REINFORCING STRUCTURE FOR PLASTIC LID
A plastic closing lid for a storage container, the closing lid having a length dimension and a shorter width dimension. The lid defining a receiving channel extending lengthwise and a stiffening component captured within said receiving channel.
The present application is a Continuation-in-Part of and claims the benefit of U.S. Provisional Patent Application Ser. No. 60/900,907, filed Feb. 12, 2007, entitled “REINFORCING STRUCTURE FOR PLASTIC LID” which is hereby incorporated by reference in its entirety.
BACKGROUND OF THE INVENTIONStorage containers for the containment of discrete articles, such as medical devices, equipment and instruments typically include a storage tray and closing lid combination. Typical materials for either the tray or the lid or both include steel, aluminum, other metals, and plastics. Size variations, whether in length, width or depth, are also common for these types of storage containers.
One concern that has been recognized is the flexible nature of plastic closing lids when the longer dimension (length) reaches a certain size, depending on the material, material thickness, and other design variables. This lid flexibility can be influenced to some extent on the plastic selected for the molding or forming process as well as the material thickness that is molded or formed. Other influencing factors include the length dimension and the presence or absence of stiffening ribs, bosses, channels, etc., that are part of the unitary lid construction and that might be able to provide some degree of stiffening or reinforcing to the lid, adding to its rigidity. For the most part, these added forms need to run length-wise with a sufficient length to actually add to the stiffness of the lid and reduce or lessen its flexibility. Handling of the closing lid and assembly of the lid onto the tray are facilitated by added lid stiffening or rigidity. There may also be a customer benefit in terms of the overall product construction not appearing to be cheap or flimsy. As used herein “reinforcing” of the closing lid is achieved by adding a stiffening component to increase the rigidity.
Perhaps a less intuitive aspect of having a flexible closing lid as one portion of a storage container is the number of slide latches (as one example of the type that can be used) that is required for securely connecting or attaching the closing lid to the tray. When the closing lid is constructed of a size, shape, and material that results in overall lid flexibility, it is likely that four slide latches will be used. There is typically a slide latch on each end and a slide latch on each side. While the reference herein is made to a slide latch, it should be understood that any type of latching or closing mechanism should be suitable at those four spaced-apart locations. By reinforcing the closing lid according to the present disclosure, it is envisioned that only two oppositely-disposed latches would be required to properly secure the closing lid to the tray in order to create the desired storage container. The anticipated arrangement when only two latches are used is to position one latch on each side. When tray-lifting handles are provided and are used as lid-latching members, the stiffening members disclosed herein are considered to be sufficient to provide the requisite lid rigidity such that no other latches of any type are needed.
The addition of molded-in or formed-in shapes to the unitary lid construction normally require some amount of added material and this in turn equates to added mold expense. One consideration is the amount of added material that is required to achieve the desired closing lid reinforcement. Another consideration is whether molded-in or formed-in shapes might interfere with any forms that are used for stacking of one container onto another container. Aesthetically, there may be concerns if the top surface of the lid is filled with stiffening forms in lieu of customer decals or labels, for example. Further, once the mold or vacuum-formed tooling is fixed for these stiffening shapes, it is not economical to change or offer design alternatives to customers, particularly to those customers that do not need, want, or want to pay for these lid stiffening features.
The disclosed embodiments address this lid flexibility/lid stiffness issue by capturing a metal or rigid plastic tube or rod in a molded, lengthwise channel or groove, allowing the rigidity of the stiffening component to noticeably reduce the degree of flexibility or flexing of the lid. In order to effectively stiffen the lid, the stiffening component needs to be of adequate length and preferably centered between the ends of the lid. The stiffening component can alternatively be fabricated out of other materials and formed in other shapes. This stiffening component can be mechanically captured by the form or shaping of the channel, or bonded into position with a suitable adhesive, or configured as a molded-in or formed-in insert. A further way of capturing the stiffening component is to lay it in a groove or channel and then enclose the tube with an outer layer or cover. This outer layer or cover can be molded or adhesively bonded or ultrasonically welded into position.
A containment case, as referenced herein, that is suitable for use with the disclosed reinforced plastic lid, is constructed and arranged according to U.S. patent application Ser. No. ______, entitled Containment-Case With Latching Handle, filed (Feb. 11, 2008), and further identified by Attorney Reference 8036-48.
BRIEF SUMMARYA plastic closing lid for a storage container, the closing lid having a length dimension and a shorter width dimension. The lid defining a receiving channel extending lengthwise and a stiffening component captured within said receiving channel.
One object of the present invention is to provide an improved plastic closing lid. Related objects and advantages will be apparent from the following description.
For the purposes of promoting an understanding of the disclosure, reference will now be made to the embodiments illustrated in the drawings and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the disclosure is thereby intended, such alterations and further modifications in the illustrated device and its use, and such further applications of the principles of the disclosure as illustrated therein being contemplated as would normally occur to one skilled in the art to which the disclosure relates.
Referring to
One characteristic of plastic closing lids of the type generally illustrated herein is the flexibility of the lid due to its size and material. Depending on the length (L) and width (W) dimensions, the material, the material thickness, and any added (molded) forms for stiffening, the typical plastic lid will exhibit some degree of flexibility. In terms of handling, assembly to or removal from the tray, and overall customer impressions of product quality, a lid with too much flexibility is not desired. While flexibility is a relative concept, if the lid is too flexible, it will be considered flimsy and not representative of a quality product. Further, if the lid is too flexible, the aforementioned concerns about handling and assembly to or removal from the tray will also be realized. Lids with the typical degree of flexibility would also typically require four latches, such as the referenced slide latches (see the four locations of
The issue then for the manufacturer of such a plastic lid is how to reinforce the lid by adding rigidity (i.e., stiffening) to the lid in order to reduce the flexibility, without creating other design problems or issues and without significantly adding to the overall cost of the lid. The approach selected, as disclosed herein, is to capture a rigid stiffening component in a molded or vacuum-formed channel or groove or similar receiving recess. Whether the channel or groove or recess is of a continuous length or formed or in a plurality of spaced-apart segments, they are formed as a unitary part of the molded or formed plastic lid. The stiffening component is preferably a metal tube, but alternatively can be fabricated from a rigid plastic or other material and can be a rod or some other shape.
