Methods, systems, and devices for extracting a gas from a subsurface stratum
A fluid flow control device having at least one bypass valve that is actuated in response to the movement of an annular body housed in the device. The annular body may be housed in a cylindrical housing and be a buoyant or non-buoyant body, such as a non-buoyant annular ring. The movement of the annular body in the cylindrical housing actuates the one or more bypass valves. Flow through the bypass valves returns the fluid to its source, for example, to an aquifer while maintaining a desired liquid level. The fluid flow control device can provide an effective means for regulating the elevation of subsurface fluids, for example, ground water, to enhance the efficiency of gas extraction from subsurface strata, for example, the extraction of methane from water and methane containing coal beds. Systems and methods of extracting gases from subsurface strata are also provided.
The present invention relates, generally, to methods, systems, and devices for extracting gas from a subsurface stratum containing a gas and a liquid, in particular, to extracting methane gas from coal beds containing water and methane gas.
BACKGROUND OF THE INVENTIONSubsurface coal beds may often contain natural gas, for example, in the form of methane (CH4). Typically, methane is produced during the natural conversion of organic material to coal. When the methane gas becomes trapped within a subsurface bed of coal, the trapped gas is commonly referred to as “coal bed methane.”
Just like any fossil fuel, the energy value of coal bed methane makes it desirable to extract the methane from the coal bed. (See Coal Bed Methane: Potential and Concerns, U.S. Geological Survey Fact Sheet FS 123-00, October 2000, incorporated by reference herein.) However, subsurface coal beds may also contain ground water, for example, ground water from naturally occurring aquifers. The presence of water in the methane containing coal bed makes it difficult to extract the methane in a cost effective fashion. Extracting methane from a water-containing coal bed typically requires pumping water from the subsurface coal bed to reduce the hydraulic pressure on the methane so the methane can escape from the coal bed. Since methane is less dense than air, once released, the methane will rise to the surface. However, controlling the extraction of water to optimize the extraction of methane is typically difficult. Aspects of the present invention address this difficulty by providing methods, systems, and devices to extract coal bed methane, for example, by controlling the extraction of water from the subsurface coal bed.
The prior art includes devices for controlling the water level in subsurface wells, for example, the devices disclosed in U.S. Pat. Nos. 4,028,011 and 4,173,255, both of Kramer. However, these devices and their methods of use are limited to the control of well water levels to prevent over-pumping of wells, for example, the over-pumping of low yield wells. These devices and methods typically cannot be applied to the extraction of, for example, coal bed methane. The experience of the present inventor with the devices similar to those disclosed in these patents for coal bed methane extraction have been less than desirable. For example, such devices may be prone to fouling by the fine coal particulate that typically is present in the water being pumped from coal beds. These and other disadvantages of the prior art are addressed by aspects of the present invention.
SUMMARY OF THE INVENTIONAspects of the present invention provide means for extracting gas from subsurface strata containing gas and liquid, for example, for extracting coal bed methane. One aspect of the invention is a method of extracting a gas from a subsurface stratum containing the gas and a liquid, the method including providing a first conduit from a surface whereby the liquid produces a liquid level in the first conduit; inserting a pumping device into the first conduit, the pumping device having an inlet below the liquid level and an outlet; inserting a second conduit into the first conduit, the second conduit providing a fluid path from the outlet of the pump to the surface; pumping the liquid from the subsurface stratum to the surface through the second conduit; and maintaining the liquid level in the first conduit whereby at least some of the gas escapes from the subsurface stratum and passes through the first conduit to the surface. In one aspect, the gas comprises methane, the liquid comprises water, and the subsurface stratum comprises a coal bed.
Another aspect of the invention is a system for extracting a gas from a subsurface stratum containing the gas and a liquid, the system including a first conduit directed from a surface to the stratum whereby the liquid produces a liquid level in the first conduit; a pumping device positioned below the liquid level, the pumping device having an inlet below the liquid level and an outlet; a second conduit positioned inside the first conduit, the second conduit providing a fluid path from the outlet of the pumping device to the surface; means for maintaining the liquid level in the first conduit whereby at least some of the gas escapes from the subsurface stratum and passes through the first conduit to the surface while pumping the liquid from the subsurface stratum to the surface through the second conduit. In one aspect, the means for maintaining the liquid level in the first conduit comprises at least one valve adapted to divert liquid from the second conduct to the first conduit.
