Thermal Energy Storage System
A thermal energy storage container/bottle.
This application claims priority to and is a continuation in part of U.S. patent application Ser. No. 11/046,280, filed Jan. 28, 2005, entitled “Thermal Energy Storage System”, which claims priority to and is a continuation of U.S. patent application Ser. No. 10/886,734, filed Jul. 8, 2004, entitled “Thermal Energy Storage System”, which claims priority to and is a continuation of Ser. No. 10/361,655, filed Feb. 10, 2003, entitled “Thermal Energy Storage System”, now U.S. Pat. No. 6,761,041, which is a continuation-in-part of and claims priority from U.S. patent application Ser. No. 10/236,266, filed Sep. 6, 2002, entitled “Thermal Storage Lid”, now U.S. Pat. No. 6,601,403, each of the above identified applications is hereby incorporated by reference herein in its entirety as if fully set forth.
BACKGROUNDThe present invention relates to thermal energy storage lids and containers and, more particularly, to lids and containers having a thermal energy storage material located therein.
Thermal energy storage packs are generally known for use in maintaining the contents of a storage container in a heated or cooled state. For example, frozen thermal packs are pre-filled with a thermal energy storage material which can be frozen and then placed alongside food in an insulated container, such as a cooler, in order to maintain the cooler contents, such as food and drinks, in a cold state for a predetermined time period. Such thermal energy materials generally have 10-15 times the thermal capacity of frozen water and therefore maintain the cooler contents in a cold state for an extended period of time in comparison to ice alone. Such cold packs can be reused numerous times by refreezing them between use, and also avoid the problem of melting liquid contacting the items in the cooler. However, it is not always convenient to fit a cold pack in a cooler or other containers in addition to the various food and drinks placed therein.
Energy storage materials which maintain heat are also known which can be preheated in a microwave or through other means, and then placed in a cooler in order to provide heat within the cooler to keep food storage containers in the box warm for a predetermined time period.
These heat or cold packs generally come in predetermined sizes which are not always suitable for use with a particular cooler or box, depending upon the articles or food storage containers also being placed therein.
SUMMARYBriefly speaking, one embodiment of the present invention is directed to a thermal energy storage bottle including a first panel defining a recess for receiving a consumable beverage. A second panel, offset from the first panel, has a peripheral edge connected to the first panel to form a container compartment generally coextensive with the second panel. The first and second panels are formed by a polymer and are nondetachably fixed to each other. At least a portion of the second panel is translucent. A thermal energy storage material is sealed within the container compartment. The thermal energy storage material has a color so that the translucent portion of the second panel generally has the color of the thermal energy storage material.
In another aspect, the present invention is directed to a thermal energy storage bottle including a first panel defining a recess for receiving a consumable beverage. A second panel, offset from the first panel, has a peripheral edge connected to the first panel to form a container compartment generally coextensive with the second panel. The second panel defines a hole. The first and second panels are formed by a polymer and are nondetachably fixed to each other. At least a portion of the second panel is translucent. A tube surrounds the hole and projects away from the container compartment. The tube forms a conduit to allow the insertion of a thermal energy storage material into the container compartment. The tube is permanently closed after the tube is sealed.
In another aspect, the present invention is directed to a method of making a thermal energy storage bottle. The method includes: providing first and second panels, the second panel being offset from the first panel, the second panel having a peripheral edge connected to the first panel to form a container compartment generally coextensive with the second panel, the first and second panels being formed by a polymer, wherein at least a portion of the second panel is translucent, the second panel further defining a hole and including a tube surrounding the hole and projecting away from the container compartment, the tube forming a conduit to allow the insertion of a thermal energy storage material into the container compartment; sealing the first and second panels to each other; inserting a thermal energy storage material into the container compartment through the tube, the thermal energy storage material being colored; and permanently closing the tube to seal the container compartment, wherein the translucent portion of the second panel generally has the color of the thermal energy storage material.
In another aspect, the present invention is directed to a thermal energy storage bottle including a first panel having a first panel sidewall, a first panel bottom portion, and a first panel transition area therebetween. The first panel transition area having a generally smooth curvilinear shape. The first panel forms a recess adapted to hold a consumable beverage. A second panel, offset from the first panel, has a peripheral edge connected to the first panel to form a container compartment generally coextensive with the second panel. The second panel has a second panel sidewall, a second panel bottom portion, and a second panel transition area therebetween. The second panel transition area has a generally rectilinear shape. The first and second panels forming at least a part of a bottle body. A lid is positioned on the bottle body. A thermal energy storage material is located within the container compartment. The generally rectilinear shape of the second panel transition area maximizes the volume of the container compartment and the generally smooth curvilinear shape of the first panel transition area facilitates the flow of the thermal energy storage material during filling of the container compartment.
