Clamp for adjustable height scaffolds
A lock for mounting an angle bracket on a dimpled upright comprising a first side member and a second side member, a load bearing inner jaw and a load bearing outer jaw coupled to the side members with at least one of the jaws comprising a roller jaw having a size and shape to matingly engage with at least one dimple on a dimpled upright surface without marking or galling the upright surface, and a mounting device adapted to couple the side members to the angle bracket with the side members rotatable about a pivot axis of the mounting device relative to the angle bracket.
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STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENTNone
REFERENCE TO A MICROFICHE APPENDIXNone
FIELD OF THE INVENTIONThis invention relates generally to adjustable height platform supports and more specifically, to an improved clamp for adjustable height scaffolds.
BACKGROUND OF THE INVENTIONAdjustable height platform supports are well known in the art and are generally used to perform elevated work in the construction and renovations of buildings. The adjustable height platform supports typically comprise four main elements, namely an upright, a bracket assembly for supporting a platform, a jack or “block and tackle” for raising and lowering the bracket assembly on the upright, and a means for holding the upper end of the upright in place.
Two types of adjustable height platform supports with uprights constructed of wood or rubber-backed aluminum are well known and widely used in the art. An example of an adjustable height platform support with the upright constructed of wood is shown in Hoitsma U.S. Pat. No. 2,216,912. The Hoitsma patent discloses a bracket assembly in which a jack is used to raise and lower the bracket assembly. This type of bracket assembly is referred to as a pump jack, which typically includes a frame having an upper and a lower shackle member supported by the frame.
Another example of an adjustable height platform support with a wooden upright is shown in U.S. Pat. No. 2,342,427 to Henry J. Riblet (herein after “Riblet '427 patent”). The Riblet '427 patent discloses a bracket assembly that is raised and lowered by a “block and tackle.” This type of bracket assembly that is mounted on an upright has been commonly referred to in the art as the “Painter's Pole.” In the Painter's Pole bracket assembly, an inner jaw of a shackle of the Painter's Pole bracket assembly is located below a plane containing both the fulcrum axis and an outer jaw of the shackle. A load on the angle bracket of the Painter's Pole bracket assembly provides a turning movement on the shackle, which activates the shackle by bringing both jaws, namely the outer jaw and an inner jaw of the shackle into contact with the upright when the width of the upright exceeds a “design width,” thereby activating the lock. Accordingly, a load actuated lock which function in this manner is referred to as a load activated lock.
Examples of adjustable height platform supports, which use an aluminum upright to include U.S. Pat. No. 4,597,471 to Anderson and U.S. Pat. No. 5,259,478 to Berish et al. It should be noted that the Anderson patent and the Berish patent both adapt aspects of the Hoitsma pump jack mechanism.
Although the adjustable height platform supports of the prior art generally works for their intended purpose, one of the major problems associated with the use of adjustable height scaffolds is the propensity of the shackles to lose its grip on the upright, especially after the uprights have been worn down through prolonged or extensive use, thereby resulting in the uncontrolled sliding of the adjustable height platform supports down the upright which can lead to worksite accidents.
In attempts to solve the above, U.S. Pat. No. 4,382,488 to Anderson teaches an adjustable platform supports that includes the use of an aluminum upright having a rubber strip containing rivets attached to a surface of the aluminum upright in order to help the shackles grip on the upright. However, backing an aluminum upright with a strip of rubber introduces notable drawbacks including but not limited to significantly increasing both the weight and the cost of the upright while making the safety of the scaffold dependent on the reliability of the rubber strip and the rivets and the adhesive that attaches the rubber strip to the upright.
BRIEF SUMMARY OF THE INVENTIONThe present invention generally comprises an improved clamping system for adjustable height scaffolds that includes an upright having a dimpled upright surface with at least one dimple located thereon and a load bearing jaw of a shackle or lock having a size and shape for matingly engaging the at least one dimple of the upright to prevent uncontrolled sliding of the adjustable height platform supports down the upright without damaging the dimpled upright surface.