Another aspect of the invention is a system for extracting methane from a coal bed containing methane and water, the system including a first conduit directed from a surface to the coal bed whereby the water produces a water level in the first conduit; a pump positioned below the liquid level, the pump having an inlet below the water level and an outlet; a second conduit positioned inside the first conduit, the second conduit providing a fluid path from the outlet of the pump to the surface; and a flow diverting device having a housing, an inlet in fluid communication with the outlet of the pump, a first outlet in fluid communication with the second conduit, a second outlet in fluid communication with the first conduit, a body mounted for vertical displacement within the housing, and at least one valve adapted to control water flow through the second outlet; wherein the at least one valve is adapted to operate in response to the movement of the body to maintain the water level in the first conduit whereby at least some of the methane escapes from the coal bed and passes through the first conduit to the surface while pumping the water from the coal bed to the surface through the second conduit.
A still further aspect of the invention is a flow regulating device including a cylindrical housing having a first end and a second end, the cylindrical housing having at least one perforation; an inlet chamber mounted to the first end of the housing, the inlet chamber having an inlet adapted to receive a flow of fluid; a conduit passing from the first end of the housing to the second end of the housing, the conduit having an inlet adjacent the first end of the housing in fluid communication with the inlet chamber; at least one valve in the first end of the cylindrical housing, the at least one valve adapted to vary fluid communication between the inlet chamber and the cylindrical housing; an annular disk mounted for axial movement within the cylindrical housing; and means for actuating the at least one valve in response to the axial movement of the annular disk; wherein deflection of the annular disk causes the means for actuating to actuate the at least one valve and provide fluid communication between the inlet chamber and the cylindrical body wherein at least some of the fluid introduced to the inlet of the inlet chamber is allowed to flow into the cylindrical housing and out of the at least one perforations in the cylindrical housing. In one aspect, the annular disk comprises a non-buoyant annular disk.
A still further aspect of the invention is a method for regulating the flow of a fluid, the method including providing a flow regulating device having a cylindrical housing having a first end and a second end, the cylindrical housing having at least one perforation; an inlet chamber mounted to the first end of the housing, the inlet chamber having an inlet adapted to receive a flow of fluid; a conduit passing from the first end of the housing to the second end of the housing, the conduit having an inlet adjacent the first end of the housing in fluid communication with the inlet chamber; at least one valve in the first end of the cylindrical housing, the at least one valve adapted to vary fluid communication between the inlet chamber and the cylindrical housing; an annular body mounted for axial movement within the cylindrical housing, the annular body having an axial surface; and means for actuating the at least one valve in response to the movement of the annular body; mounting a fluid pumping device to the inlet of the inlet chamber; immersing the flow regulating device and the fluid pumping device in a fluid to provide a level of fluid above the annular body; providing a gas overpressure to the surface of the level of the fluid; pumping the fluid into the inlet chamber and through the conduit by means of the pumping device; and when the fluid level deceases wherein the axial surface of the annular disk is exposed to the gas overpressure, allowing the annular body to deflect under the force of the gas overpressure to actuate the means for actuating and open the at least one valve and permit fluid to flow from the inlet chamber to the cylindrical housing wherein the flow through the conduit is reduced. In one aspect, immersing the flow regulating device and the fluid pumping device in a fluid comprises immersing the flow regulating device and the fluid pumping device in a fluid containing subsurface stratum. In another aspect, the subsurface stratum further comprises methane gas, and wherein providing a gas overpressure to the surface of the level of the fluid comprises providing a methane gas overpressure from subsurface stratum.
These and other aspects, features, and advantages of this invention will become apparent from the following detailed description of the various aspects of the invention taken in conjunction with the accompanying drawings.