In another aspect, the present invention is directed to a thermal energy storage bottle including a first panel having a first panel sidewall, a first panel bottom portion, and a first panel transition area therebetween. The first panel transition area has a generally smooth curvilinear shape. The first panel forming a recess adapted to receive a consumable beverage. A second panel, offset from the first panel, has a peripheral edge connected to the first panel to form a container compartment generally coextensive with the second panel. The second panel has a second panel sidewall, a second panel bottom portion, and a second panel transition area therebetween. The second panel transition area has a generally rectilinear shape. The second panel defines a hole. The first and second panels forming at least a portion of a bottle body. A lid is positioned on the bottle body. A tube surrounds the hole and projects away from the container compartment. The tube forms a conduit to allow the insertion of a thermal energy storage material into the container compartment. The tube is configured to be permanently closed after the tube is sealed. The generally rectilinear shape of the second panel transition area maximizes the volume of the container compartment and the generally smooth curvilinear shape of the first panel transition area facilitates the flow of the thermal energy storage material during filling of the container compartment.
BRIEF DESCRIPTION OF THE DRAWINGSThe foregoing summary, as well as the following detailed description of the preferred embodiments of the invention, will be better understood when read in conjunction with the appended drawings. For the purpose of illustrating the invention, there are shown in the drawings embodiments which are presently preferred. It is understood, however, that the invention is not limited to the precise arrangements and instrumentalities shown. In the drawings:
Certain terminology is used in the following description for convenience only and is not limiting. The words “right,” “left,” “top,” and “bottom” designate directions in the drawings to which reference is made. The words “inwardly” and “outwardly” refer to directions toward and away from, respectively, the geometric center of the thermal energy storage container and lid and designated parts thereof. The words “a” and “one” are defined as including one or more of the referenced item unless specifically stated otherwise. This terminology includes the words above specifically mentioned, derivatives thereof, and words of similar import.
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The second, outer panel 18 of the thermal energy storage container 12 is generally offset from the first panel 16 and includes a side wall 36 and a base wall 38. A rigidly curved base edge 40 preferably transitions the side wall 36 to the base wall 38. The second panel 18 preferably includes a peripheral edge 42 connected to the first panel 16 to form a container compartment 44 that is generally coextensive with the second panel 18. The peripheral edge 42 of the second panel 18 is preferably heat sealed or sonic welded to the peripheral collar 30 of the first panel 16. However, any other known suitable connecting methods, such as an adhesive or a solvent weld may also be utilized.
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A thermal energy storage material 78 is preferably located in the lid compartment 76. As shown in
In an alternative embodiment, the thermal energy storage material 78 can be located in a sealed pouch 88 that is removably placed in the lid compartment 76. In this embodiment, the peripheral edge 74 is removably connected to the lid attachment element 68 of the first panel 64 to permit removal of the sealed pouch 88. For example, the peripheral edge 42 can include a lid compartment attachment element (not shown) which is preferably U-shaped and forms an interference friction fit with the lid attachment element 68.
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In a preferred embodiment, as shown in
To maintain a desired temperature within the thermal energy storage container 12, the distance between the first and second panels 16, 18 can vary within the container compartment 44. For example, in order to account for the heat transfer due to handling of the container at the side wall 36 of the second panel 18, the orthogonal distance between the first and second panels 16, 18 at the side wall of the first and second panels 20, 36 can be increased to permit a greater volume of the thermal energy storage material 46 to fill that particular portion of the container compartment 44.
Referring now to
Preferably, to assist stacking of the containers 12, the smoothly curved peripheral base edge 26 of the first panel 16 of the container 12 is adapted to support the rigidly curved peripheral base edge 40 of second panel 18 of the inserted, adjacent thermal energy storage container 12. It is preferred that an insulating air barrier 92 is formed between the base wall 22 of the first panel 16 of the supporting thermal energy storage container 12 and the base wall 38 of the second panel 18 of the inserted, adjacent thermal energy storage container 12.