In one embodiment of the present invention, the shackle or lock comprises a pair of side members having an inner roller jaw and an outer roller jaw coupled to the side members with at least one of the jaws comprising a load bearing jaw having a plurality of rollers each pivotally mounted on a pair of side plates. The plurality of rollers are each sized and shaped to engage the dimpled upright surface to help prevent uncontrolled sliding of the adjustable height platform supports down the upright without marking, galling, or damaging the dimpled upright surface thereby prolonging the life of the upright. The lock also includes a fulcrum bar adapted to couple the side members to an angle bracket with the side members rotatable about an axis of the fulcrum bar relative to the angle bracket.
DESCRIPTION OF THE PRIOR ARTU.S. Pat. No. 2,216,912 teaches a bracket assembly in which a jack is used to raise and lower the bracket assembly.
U.S. Pat. No. 2,342,427 teaches a bracket assembly, which is raised and lowered by the “block and tackle.”
U.S. Pat. No. 4,382,488 teaches a pump jack upright pole formed of an elongated metal pole having a rubberized surface formed on only one aide of the metal pole.
U.S. Pat. No. 4,597,471 teaches a pump jack release mechanism actuated without the operator having to extend the operator's foot over an edge of the platform.
U.S. Pat. No. 5,259,478 teaches a pump jack having a protective cover for a crank down portion of the pump jack to avoid hazards upon wear of the roller.
The present invention generally comprises an improved clamping system for adjustable height scaffolds that includes an upright having a dimpled upright surface comprising of peaks and valleys located thereon and a load bearing jaw of a shackle or lock having a size and shape for matingly engaging the at least one dimple of the upright to help prevent uncontrolled sliding of the adjustable height platform supports down the upright by providing for a more positive locking arrangement without damaging the dimpled upright surface.
Dimpled upright 11 includes an inner surface 11a having a plurality of dimples 27 thereon and a flat or planar outer surface 11b. Although upright 11 can be made from a variety of materials, upright 11 is preferably made of an elastically non-deformable material such as but not limited to aluminum or plastic. In regards to the dimple upright surface of the present invention, although the dimple upright surface can be secured to the upright after the upright is formed, such as an aftermarket kit, the dimple upright surface is preferable integrally formed on the upright.
In regards to angle bracket 12, vertical leg 14 of angle bracket 12 is shown in
The lower bracket cage 16 of bracket assembly 10, as shown in the embodiment of
In regards to load-activated lock 15,
In regards to inner roller jaw 24 and outer roller jaw 25 of load activated lock 15, inner roller jaw 24 and outer roller jaw 25 function generally as roller jaws that rollingly engage the surfaces of the upright without leaving a mark or damaging the surfaces of the upright. As such, roller jaws 24 and 25 may be used on uprights having various types of surfaces. For example, the contact surface of the upright may be a smooth aluminum surface.
A feature of the present invention is that at least one of the roller jaw engages at least one of the dimples located on a surface of the upright. Although the dimples of the dimple upright surface of the present invention can comprise of various shapes and sizes, the dimples of
In the embodiment of
Since the outer roller jaw 25 comprises also a roller, load activated lock 15 further provides for a structure which will lock on upright 11 and roll up and down dimpled upright 11 without damaging upright 11.
In regards to lower bracket cage 16 and load activated lock 15, lower bracket cage 16 and load activated lock 15 cooperate to mount angle bracket 12 onto upright 13 as shown in
In further regards to load activated lock 15, as shown in
As shown in
It is noted that the method for rotating the inner and outer roller jaws 24 and 25 with respect to side members 21 and 21a is not limited to the embodiment shown in
It is also noted that the load-activated lock of the present invention is not limited to a generally U-shaped band having spaced apart, parallel side members, a cross member, and free or open end. Rather, U-shaped band 20 may be replaced by alternative device, such as for example a pair of spaced apart side members. Load activated lock 15 is also not limited to the particular size and shape of side members 21 and 21a. Rather, side members 21 and 21a may be replaced with side members having different sizes and shapes and side members that include orifices that differ in size and shape from orifices 29 and 30.
Disposing fulcrum pivot axis 43a in the same plane as the roller jaw axes 44a and 45a renders lock 39 a load activated lock if a means (not shown) is provided so that outer roller jaw axis 45a is maintained above fulcrum pivot axis 43a, since a vertical load placed upon horizontal leg 38 of angle bracket 37 creates an inward force on inner roller jaw 44 of lock 39 or a force moving inner roller jaw 44 into engagement with upright 35 which will maintain outer roller jaw 45 in contact with dimpled outer surface 35a of upright 35.