The subject matter, which is regarded as the invention, is particularly pointed out and distinctly claimed in the claims at the conclusion of the specification. The foregoing and other objects, features, and advantages of the invention will be readily understood from the following detailed description of aspects of the invention taken in conjunction with the accompanying drawings in which:
As shown in
According to one aspect, system 10 includes a first conduit 16 extending from surface 14 to stratum 12, or to just above stratum 12 in a hole 11. Conduit 16 may typically be a pipe, for example, a steel or cast iron pipe, having a nominal diameter of at least about 6 inches. The outside diameter of conduit 16 and the inside diameter of hole 11 into which conduit 16 is inserted may be sealed with an appropriate sealing compound 17, for example, cement, to minimize or prevent the leakage of gas or liquid. In one aspect of the invention, a subsurface cavity 19 may be provided in stratum 12 below the lower end of conduit 16 to, for example, provide a plenum into which liquid and gas from stratum 12 may collect. In another aspect, conduit 16 may be perforated at its lower end and extend at least partially into stratum 12 whereby the perforated lower end of conduit 16 may provide collection plenum 19.
According to aspects of the invention, conduit 16 extends into stratum 12 whereby the liquid in stratum 12 provides a liquid level 18 in conduit 16. A pumping device 20 is positioned below the liquid level 18 and a second conduit 22 and a flow control device 26 are inserted into first conduit 16. Second conduit 22 is positioned and adapted to receive the output flow from pumping device 20 and carry the output flow to the surface 14. Pumping device 20 may be positioned below the open lower end of conduit 16 and may be accompanied by a pump drive means 24, for example, an electric motor, adapted to drive pumping device 20. Electric power may be provided to pump drive means 24 by means of a wire or cable (not shown) extended into conduit 16. Pumping device 20 includes an inlet positioned below the liquid level 18 and an outlet in fluid communication with second conduit 22. Pumping device 20 may be any submersible pumping device capable of lifting liquid the desired height, for example, at least depth 13. In one aspect, pumping device 20 may be a Model 7S03-8 submersible pump provided by Grundfos Pumps Corporation U.S.A. of Olathe, Kans., or its equivalent. Motor 20 may be a submersible motor, for example, a 5 horsepower motor provided by Franklin Electric, or its equivalent.
As shown in
According to aspects of the present invention, system 10 also includes a flow control device 26 for maintaining liquid level 18 in first conduit 16. In one aspect, the maintenance of liquid level 18 in first conduit 16 permits at least some of the gas from stratum 12 to escape, for example, to escape from stratum 12 into conduit 16 and then from the surface of liquid level 18 pass through first conduit 16 to the surface 14 (as indicated by arrows 28 in
Flow control device 26 may comprise at least one valve adapted to divert liquid from the second conduct to the first conduit. Flow control device 26 may also be a device adapted to monitor liquid level 18 and provide means for diverting at least some liquid pumped by pumping device 20 from second conduit 22 to first conduit 16 when liquid level 18 deviates from a desired level. In one aspect, flow control device 26 may comprise a device having means for detecting the elevation of liquid level 18 and then varying the operation of a valve to maintain or vary liquid level 18 as desired. The means for detecting the elevation of liquid level 18 may comprise means for detecting exposure of a surface to a gas, for example, exposure of a surface that may typically be submerged in the liquid prior to the level of the liquid falling below a predetermined elevation. The means for detecting the elevation of liquid level 18 may comprise a buoyant body at least partially immersed in the liquid in conduit 16. In one aspect, flow control device 26 may comprise a device having at least one buoyant body positioned in first conduit 16 below liquid level 18. For example, the flow control device may include means for diverting at least some liquid from second conduit 22 to first conduit 16 in response to a detection of a predetermined elevation of liquid level 18, for example, by actuating at least one valve in response to the movement of the buoyant body. Flow control device 26 may include a housing enclosing the buoyant body and the housing may be in fluid communication with first conduit 16
In one aspect of the invention, flow control device 26 may be the device disclosed in U.S. Pat. No. 4,173,255 entitled “Low Well Yield Control System and Method” (the disclosure of which is include herein in its entirety) and supplied by Subgard International of Cambridge, N.Y. under the trademark SUBGARD™. U.S. Pat. No. 4,173,255 discloses a submersible device having a buoyant body and a linkage that actuates one or more valves in response to the movement of the buoyant body. The method and device disclosed in the U.S. Pat. No. 4,173,255, as indicated by its title, are methods and devices to control or prevent the over pumping of wells. The disclosed device may be mounted to the outlet of a well pump and may be used to divert the pumped flow from the discharge conduit back into the well or aquifer when the level of the water in the well decreases below a predetermined level. The variation of the water level is detected by a buoyant body in the device. The movement of the buoyant body actuates one or more valves which divert flow to the aquifer. Though the device disclosed in U.S. Pat. No. 4,173,255 has been effectively used in the control of the operation of well water pumping, for example, in residential and commercial water wells, the applicant has discovered that the device has an advantageous application in the pumping and isolation of gases from subsurface strata containing gases and liquids, for example, in the handling of coal bed methane.
