CLOSURE HAVING INVERTED FRANGIBLE VALVE
The present invention is directed to a closure for a container. Among the embodiments provided herein, a cap for a container used on a water dispenser has a roof portion, a cylindrical skirt, and a well extending from the roof portion into the cap. The well has a wall structure terminating at a base structure that has a shape defined as comprising an annular rim connected to the wall structure and either a frusto-conical member having an edge that terminates to a disk shaped member, a dome member, or a convex member depending from the annular rim and extending in a direction towards the roof portion. The cap may further include at least two frangible lines defined on the base structure with scored sections at the ends defined by each frangible line. Alternatively, the cap may have a base structure that includes at least two sections, one of which is dominant and overlaps or is coincident with an edge of the other subservient section, the two sections causing the base structure to be sufficiently sealed during non-use and being deformable when penetrated by a probe to separate and allow dispensing of liquid within the container.
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This application claims priority to U.S. Provisional Patent Application 60/803,997 filed Jun. 6, 2006.
BACKGROUNDThis invention relates to a closure for a container, and particularly to, a container used in the water bottling industry for water dispensers and water coolers, such as a five-gallon container.
Drinking water has been supplied to consumers for many years in large containers, which typically have volumes ranging from 2.5 to 6 gallons. These large containers are often mounted upside down on a dispensing device which may also cool or heat the water as desired. The dispensing devices also permit facile dispensing of the water. A typical large container has an upstanding neck, defining an opening for the container, and has an external snap formation for engagement with a closure. Closures for the large containers are also known and typically include a roof portion, a shoulder portion depending downwardly from the roof portion, and a skirt portion depending downwardly from the shoulder portion. Internally, the closure has a snap bead, located generally at the intersection between the skirt portion and the shoulder portion, for complementary engagement with the snap formation on the container neck.
The closure may either be a “flat-roof” or a “non-spill” closure, both of which are known in the industry. A flat-roof closure has a generally flat, closed-off roof portion, which is in the form of a disc. The flat-roof closure therefore needs to be removed from the neck of the container in order to discharge the fluid or contents of the container.
There is a relatively high degree of standardization in the water bottling industry, such that most closures for large containers have many corresponding, or similar features. In addition, many of the dimensions for closures are required to lie within relatively tight tolerances, in order for the closures to provide an effective liquid-tight seal on a range of conventional container neck finishes. Accordingly, design freedom for such closures is limited.
An issue associated with large containers is that the containers must be lifted and inverted in order to mount on the dispensing device. Lifting and inverting the open, heavy bottle is awkward and can lead to accidental spillage and/or an unsanitary condition if one attempts to cover the open end of the bottle with their hand.
A number of prior art approaches have been advanced to facilitate mounting of large containers onto dispensing devices. One of the first approaches may be found in U.S. Pat. No. 4,699,188, the entire contents of which are incorporated herein by reference. The '188 patent teaches the use of a hygienic cap, for a container, which has a central recessed portion (cylindrical well) depending from its top and extending downward into the neck of the container. The well is closed at its bottom end by an integrally attached bottom portion. The dispensing device includes a feed probe having a sharp pointed upper end and a lower end that facilitates draining into the dispenser's reservoir. The probe is positioned axially within a cylindrical sleeve, which receives the inverted container neck (with cap attached) and snugly holds the container upright in its inverted position. When the large container is raised and inverted onto the dispenser, the probe pierces the bottom portion of the closure well allowing water to flow out of the container into the dispenser. The '188 patent does not enjoy significant commercial acceptance for a number of reasons. The sharpness of the upper end of the probe can be a safety concern. Possible attempts to soften the end would lead to increased difficulty in piercing the bottom portion of the closure well. This situation was aggravated in that the bottom portion of the closure well is essentially solid, having no structural feature to promote frangible penetration of the by the probe.
