 1 as possible. As an alternative, one may measure the sound power at the tail pipe of the combustion engine or a unit of the same type of engine before it is supplied as a sound source of the real world exhaust system. Since the desired noise level at the outlet 3 of the exhaust system typically is a maximum level, the sound power spectrum of the combustion engine 4 should correspond to full effect of the engine.
Another system parameter, which normally is kept constant, during the modeling and calculating step is the total length of exhaust channel. The total length, as well as other boundary conditions, is commonly indicated on blueprints or drawings.
It is beneficial that each element, individual attenuated device and other parts of the modeled exhaust system are modeled as software objects or similar. In principle, the steps handled by means of a computing device may be implemented in software executable in any type of computing environment.
λ=c/f
where λ is the wavelength, c is the speed of sound and f is the frequency. One may note that the speed of sound depends on air temperature. Hence, in an exhaust system according to the invention it is important to consider changes in temperature along the channel 47.
The speed of sound is 500 m/s which gives that for λ/4 L3 should be approximately 1 m. Part 21 and 23 should be tuned such that 125 Hz is the center frequency or close to the center frequency of the complete element in the low frequency area. It is in this case beneficial to tune part 21 to a frequency close to 110 Hz and part 23 close to 140 Hz. The above-mentioned calculation λ/4 in order to place the inlet of the pipes at pressure maximum gives that L2 of part 21 is 1.14 meters and L4 of part 23 is 0.89 meters.
It should be understood that the elements and individual devices has a total attenuating effect greater than, if each attenuating effect would be added one by one to a total effect. The reason for that is that the elements and devices work together as a sound attenuation system. One acoustic effect that the invention makes use of is that one may introduce reflective waves by adding elements with resistive parts 21, that has a reflective character in the low frequency area, or individual resistive devices at suitable positions. Such suitable positions are odd numbers of ¼ of desired wavelengths for attenuation.
The attenuation elements 20a and 20b, as well as individual devices 43, 45, are positioned in a model during the adding 7 and inserting step 8 such that the total attenuation effect of the attenuation elements 80, 81 and 82 and the attenuation effect of individual devices match certain bands the frequency spectra of the corresponding sound effect of the high power combustion engine 4. A user 14 may try different combinations of individual devices and attenuation elements 20 during the repeating step 10 in order to achieve not only sufficient sound attenuation, but also to model the attenuation system such that it may be supplied to the exhaust system in a cost effective manner.
The attenuating effect in the high frequency 62 area of each element is mainly achieved by the resistive part 22. The calculation of the attenuating effect is made such that an estimated attenuated effect comprises a band of frequencies corresponding to intermediate frequencies 60 of an element 20. Such a contribution to frequencies of an element 20 is calculated by use of four-pole theory and by use of power flow models. Each element 20 contributes to attenuation in the low frequencies, intermediate frequencies and high frequencies. The inventors have found that it is beneficial to use a cut-on frequency to determine at what frequency the calculation should be based on four-pole theory or power flow models. The cut-on frequency depends on the cross-section area of transport system and the speed of sound f0(A,c). The cut-on frequency is typically calculated as:
where c is the speed of sound and d the diameter of the transport system at the element. According to
In one embodiment the cut-on frequency determines that it is only the contribution from four-pole theory that is used in the calculating step 9 to add to the calculated attenuated effect below the cut-on frequency for each of the attenuation elements 20. And similar, in the same possible embodiment, the cut-on frequency determines that only the contribution from power flow models is used in the calculating step 9 to add to the calculated attenuated effect above the cut-on frequency.
Above the cut-on frequency, which is in the middle of the intermediate frequencies 60 of
It is beneficial to position the attenuation elements 20 after a possible boiler 42 or heat exchanger. One reason is that commonly there are more straight pipes available after such a boiler 42. Another reason is that the temperature of the exhaust gases drops after a boiler 42 and heat exchanger. This means that the speed of sound is reduced after the boiler. This in turns means that to tune an element 20 for attenuation at a certain center frequency, such as 125 Hz, results in that the required total length of the element 20 is less after the boiler 42 than before the boiler.
Claims
1. A method for supplying a system for sound attenuation of noise relating to an exhaust system (1) of exhaust gases from a high power combustion engine (4), such as the exhaust system (1) at a ship (2) or power plant, characterized in that the method comprises the steps of:
- adding (7) to a model of the exhaust system, by means of a computing device (13), a plurality of elements (20a, 20b) where each element comprises a first reactive part (21), a resistive part (22) and a second reactive part (23);
- inserting (8) into the model, by means of the computing device (13), at least one single attenuating device (44, 45);
- calculating (9), by means of the computing device (13), an attenuating effect of the elements (20a, 20b) and an attenuating effect of the at least one single attenuating device (44, 45) relating to a sound pressure level of the high power combustion engine (4);
- repeating (10) the inserting and calculating step, until sufficient attenuation is achieved;
- assembling (11) the system for sound attenuation, such that it comprises a plurality of real-world elements and at least one real-world single attenuating device mounted as channel parts along the exhaust system, wherein a measured noise level at the close vicinity of the outlet is below a desired noise level.
2. A method according to claim 1 characterized in that a contribution to an estimated attenuated effect comprises a band of frequencies corresponding to intermediate frequencies (60) of an element (20).
3. A method according to claim 2 characterized in that the contribution to the estimated attenuated effect from intermediate frequencies of an element (20) are calculated by use of four-pole theory and by use of power flow models.
4. A method according to claim 1 or 3 characterized in that the at least one single reactive attenuating device (45) is positioned at an odd number of a quarter of a wavelength from a distinct impedance, such as an area increase (46), where the wavelength is the single attenuating device's tuned frequency.
5. A method according to claim 4 with the additional step of calculating a pressure drop along the exhaust system (1).
6. A method according to any previous claim characterized in that the minimum length of the exhaust system is 8 meters, the effect of the combustion engine (4) is greater than 500 kW.
7. A method according to claim 6 where the exhaust system (1) comprises a heat exchanger or boiler (5, 42), which reduces the temperature of the exhaust gas in the exhaust system (1) and therefore the wavelength of the sound decreases after the heat exchanger or boiler (5, 42), and the at least one single attenuating device is positioned in an odd number of a quarter of a wavelength from the outlet of the heat exchanger or boiler (5, 42), where the wavelength is the single attenuating device's tuned frequency.
8. The use of the method according to claim 1.
9. A computer program stored on a media loadable into the memory of a computing device (13) characterized in that the computer program is capable of executing any of the steps according to claim 1.
10. An elongated exhaust system of exhaust gases from a high power combustion engine (4) characterized that a system for sound attenuation (47) of noise is supplied to the exhaust system according the method of claim 1.
Type: Application
Filed: Dec 16, 2004
Publication Date: Oct 18, 2007
Applicant: Callenberg Flakt Marine AB (Molndal)
Inventors: Claes-Goran Johansson (Vasteras), Mats Abom (Jarfalla)
Application Number: 10/584,687
International Classification: F01N 1/00 (20060101);