According to one aspect of the invention, the device disclosed in U.S. Pat. Nos. 4,028,011 or 4,173,255 (the disclosures of which are incorporated by reference herein) may be used for flow control device 26 by mounting the device to the outlet of pump 20 and to conduit 22. However, instead of regulating the flow of well water from an aquifer to minimize or prevent over pumping of the aquifer, the device disclosed in these patents may be used to maintain liquid level 18 in conduit 16 whereby gas in coal bed 12 may escape from, for example, cleats, and pass to surface 14 via conduit 16. In one aspect, the devices disclosed in U.S. Pat. Nos. 4,028,011 or 4,173,255 may maintain liquid level 18 in conduit 16 by diverting liquid flow from conduit 22 to conduit 16 whereby pumping device 20 can operate substantially continuously, for example, without undesirable cycling on and off.
Inlet chamber 50 comprises a cavity into which a flow of fluid, for example, water is introduced. Inlet chamber 50 includes a sidewall housing 56 having a sidewall 58 and top plate 60. An inlet 62 is provided in housing 56. Inlet 62 may be adapted to receive a flow of fluid, for example, pressurized water, from a pumping device, for example, from pump 20 shown in
As shown in
Annular body 66 may take many annular shapes and provide the desired function of regulating the operation of valve mechanism 64. For example, annular body 66 may comprise an annular disk as shown in
One annular body 70 that may be used in device 40 is illustrated in
Disk 70 may be metallic or non-metallic. For example, disk 70 may be made from one or more of the following metals: iron, steel, stainless steel, aluminum, titanium, nickel, magnesium, brass, bronze, or any other metal, or one or more of the following plastics: a polyamide (PA), for example, nylon; a polyamide-imide; a polyethylene (PE); a polypropylene (PP); a polyester (PE); a polytetraflouroethylene (PTFE); an acrylonitrile butadiene styrene (ABS); a polycarbonate (PC); or a vinyl, such as, polyvinylchloride (PVC), among other plastics. In one aspect, disk 70 may be made from a PVC plastic, for example, machined from bar stock. Disk 70 may also be made from wood
The diameter and length of device 40 may vary broadly depending upon the application in which device 40 is used.
The following description of the typical operation of devices 40, 140 is made with reference to the system shown in
In one aspect, liquid level 18 may be maintained as close to upper edge 23 as possible to minimize hydrostatic pressure on the stratum 12, for example, to minimize the hydrostatic pressure on gas-containing cleats in coal bed 12, while maintaining at least some liquid level of upper edge 23 to minimize the escape of particulate from stratum 12. Aspects of the present invention permit this desired control of liquid level 18 whereby gas extraction is maximized and particulate entrainment is minimized.
In one aspect of the invention, this desired control of liquid level 18 may be effected by a buoyant body in one of the devices disclosed in U.S. Pat. Nos. 4,028,011 or 4,173,255. In this aspect of the invention, the devices are positioned in conduit 16 whereby the movement of the buoyant body in these devices regulates the opening and closing of one or more bypass valves to maintain liquid level 18. In one aspect, these buoyant body devices may maintain liquid level 18 at a desired elevation while minimizing or preventing undesirable cycling of pumping device 20.