Another problem with the '188 patent is that there is no provision to reseal the closure well when the container, still having water within, is removed from the dispenser. Such a removal would inevitably result in significant spillage from a partially full container, leading to messy and possibly hazardous conditions. Spillage was even a problem when removing an essentially exhausted container. As fully mounted on the dispensing device, the opened upper end of the probe was well above the level of the inverted container closure top. Thus, when the contents of the container were effectively exhausted, a small amount of residual water still remained in the container, trapped between the inverted closure cap and the opening of the probe. This situation is best visualized by reference to
Given the problems of initial opening and reclosing associated with the '188 patent, a number of other systems teach a multiple piece closure wherein the end of the closure well is sealed by a resealable secondary cap. Typical systems comprising a resealable secondary cap include U.S. Pat. Nos. 5,121,778; 5,031,676; and 5,232,125, the entire contents of these U.S. Patents are incorporated herein by reference. While various modifications and designs variations exist among these teachings, the essence of operation is similar. The dispensing probe, rather than being sharp to promote piercing, is designed to be complimentary to structural features incorporated into a cap, plug, or sliding member (hereinafter referred to as a “secondary cap”) that initially seals the central closure well. When the container is inverted onto the dispenser, the complimentary features on the probe and plug interact to initially attach the secondary cap to the probe. As the container moves further downward onto the probe, the secondary cap, still attached to the probe, is moved further into the container, upon which a dispensing port on the probe becomes exposed to the fluid contents of the container. The contents would then flow freely by gravity through the dispensing port to the inside of the probe and then to the dispensing reservoir.
When it is desired to remove the partially filled or exhausted container, the secondary cap, still attached to the probe, would be repositioned into a sealing position with the closure well. As the container is removed from the dispenser, the secondary cap is released from its attachment to the probe at which point the central closure well is resealed.
The multiple component closure systems taught in U.S. Pat. Nos. 5,121,778; 5,031,676; and 5,232,125 have enjoyed substantial success in the marketplace. Nevertheless, the relatively high cost of these multiple component systems has challenged the packaging industry to devise improved, less costly alternatives. These closure systems are directed to providing a frangible opening on a base portion of a closure well defined on a closure.
A first of the concepts incorporating a frangible opening of the base portion of a closure well was taught in U.S. Pat. Nos. 5,687,865 the entire contents of which are herein incorporated by reference. The '865 patent teaches at least one frangible line or line of weakness extending across the base portion of a closure well. In addition, a projecting member was positioned adjacent one of the frangible lines. The projecting member was initially contacted upon insertion of the probe to concentrate force and facilitate initial tearing of the frangible line. The projecting member reduced the amount of downward force required to initially rupture the frangible line. The '865 patent further teaches a conical geometry for the opening portion. In the case of a single frangible line, the structure opened like a clamshell, best seen in
U.S. Pat. No. 5,687,867, herein incorporated in its entirety by reference, shows four frangible lines extending downward over a conical base portion of the closure well. Insertion of the probe splits the conical base into four portions, described as “petals” in the '867 patent. While it is desired to have the petals partially return to their original position upon removal of the probe, thereby reducing spillage upon removal of a partially consumed bottle, in practice the petals do not re-close the well.
U.S. Pat. No. 6,308,849, herein incorporated in its entirety by reference, discloses a container closure with a central receiving bore closed by a base having frangible lines. In this patent the base comprises two frusto-conical portions extending in opposite directions. Insertion of the probe causes the base to turn “inside-out”as the three frangible lines rupture. The '849 patent teaches that this arrangement helps promote return of the three separate petals formed on probe insertion to a sealing position upon removal of the container from the probe.
Two problems are associated with the “non-spill” type closures comprising frangible lines intended to be penetrated by a standard blunt probe. First, the force required to initially puncture the frangible lines can be considerable. In general, the frangible lines must rupture under the weight of a full container. Second, the effectiveness of the partial reclosure when the probe is removed must be reasonably effective in order to prevent excessive spillage and/or contamination upon removal of the container.
SUMMARY OF THE INVENTIONThe instant invention offers the art an improved closure for a container and a dispensing system for large liquid containers such as the 5 gallon water container. Here the closure includes a central well sized to sealingly receive a probe such as those currently employed on many 5 gallon water dispensing apparatus. The well has an open end for receipt of the probe and an integrally molded closed base structure. The closed base structure allows facile penetration by the inserted probe for the dispensing of fluid. Upon removal of the probe, satisfactory reseal is achieved through the unique design aspects of the base structure. Various aspects of the novel design aspects are embodied in the disclosure herein.