Bracket assembly 46 includes a lock 52, which differs from load-activated lock 15 of bracket assembly 10 in the location of a fulcrum bar 53 with respect to angle bracket 50. Specifically, fulcrum bar 53 of lock 52 connects the free ends of a pair of identical side members with a pair of linkage members 55 through the disposition of fulcrum bar 53 through an orifice (not shown) formed at an end of each of linkage members 55. Note that only a free end 54a of a side member 54 is shown in
Linkage members 55, in turn, are coupled to angle bracket 50 by a generally cylindrical rod 56. Rod 56 provides a fixed pivoting axis about which linkage members 55 are free to rotate relative to angle bracket 50. The pivoting of the side members of lock 52 with respect to linkage members 55 enables the side members to pivot with respect to angle bracket 50. However, it should be noted that since the side members are connected indirectly to angle bracket 50, the pivot axis about which the side members pivot with respect to angle bracket 50 is not in a fixed location relative to the angle bracket 50 and is dependent on the location or position of linkage members 55.
The pivoting of linkage members 55 relative to angle bracket 50 permits both an inner roller jaw 57 and an outer roller jaw 58 of lock 52 to contact an inner surface 47a and an outer surface 47b of upright 47. It should be noted that the configuration of rod 53 can comprises various forms. Dimpled upright 47 of
Inner roller jaw 61a and outer roller jaws 61b are spaced apart on a pair of side plates so that inner roller jaw 61a and outer roller jaws 61b each engage a similar dimple region on a dimpled surface 64a of dimpled upright 64. Note that only one plate 63 of pair of the side plates is shown in
A feature of the embodiment of
Outer jaw 62 of load activated lock 60 comprises a pair of spaced apart roller jaws 62a and 62b that are pivotally mounted between a pair of side plates which in turn are mounted on pin 68 between side members 66 and pivotable about a pivot axis 68a so that roller jaws 62a and 62b is engageable to a flat surface 64b of upright 64. Note that only one plate 67 of the pair of side plates is shown in
In general regards to the roller jaws of the present invention, it is to be understood that the roller jaws of the present invention is not limited to a circular-shaped cross section and can comprise any cross sectional shape that allows the outer surface of the roller jaws to engage the surface of the dimpled upright continuously without abrading, marring, or damaging the surface of the dimpled upright.
A dimple 74 of a dimpled surface 73a, which comprises an inner surface of upright 73, is shown in
In operation, the presence of a vertical force, V, applied to fulcrum bar 85 causes lock 72 to turn and bring first roller jaw 81 and second roller jaw 82 into clamping engagement with the surfaces 73a and 73b of upright 73. The frictional resistance from the engagement between first roller jaw 81 and dimpled surface 73a and the frictional resistance from the engagement between second roller jaw 82 flat surface 73b maintains lock 72 at a desired vertically stationary position on upright 73. Since the lower edge of dimple 74 is offset, when first roller jaw 81 engages dimple 74, the lower edge of dimple 74 provides a further positive resistance against uncontrolled sliding of the lock down upright 73 as lock 72 is not solely relying on the frictional resistance between the engagement of roller jaws 81, 82 with the surfaces 73a and 73b of upright 73.
It is noted that in the embodiment of
Referring to
In the operation of the embodiment of
A feature of the embodiment of
Claims
1. A lock for prolong the life of an adjustable height scaffold comprising:
- a first side member and a second side member;
- a load bearing inner jaw and a load bearing outer jaw coupled to the side members with at least one of the jaws comprising a roller jaw having a size and shape to matingly engage with at least one dimple on a dimpled upright surface without marking or galling the dimpled upright surface while preventing uncontrolled sliding; and
- a mounting device adapted to couple the side members with the side members rotatable about a pivot axis of the mounting device for raising and lowering the lock.
2. The lock of claim 1 wherein the mounting device comprises a fulcrum bar adapted to couple the side members to an angle bracket with the side members rotatable about a pivot axis of the fulcrum bar relative to the angle bracket.
3. The lock of claim 1 wherein the first side member and the second side member form a generally U-shaped band with the side members each having an attached end and a free end.