In another aspect of the invention, the desired control of liquid level 18 may be effected by an annular body, for example, annular disk 66, in devices 40 and 140. However, instead of relying on the buoyancy of a float or body, devices 40 and 140 are adapted to regulate the elevation of liquid level 18 in response to the exposure to gas pressure. According to one aspect of the invention, the inventor has found that actuation of bypass valves 64 in device 40, 140 may be effected by means of exposing a surface of a translatable body to the gas pressure present in conduit 16, for example, the pressure of methane gas escaping from a coal bed stratum 12, and employing the gas pressure to actuate one or more valves 46. For example, with reference to the aspect shown in
While several aspects of the present invention have been described and depicted herein, alternative aspects may be effected by those skilled in the art to accomplish the same objectives. Accordingly, it is intended by the appended claims to cover all such alternative aspects as fall within the true spirit and scope of the invention.
Claims
1. A method of extracting a gas from a subsurface stratum containing the gas and a liquid, the method comprising:
- providing a first conduit from a surface whereby the liquid produces a liquid level in the first conduit;
- inserting a pumping device into the first conduit, the pumping device having an inlet below the liquid level and an outlet;
- inserting a second conduit into the first conduit, the second conduit providing a fluid path from the outlet of the pump to the surface;
- pumping the liquid from the subsurface stratum to the surface through the second conduit; and
- maintaining the liquid level in the first conduit whereby at least some of the gas escapes from the subsurface stratum and passes through the first conduit to the surface.
2. The method as recited in claim 1, wherein the gas comprises methane, the liquid comprises water, and the subsurface stratum comprises a coal bed.
3. The method as recited in claim 1, wherein maintaining the liquid level in the first conduit comprises diverting at least some liquid pumped by the pump from the second conduit to the first conduit.
4. The method as recited in claim 1, wherein maintaining the liquid level in the first conduit comprises monitoring the liquid level at a desired level and diverting at least some liquid pumped by the pump from the second conduit to the first conduit when the liquid level deviates from the desired level.
5. The method as recited in claim 1, wherein maintaining the liquid level comprises providing a body in the first conduit below the liquid level, and providing means to actuate at least one valve in response to the movement of the body.
6. The method as recited in claim 5, wherein the body comprises a buoyant body.
7. The method as recited in claim 5, wherein maintaining the liquid level further comprises providing the body in a housing, the housing being in fluid communication with the first conduit.
8. The method as recited in claim 1, wherein inserting a first conduit further comprises providing a sealing casing for the first conduit.
9. The method as recited in claim 1, wherein inserting a pumping device into the first conduit comprises inserting the pump at a position within the subsurface stratum
10. A system for extracting a gas from a subsurface stratum containing the gas and a liquid, the system comprising:
- a first conduit directed from a surface to the stratum whereby the liquid produces a liquid level in the first conduit;
- a pumping device positioned below the liquid level, the pumping device having an inlet below the liquid level and an outlet;
- a second conduit positioned inside the first conduit, the second conduit providing a fluid path from the outlet of the pumping device to the surface;
- means for maintaining the liquid level in the first conduit whereby at least some of the gas escapes from the subsurface stratum and passes through the first conduit to the surface while pumping the liquid from the subsurface stratum to the surface through the second conduit.
11. The system as recited in claim 10, wherein the means for maintaining the liquid level in the first conduit comprises at least one valve adapted to divert liquid from the second conduct to the first conduit.
12. The system as recited in claim 10, wherein the system further comprises a device adapted to monitor the liquid level and means for diverting at least some liquid pumped by the pump from the second conduit to the first conduit when the liquid level deviates from a desired level.
13. The system as recited in claim 12, wherein the device comprises a body positioned in the first conduit below the liquid level, and wherein the means for diverting the at least some liquid comprises means to actuate at least one valve in response to the movement of the body.
14. The system as recited in claim 13, wherein the body comprises a buoyant body.
15. The system as recited in claim 13, wherein the system further comprises a housing enclosing the body, the housing being in fluid communication with the first conduit.
16. A system for extracting methane from a coal bed containing methane and water, the system comprising:
- a first conduit directed from a surface to the coal bed whereby the water produces a water level in the first conduit;
- a pump positioned below the liquid level, the pump having an inlet below the water level and an outlet;
- a second conduit positioned inside the first conduit, the second conduit providing a fluid path from the outlet of the pump to the surface; and
- a flow diverting device having a housing, an inlet in fluid communication with the outlet of the pump, a first outlet in fluid communication with the second conduit, a second outlet in fluid communication with the first conduit, a body mounted for vertical displacement within the housing, and at least one valve adapted to control water flow through the second outlet;
- wherein the at least one valve is adapted to operate in response to the movement of the body to maintain the water level in the first conduit whereby at least some of the methane escapes from the coal bed and passes through the first conduit to the surface while pumping the water from the coal bed to the surface through the second conduit.