According to one aspect of the invention, a cap for a container used on a water dispenser is provided to include a well extending from a roof portion into the cap. The well has a wall structure terminating at a base structure. The base structure has a shape defined as an annular rim connected to the wall structure and a frusto-conical member depending from the annular rim and extending in a direction towards the roof portion. The frusto-conical member has an edge that terminates to a disk shaped member.
In another embodiment the cap may have a dome depending from the annular rim that extends towards the roof portion.
In another embodiment the cap may include a convex member depending from the annular rim and extending in a direction towards said roof portion.
The base structure may further include at least one frangible lines defined thereon. The frangible lines may traverse the base structure and/or intersect one another.
At the end of each frangible line, the cap may further include scored sections to help prevent damage and rupturing of the well during probe insertion. The scored section may include a portion on the base structure and/or a portion on the wall structure.
In one instance, the frangible lines would be defined on the frusto-conical member, dome, convex member, and/or base structure. However, in a second instance, the base structure would include at least two sections. The two sections would include a dominate portion that overlaps or is coincident with a subservient portion defined by another one of said sections, such that the overlap or coincidence causes the base structure to be sufficiently sealed during non-use. The two sections are also deformable during penetration of the base structure by a probe defined by the water dispenser, such that the two sections deform to separate and allow liquid within said container to dispense. The base structure may also include four sections wherein two of the sections would have dominate portions overlapping or coincident with two subservient portions defined by the other two section.
Numerous other advantages and features of the invention will become readily apparent from the following detailed description of the invention and the embodiments thereof, from the claims, and from the accompanying drawings.
A fuller understanding of the foregoing may be had by reference to the accompanying drawings, wherein:
The aspects of the instant invention will now be described in detail in conjunction with the descriptive figures. While the invention is susceptible to embodiments in many different forms, there are shown in the drawings and will be described herein, in detail, the preferred embodiments of the present invention. It should be understood, however, that the present disclosure is to be considered an exemplification of the principles of the invention and is not intended to limit the spirit or scope of the invention and/or the embodiments illustrated.
Prior art
The assembly of plug 11 and closure 1a is illustrated in
A more detailed description of the structural details and function of the closure, container, and dispensing features embodied in
Turning now to
A major distinction between the closures of
Referring now to
One or more frangible lines 86 extend over the base structure 89. Other arrangements, placements, and quantities of frangible lines are clearly within the scope of the inventive structure embodied here. The sectional view of
In actual use, a dispensing probe (not shown in
Upon removal of the probe, the base structure 89 is vigorous in its attempts to reseal. This is not only a result of the high degree of deformation for its original molded geometry, but also because the removal action of the probe tries to reinvert the structure, thereby assisting in pulling it closed.
In practice, the operation of the
Referring now to
Referring now to
Referring now to
As shown in
In addition, it is contemplated by the present invention and included in the definition of a scored section 220 that the scored section 220 is an arcuate frangible line 225 (
Referring now to
As illustrated in
From the foregoing and as mentioned above, it will be observed that numerous variations and modifications may be effected without departing from the spirit and scope of the novel concept of the invention. It is to be understood that no limitation with respect to the specific methods and apparatus illustrated herein is intended or should be inferred.
Claims
1. A cap for a container used on a water dispenser, said cap comprising:
- a roof portion;
- a cylindrical skirt;
- a well extending from said roof portion into said cap, the well having a wall structure terminating at a base structure, said base structure having a shape defined as comprising an annular rim connected to said wall structure, a frusto-conical member depending from the annular rim and extending in a direction towards said roof portion, the frusto-conical member having an edge that terminates to a disk shaped member; and
- at least two frangible lines defined on said base structure.
2. The cap of claim 1, wherein said disk shaped member is substantially planar.
3. The cap of claim 1, wherein each said frangible lines traverse said base structure.
4. The cap of claim 1, wherein each said frangible lines intersect one another.
5. The cap of claim 1, wherein each said frangible line traverse said base structure and intersect one another.
6. The cap of claim 1 further comprising scored sections positioned at ends defined by each frangible line.
7. The cap of claim 6 wherein each scored section includes a portion on the base structure and a portion on the wall structure.
