Planer-clad corrugated panel
The invention is a flat-faced, or planar-clad, corrugated panel with an interface at opposing side-edges. The interface has an extended-crescent and a planar-member extension making an interface such that a plurality of panels are joined and taken apart from below generally without the use of tools. The aesthetically a uniform and finished appearance of the panels is affected. The upper-surface, having corrugations, sheds water, generally without leaking. A plurality of joined panels can be supported by a grid below.
The present application claims benefit of Provisional Application No. 60/696,908 filed Jun. 30, 2005.
BACKGROUND OF THE INVENTION Field of the InventionThis invention relates generally to the field of an overhead apparatus for shedding water and debris. Moreover it pertains specifically to such apparatus for shedding rainwater under decks.
SUMMARY OF THE INVENTIONThe present invention generally comprises a planar-member-clad panel with corrugations, the panel having an interface at its opposing side-edges. The interface comprises extended-crescents, or corrugations, and extended planar-members. The panels are joined together at the interfaces by aligning and pushing the panels together whereby the extended-crescent of one panel is disposed over or under the extended crescent of another panel. The upper-face of the extended-planar member of one panel, having the extended-crescent disposed above, interfaces with the lower-face of the extended-crescent of the other panel, keeping the first panel from lifting up and out of position. The panels can most expediently be taken apart by pushing up at the interface and pulling apart. The joined panels create and upper surface that generally sheds water without leaking. The panels can be installed, joined and taken apart from below, and can be supported from below by a grid or stable apparatus.
The foregoing has outlined, in general, the physical aspects of the invention and is to serve as an aid to better understanding the more complete detailed description which is to follow. In reference to such, there is to be a clear understanding that the present invention is not limited to the method or detail of construction, fabrication, material, or application of use described and illustrated herein. Any other variation of fabrication, use, or application should be considered apparent as an alternative embodiment of the present invention.
OBJECTS OF THE INVENTIONAccordingly several advantages and objects of the present invention are:
An object of the present invention is to provide an elegant, aesthetically pleasing, functional, efficient-to-make and easy-to-install panel that will overcome the aesthetic deficiencies of plain corrugated panels without adding a lot of weight.
Another object of the present invention is to provide a panel with a side-edge interface that will generally keep enjoined panels from blowing out of place with high-winds.
Another object of the present invention is to provide a planar-clad panel which is stronger than a corrugated panel and can breach greater unsupported spans.
Another object of the present invention is to provide a panel with a covering having low-flame spread characteristic.
It is intended that any other advantages and objects of the present invention that become apparent or obvious from the detailed description or illustrations contained herein are within the scope of the present invention.
BRIEF DESCRIPTION OF THE DRAWINGSThe following drawings further describe by illustration the advantages and objects of the present invention. Each drawing is referenced by corresponding figure reference characters within the “DETAILED DESCRIPTION OF THE INVENTION” section to follow.
- 3—Corrugated panel with planar-face or a planar-clad corrugated panel
- 3ab—Corrugated panel
- 3a—Crescent portion of corrugated panel
- 3a1—Extended corrugation at panel edge, or lapping corrugation
- 3a1a—Extended corrugation at panel edge, disposed above
- 3a1b—Extended corrugation at panel edge, disposed below
- 3a1r—Rise of crescent
- 3a1z—Zenith of crescent
- 3a1f—Fall of crescent
- 3b—Near portion of corrugated panel
- 3b6bc—Stiff planar-member
- 3c—Planar-member
- 3c1—Extended planar-member at panel's edge.
- 3d—Affixing means between planar-member and near portion of corrugated panel
- 3d1—Adhesive caulk as an elastic affixing means
- 3d2—Adhesive/primer for ABS
- 4—Overlapping crescents
- 5—Tolerance space between planar-faces
- 6—Cross-member
- 6a—Cross-member slat
- 6a1—End portion of cross-member slat
- 6b—Projection of cross-member
- 6bc—Projection-filler of cross-member
- 6b1—Hollow of cross-member projection
- 6c—Cross-member filler
- 7—Spacer
- 7a—Spacer-slat
- 7b—Spacer-filler
- 7c—Spacer screw
- 9—Rafter-member
- 9a—Rafter
- 9b—Projection from rafter
- 10—Grid support member
- 11—high-side ledger
- 11a—horizontal-member of high-side ledger with upward-face
- 11b—vertical member of high-side ledger with upstanding-face
- 12—low-side ledger
- 12a—horizontal-member of low-side ledger with upward-face
- 12b—vertical member of low-side ledger with upstanding-face
- 13—Panel clip
- 13a—Panel clip fastening means
- 14—Trim
The present invention as shown in
The corrugated panels as defined herein generally have at least one near portion 3b, and at least two crescents 3a, of which two crescents 3a1 are disposed one at each of the two opposing side-edges of a panel. These are termed extended-crescents 3a1. The panel in
In
Corrugated panels 3ab for domestic purchase are widely available at home stores and lumber stores and are generally manufactured in lengths of 8-ft, 10-ft and 12-ft and widths of about 25½-inches. The shapes of corrugations are typically sinuous, or wave-like
Planar-members 3c generally can be made of a great variety of materials such as vinyl, ABS surfacing, fiberglass, metals, woods, canes/reeds and stiffened fabrics. Planar-members 3c can be affixed to the corrugated-panels 3ab by various fastening means 3d such as glues or adhesives, screws, rivets, caulk, welding. The preferred method depends on the material properties and configuration of the subject planar-member and the corrugated-panel. The inventor has found domestically available fiberglass and polycarbonate panels to be sufficient. Vinyl panels are unstable with heat and are more likely to warp. Panel widths generally are about 25.5 inches. When panels are set at 24 inches on center the panels overlap one corrugation, or crescent, at their edges, as in
The Inventor has found a commercially viable and a suitably durable embodiment of the invention, by affixing ABS sheets to corrugated fiberglass panels using a combination of ABS adhesive and polyurethane sealant caulk
Enjoined sheet-clad corrugated-panels can be supported by the grid-system, which is described by Burkart in the patent application US 2004/0232260 A1, and the Patent No. U.S. Pat. No. 6,279,271 B1. Components of the system are demonstrated in
The corrugation of the panel is can be rounded, square, or various other configurations. The overlapping of the panels 3a1, as shown in
It is further intended that any other embodiments of the present invention that result from any changes in application or method of use or operation, method of manufacture, shape, size, or material which are not specified within the detailed written description or illustrations contained herein yet are considered apparent or obvious to one skilled in the art are within the scope of the present invention.
Claims
1. A shedding panel for use under decks, the apparatus comprising
- a planar member having corrugations and a flat-face
- the corrugations having overlapping crescents
- such the panels can be joined together and taken out of position from below.
Type: Application
Filed: Jun 30, 2006
Publication Date: Jan 3, 2008
Inventor: James Alphonse Burkart (Reston, VA)
Application Number: 11/479,695
International Classification: E04D 1/00 (20060101);