17. The system as recited in claim 16, wherein the flow diverting device further comprises a set of linkages interconnecting the body and the at least one valve.
18. The system as recited in claim 16, wherein the system further comprises a wellhead.
19. The system as recited in claim 19, wherein the wellhead is adapted to isolate the methane from the water.
20. A flow regulating device comprising:
- a cylindrical housing having a first end and a second end, the cylindrical housing having at least one perforation;
- an inlet chamber mounted to the first end of the housing, the inlet chamber having an inlet adapted to receive a flow of fluid;
- a conduit passing from the first end of the housing to the second end of the housing, the conduit having an inlet adjacent the first end of the housing in fluid communication with the inlet chamber;
- at least one valve in the first end of the cylindrical housing, the at least one valve adapted to vary fluid communication between the inlet chamber and the cylindrical housing;
- an annular disk mounted for axial movement within the cylindrical housing; and
- means for actuating the at least one valve in response to the axial movement of the annular disk;
- wherein deflection of the annular disk causes the means for actuating to actuate the at least one valve and provide fluid communication between the inlet chamber and the cylindrical body wherein at least some of the fluid introduced to the inlet of the inlet chamber is allowed to flow into the cylindrical housing and out of the at least one perforations in the cylindrical housing.
21. The device as recited in claim 20, wherein the annular disk comprises thickness of less then 3 inches.
22. The device as recited in claim 20, wherein the annular disk comprises a non-buoyant annular disk.
23. The device as recited in claim 22, wherein the non-buoyant annular disk comprises a solid annular disk.
24. The device as recited in claim 29, wherein the means for actuating the at least one valve comprises at set of linkages.
25. The device as recited in claim 20, wherein the at least one perforation in the cylindrical housing is positioned adjacent the first end of the cylindrical housing.
26. A method for regulating the flow of a fluid, the method comprising:
- providing a flow regulating device comprising: a cylindrical housing having a first end and a second end, the cylindrical housing having at least one perforation; an inlet chamber mounted to the first end of the housing, the inlet chamber having an inlet adapted to receive a flow of fluid; a conduit passing from the first end of the housing to the second end of the housing, the conduit having an inlet adjacent the first end of the housing in fluid communication with the inlet chamber; at least one valve in the first end of the cylindrical housing, the at least one valve adapted to vary fluid communication between the inlet chamber and the cylindrical housing; an annular body mounted for axial movement within the cylindrical housing, the annular body having an axial surface; and means for actuating the at least one valve in response to the movement of the annular body;
- mounting a fluid pumping device to the inlet of the inlet chamber;
- immersing the flow regulating device and the fluid pumping device in a fluid to provide a level of fluid above the annular body;
- providing a gas overpressure to the surface of the level of the fluid;
- pumping the fluid into the inlet chamber and through the conduit by means of the pumping device; and
- when the fluid level decreases wherein the axial surface of the annular disk is exposed to the gas overpressure, allowing the annular body to deflect under the force of the gas overpressure to actuate the means for actuating and open the at least one valve and permit fluid to flow from the inlet chamber to the cylindrical housing wherein the flow through the conduit is reduced.
27. The method as recited in claim 26, wherein immersing the flow regulating device and the fluid pumping device in a fluid comprises immersing the flow regulating device and the fluid pumping device in a fluid containing subsurface stratum.
28. The method as recited in claim 27, wherein the subsurface stratum further comprises methane gas, and wherein providing a gas overpressure to the surface of the level of the fluid comprises providing a methane gas overpressure from subsurface stratum.
29. The method as recited in claim 26, wherein the annular body comprises an annular disk.
Type: Application
Filed: Jun 5, 2006
Publication Date: Dec 6, 2007
Inventor: Robert Nelson Farrara (Cambridge, NY)
Application Number: 11/446,901
International Classification: E21B 43/00 (20060101);