8. The cap of claim 6 wherein each scored section is defined as a secondary frangible line.
9. The cap of claim 6 wherein each scored section is defined as an arcuate secondary frangible line.
10. The cap of claim 1 further comprising:
- a shoulder portion which merges with the roof portion;
- a skirt portion depending from the shoulder portion; and
- the shoulder portion comprising an external surface having at least one first section having a first wall dimension, and at least one recessed region having a second wall dimension less than the first wall dimension.
11. A cap for a container used on a water dispenser, said cap comprising:
- a roof portion;
- a cylindrical skirt; and
- a well extending from said roof portion into said cap, the well having a wall structure terminating at a base structure, said base structure having a shape defined as comprising an annular rim connected to said wall structure, a dome depending from the annular rim and extending in a direction towards said roof portion.
12. The cap of claim 11 further comprising at least two frangible lines defined on said base structure.
13. The cap of claim 11, wherein each said frangible lines traverse said base structure.
14. The cap of claim 11, wherein each said frangible lines intersect one another.
15. The cap of claim 11, wherein each said frangible lines traverse said base structure and intersect one another.
16. The cap of claim 12 further comprising scored sections positioned at ends defined by each frangible line.
17. The cap of claim 16 wherein each scored section includes a portion on the base structure and a portion on the wall structure.
18. The cap of claim 16 wherein each scored section is defined as a secondary frangible line.
19. The cap of claim 16 wherein each scored section is defined as an arcuate secondary frangible line.
20. The cap of claim 11 wherein the base structure includes at least two sections, wherein one of said sections includes a dominate portion that overlaps or is coincident with an edge of a subservient portion defined by another one of said sections, such that the overlap or coincidence causes the base structure to be sufficiently sealed during non-use, and said at least two sections being deformable such that during penetration of the base structure by a probe defined by the water dispenser, the two sections deform to separate and allow liquid within said container to dispense.
21. The cap of claim 20, wherein the base structure includes four sections defined to have two dominate portions overlapping or coincident with two subservient portions.
22. A cap for a container used on a water dispenser, said cap comprising:
- a roof portion;
- a cylindrical skirt; and
- a well extending from said roof portion into said cap, the well having a wall structure terminating at a base structure, said base structure having a shape defined as comprising an annular rim connected to said wall structure, a convex member depending from the annular rim and extending in a direction towards said roof portion.
23. The cap of claim 22 further comprising at least two frangible lines defined on said base structure.
24. The cap of claim 23, wherein each said frangible lines traverse said base structure.
25. The cap of claim 23, wherein each said frangible lines intersect one another.
26. The cap of claim 23, wherein each said frangible lines traverse said base structure and intersect one another.
27. The cap of claim 23 further comprising scored sections positioned at ends defined by each frangible line.
28. The cap of claim 27 wherein each scored section includes a portion on the base structure and a portion on the wall structure.
29. The cap of claim 27 wherein each scored section is defined as a secondary frangible line.
30. The cap of claim 27 wherein each scored section is defined as an arcuate secondary frangible line.
31. A cap for a container used on a water dispenser, said cap comprising:
- a roof portion;
- a cylindrical skirt;
- a well extending from said roof portion into said cap, the well having a wall structure terminating at a base structure, said base structure having a shape defined as comprising an annular rim connected to said wall structure, a dome depending from the annular rim and extending in a direction towards said roof portion;
- a frangible line defined on said base structure and having a pair of ends; and
- scored sections positioned at said ends defined by said frangible line.
32. The cap of claim 31 wherein each scored section includes a portion on the base structure and a portion on the wall structure.
33. The cap of claim 32 wherein each scored section is defined as a secondary frangible line.
34. The cap of claim 32 wherein each scored section is defined as an arcuate secondary frangible line.
Type: Application
Filed: Sep 26, 2006
Publication Date: Dec 6, 2007
Applicant: PORTOLA PACKAGING, INC. (Batavia, IL)
Inventors: Gary Smith (Geneva, IL), Steve Kim (Batavia, IL), Richard Lohrman (North Aurora, IL)
Application Number: 11/535,197
International Classification: B65D 39/00 (20060101);