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A lid 82 is preferably detachably positioned on the thermal energy storage bottle 12 or bottle body. The lid may include a strap 90 and knurls 92 to provide gripping surface for twisting the lid 82. The lid preferably includes a drinking spout 84. The drinking spout 84 can be extended outwardly to drink from the thermal energy storage container 12 and can be pressed inwardly to secure a beverage in the recess 24.
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In one embodiment, the container compartment is not entirely filled with gel to provide for thermal energy storage material 46 movement when moving the bottle which creates a pleasing visual effect when at least a portion of the second panel 18 is translucent or transparent. The thermal energy storage material 46 preferably has a color that is imparted to the portion of the second panel 18 that is translucent and/or transparent. It is preferred that between sixty (60%) percent and eighty (80%) percent of the container compartment 44 is filled with thermal energy storage material 46. Alternatively, it is preferred that between seventy five (75%) percent and ninety five (95%) percent of the container compartment 44 is filled with thermal energy storage material 46. However, those of ordinary skill in the art will appreciate from this disclosure that the container compartment 44 can be completely filled with thermal energy storage material 46 or partially filled in any amount without departing from the scope of the present invention.
Referring to
The second panel 18 may define a hole 56. A tube 54 may surround the hole 56 and can project away from the container compartment 44. The tube 54 forms a conduit to allow the insertion of a thermal energy storage material 46 into the container compartment 44. The tube is preferably permanently closed 58 after the tube is sealed.
One method of making a thermal energy storage bottle 12 is as follows. First and second panels 16, 18 are provided. The second panel 18 is preferably offset from the first panel 16 and has a peripheral edge connected to the first panel 16 to form a container compartment 44 generally coextensive with the second panel 18. The first and second panels 16, 18 are preferably formed by a polymer and it is preferable that at least a portion of the second panel 18 is translucent. The second panel 18 preferably defines a hole 56 and includes a tube 54 surrounding the hole 56 and projecting away from the container compartment 44. The tube forms a conduit to allow the insertion of a thermal energy storage material 46 into the container compartment 44 of the bottle.
The first and second panels 16, 18 are preferably sealed to each other. Thermal energy storage material 46 is inserted into the container compartment 44 through the tube 56. The thermal energy storage material 46 can be colored. The tube 56 is preferably permanently closed to seal the container compartment 44. It is preferred that the translucent portion of the second panel 18 generally has the color of the thermal energy storage material 46. The tube 56 can be closed by heat sealing the tube 56, by sonic welding the tube 56, or using any known suitable method.
While various shapes, configurations, and features have been described above and shown in the drawings for the various embodiments of the present invention, those of ordinary skill in the art will appreciate from this disclosure that any combination of the above features can be used without departing from the scope of the present invention. Accordingly, it is recognized by those skilled in the art that changes may be made to the above described embodiments of the invention without departing from the broad inventive concept thereof. It is understood, therefore, that this invention is not limited to the particular embodiments disclosed, but is intended to cover all modifications which are within the spirit and scope of the invention as defined by the appended claims and/or shown in the attached drawings.
Claims
1. A thermal energy storage bottle, comprising:
- a first panel defining a recess for receiving a consumable beveragge;
- a second panel, offset from the first panel, having a peripheral edge connected to the first panel to form a container compartment generally coextensive with the second panel, the first and second panels being formed by a polymer and being nondetachably fixed to each other, wherein at least a portion of the second panel is translucent; and
- a thermal energy storage material sealed within the container compartment, wherein the thermal energy storage material has a color so that the translucent portion of the second panel generally has the color of the thermal energy storage material.
2. The thermal energy storage bottle of claim 1, wherein the second panel includes a sealed tube located in a recessed portion.
3. The thermal energy storage bottle of claim 1, wherein the peripheral edge of the second panel is sealed to a peripheral collar of the first panel.
4. The thermal energy storage bottle of claim 3, wherein the thermal energy storage bottle includes a beverage in the recess.
5. The thermal energy storage bottle of claim 1, wherein the thermal energy storage material is a gel.
6. The thermal energy storage bottle of claim 1, wherein the orthogonal distance between the first and second panels varies within the container compartment.