4. The lock of claim 3 including a pair of linkage members connecting the free end of the side members to an angle bracket with the side members rotatable about a pivot axis of the fulcrum bar relative to the linkage members.
5. The lock of claim 2 including a bracket cage coupled to the angle bracket.
6. The lock of claim 1 wherein the side members includes a first orifice and a second orifice with the first orifice disposed beneath a plane defined by the pivot axis of the mounting device and the second orifice.
7. The lock of claim 1 wherein a contact region of the inner jaw and a contact region of the outer jaw are co-linear with the pivot axis of the mounting device with a distance between the contact region of the outer jaw and the contact region of the inner jaw being greater than the maximum width of an upright to enable the up and down movement of the lock on the upright through the rotation of the lock in a counter clockwise direction.
8. The lock of claim 1 wherein the load bearing inner jaw comprises an inner roller jaw and the load bearing outer jaw comprises an outer roller jaw with the roller jaws engaging the upright surface without marking or galling the upright surface.
9. The lock of claim 8 wherein a pivot axis of the inner roller jaw is disposed beneath a plane defined by a pivot axis of the outer roller jaw and the pivot axis of the mounting device.
10. The lock of claim 8 wherein one of the roller jaws comprises a dimple engaging roller jaw.
11. The lock of claim 8 wherein the lower edge of the dimple is offset to provide a positive resistance against uncontrolled sliding of the lock.
12. The lock of claim 8 wherein the pivot axis of the mounting device is disposed in the same plane as an axis of the inner roller jaw and an axis of the outer roller jaw.
13. The lock of claim 10 wherein the dimple engaging roller jaw includes a pair of outer roller jaws comprising rubber cylinder and an inner roller jaw located between the outer roller and comprising a metal with the roller jaws mounted between a pair of side plates.
14. A lock for prolong the life of an adjustable height scaffold comprising:
- a dimpled upright surface having at least one integral dimple thereon;
- a pair of side members;
- an outer roller jaw and an inner roller jaw coupled to the side members with at least one of the roller jaws comprising a dimple engaging roller jaw having a size and shape to matingly engage with at least one dimple on the dimpled upright surface without marking or galling the dimpled upright surface to prevent uncontrolled sliding of the lock while prolong the life of the dimpled upright surface; and
- a fulcrum bar adapted to couple the side members to an angle bracket with the side members rotatable about an axis of the fulcrum bar relative to the angle bracket.
15. The lock of claim 14 including an upper bracket cage and a lower bracket cage for capturing a dimpled upright and balancing the torque created by placing a load on a horizontal arm of the angle bracket.
16. The lock of claim 14 wherein at least one of the roller jaws comprises a plurality of rollers each pivotally mounted on a pair of side plates with the plurality of rollers each having a size and shape to contact the dimpled upright surface without marking or galling the dimpled upright surface.
17. The lock of claim 14 wherein a contact region of the inner jaw and a contact region the outer jaw are co-linear with the pivot axis of the fulcrum bar with a distance between the contact region of the outer jaw and the contact region of the inner jaw being greater than the maximum width of a dimpled upright to enable the up and down movement of the lock on the dimpled upright through rotation of the lock in a counter clockwise direction.
18. The lock of claim 14 wherein a pivot axis of the inner roller jaw is disposed beneath a plane defined by a pivot axis of the outer roller jaw and the pivot axis of the mounting device.
19. A lock for an adjustable height scaffold comprising:
- a dimpled upright surface having at least one dimple integrally form thereon;
- a pair of side members;
- an inner roller jaw and an outer roller jaw coupled to the side members with at least one of the jaws comprising a plurality of rollers each pivotally mounted on a pair of side plates with the plurality of rollers each having a size and shape to contact the dimpled upright surface without marking or galling the dimpled upright surface to prevent uncontrolled sliding of the lock on the upright while prolonging the life of the dimpled upright surface; and
- a fulcrum bar adapted to couple the side members to an angle bracket with the side members rotatable about an axis of the fulcrum bar relative to the angle bracket.
20. The lock of claim 19 including a bracket cage coupled to the angle bracket.
Type: Application
Filed: Feb 20, 2007
Publication Date: Feb 28, 2008
Inventor: Henry J. Riblet (Bermuda Dunes, CA)
Application Number: 11/708,506
International Classification: A47G 29/02 (20060101);