7. A thermal energy storage bottle, comprising:
- a first panel defining a recess for receiving a consumable beverage;
- a second panel, offset from the first panel, having a peripheral edge connected to the first panel to form a container compartment generally coextensive with the second panel, the second panel defining a hole, the first and second panels being formed by a polymer and being nondetachably fixed to each other, wherein at least a portion of the second panel is translucent; and
- a tube surrounding the hole and projecting away from the container compartment, the tube forming a conduit to allow the insertion of a thermal energy storage material into the container compartment, the tube being permanently closed after the tube is sealed.
8. The thermal energy storage bottle of claim 7, wherein the peripheral edge of the second panel is sealed to a peripheral, collar of the first panel.
9. The thermal energy storage bottle of claim 7, wherein the thermal energy storage bottle includes a beverage in the recess.
10. The thermal energy storage bottle of claim 7, wherein the thermal energy storage material is a gel.
11. The thermal energy storage bottle of claim 7, wherein the orthogonal distance between the first and second panels varies within the container compartment.
12. A method of making a thermal energy storage bottle, comprising:
- providing first and second panels, the second panel being offset from the first panel, the second panel having a peripheral edge connected to the first panel to form a container compartment generally coextensive with the second panel, the first and second panels being formed by a polymer, wherein at least a portion of the second panel is translucent, the second panel further defining a hole and including a tube surrounding the hole and projecting away from the container compartment, the tube forming a conduit to allow the insertion of a thermal energy storage material into the container compartment;
- sealing the first and second panels to each other;
- inserting a thermal energy storage material into the container compartment through the tube, the thermal energy storage material being colored; and
- permanently closing the tube to seal the container compartment, wherein the translucent portion of the second panel generally has the color of the thermal energy storage material.
13. The method of claim 12, wherein the step of closing the tube further comprises heat sealing the tube.
14. The method of claim 12, wherein the step of closing the tube further comprises sonic welding the tube.
15. The method of claim 12, wherein the orthogonal distance between the first and second panels varies within the container compartment.
16. A thermal energy storage bottle, comprising:
- a first panel having a first panel sidewall, a first panel bottom portion, and a first panel transition area therebetween, the first panel transition area having a generally smooth curvilinear shape, the first panel forming a recess adapted for holding a consumable beverage;
- a second panel, offset from the first panel, having a peripheral edge connected to the first panel to form a container compartment generally coextensive with the second panel, the second panel having a second panel sidewall, a second panel bottom portion, and a second panel transition area therebetween, the second panel transition area having a generally rectilinear shape, the first and second panels forming at least a part of a bottle body;
- a lid positioned on the bottle body; and
- a thermal energy storage material located within the container compartment, wherein the generally rectilinear shape of the second panel transition area maximizes the volume of the container compartment and the generally smooth curvilinear shape of the first panel transition area facilitates the flow of the thermal energy storage material during filling of the container compartment.
17. The thermal energy storage bottle of claim 16, wherein between sixty (60%) percent and eighty (80%) percent of the container compartment is filled with thermal energy storage material.
18. A thermal energy storage bottle, comprising:
- a first panel having a first panel sidewall, a first panel bottom portion, and a first panel transition area therebetween, the first panel transition area having a generally smooth curvilinear shape, the first panel forming a recess adapted to receive a consumable beverage;
- a second panel, offset from the first panel, having a peripheral edge connected to the first panel to form a container compartment generally coextensive with the second panel, the second panel having a second panel sidewall, a second panel bottom portion, and a second panel transition area therebetween, the second panel transition area having a generally rectilinear shape, the second panel defining a hole, the first and second panels forming at least a portion of a bottle body;
- a lid positioned on the bottle body; and
- a tube surrounding the hole and projecting away from the container compartment, the tube forming a conduit to allow the insertion of a thermal energy storage material into the container compartment, the tube being configured to be permanently closed after the tube is sealed, wherein the generally rectilinear shape of the second panel transition area maximizes the volume of the container compartment and the generally smooth curvilinear shape of the first panel transition area facilitates the flow of the thermal energy storage material during filling of the container compartment.
19. The thermal energy storage bottle of claim 18, wherein between sixty (60%) percent and eighty (80%) percent of the container compartment is filled with thermal energy storage material.
Type: Application
Filed: May 27, 2006
Publication Date: Jan 10, 2008
Inventors: Donna Roth (Plymouth, MA), Henry Roth (Plymouth, MA)
Application Number: 11/420,734
International Classification: B65D 6/10 (20060101); B65D 51/16 (20060101); B65D 43/03 (20060101);