Lid 20 includes a pattern of molded channels, grooves and related forms (raised ribs) extending around the periphery of the lid, across the upper surface of the lid, and around the latching handle areas. The peripheral raised ribs 20a that are adjacent the outer peripheral edge of lid 20 include and define open channels 20b that are formed (i.e., integrally molded) into the raised rib shape that extends above upper surface 20c, as is illustrated in
As noted, lid 20 includes outer raised rib forms, similar to raised rib 20a, specifically raised ribs 20d around the receiving area 20e for a latching handle (not illustrated). These ribs 20d are constructed and arranged to receive properly sized and shaped stiffening members, if that would be desired. However, the maximum benefit from the addition of a stiffening member is a length-wise member that is generally parallel to the length dimension “L” of lid 20. Four smaller raised ribs 20f are formed in the interior panel portion of lid 20. While these raised ribs 20f could be configured to also receive a smaller diameter stiffening member, it is anticipated that larger stiffening members in the peripheral ribs 20a will add sufficient reinforcement and rigidity to lid 20.
Referring to
The raised rib construction of lid 20 includes raised forms that are predominantly above upper surface 20c. These rib forms are illustrated in
With continued reference to
One option for the forms of
Referring to
Referring now to
Since tube 29 cannot be captured by groove 41, so as to remain within groove 41 in a securely retained condition, either an adhesive must be used or some type of capturing cover, see
A still further option for securely capturing tube 29 is to insert mold the tube 29 in position at the time of molding or forming the corresponding lid 45, noting that lid 45 is otherwise virtually identical to lids 20 and 42. The molded-in insert concept involves positioning the selected tubes 29 in their desired position within the mold or forming tooling and then molding or forming the plastic of the lid around each tube 29.
With regard to the closing lids illustrated in
A still further option would be to place the stiffening tube 29 into a formed corner, most likely formed as a right angle such that the tube 29 would be contacted on two sides 90 degrees apart. This type of interior right angled corner may exist, depending on the form of the lid edge and how it is shaped to attach to the tray. In this construction, those same capturing techniques would be required. Either a snap-fit or the use of an adhesive to secure the tube 29 in position or the use of some covering component that could either be adhesively bonded in position or ultrasonically welded, for example.
Referring now to
Raised ribs 51 and 53 (as well as ribs 50a and 50c) provide some degree of stiffening for the plastic closing lid 50, depending on the size of the ribs, the wall thickness, the type of plastic being used, the length, etc., even without any stiffening component installed into the defined channel. For added stiffening of lid 50, each rib 51 and 53 is arranged and is shaped so as to receive a corresponding stiffening member 58, see
While the preferred embodiment of the invention has been illustrated and described in the drawings and foregoing description, the same is to be considered as illustrative and not restrictive in character, it being understood that all changes and modifications that come within the spirit of the invention are desired to be protected.
Claims
1. In combination:
- elongate, lid-stiffening member; and
- a plastic lid for a storage tray, said plastic lid having a length dimension and a shorter width dimension and being constructed and arranged with an elongate rib defining an interior channel, said interior channel being constructed and arranged for receiving said lid-stiffening member.
2. The combination of claim 1 wherein said plastic lid including a tray-facing surface and opposite thereto an outer surface, said elongate rib being constructed and arranged in a raised configuration so as to extend above an adjacent portion of said outer surface.
3. The combination of claim 2 wherein said lid-stiffening member is generally cylindrical and said interior channel is part-cylindrical.
4. The combination of claim 3 wherein said interior channel includes a channel opening that is defined by a pair of spaced-apart, facing rib edges.
5. The combination of claim 4 wherein said generally cylindrical, lid-stiffening member includes a diameter dimension and said facing rib edges have a distance of separation that is smaller than said diameter dimension.
6. The combination of claim 5 wherein said generally cylindrical, lid-stiffening member is a metal tube.
7. The combination of claim 4 wherein said channel opening opens in a downward direction adjacent said tray-facing surface.
8. The combination of claim 4 wherein said channel opening opens in an upward direction away from said outer surface.
9. The combination of claim 1 wherein said plastic lid includes a tray-facing surface and opposite thereto an outer surface, said elongate rib being constructed and arranged in a raised configuration so as to extend beyond an adjacent portion of said tray-facing surface.
10. The combination of claim 9 wherein said lid-stiffening member is generally cylindrical and said interior channel is part-cylindrical.
11. The combination of claim 10 wherein said interior channel includes a channel opening that is defined by a pair of spaced-apart, facing rib edges.
12. The combination of claim 11 wherein said generally cylindrical, lid-stiffening member includes a diameter dimension and said facing rib edges have a distance of separation that is smaller than said diameter dimension.
13. The combination of claim 12 wherein said generally cylindrical, lid-stiffening member is a metal tube.
14. The combination of claim 1 wherein said elongate rib extends in a direction that is generally parallel to said length dimension.
15. The combination of claim 14 which further includes:
- second, elongate, lid-stiffening member; and
- a second, elongate rib that is spaced-apart from said first elongate rib, said second elongate rib defining an interior channel that is constructed and arranged for receiving said second, elongate, lid-stiffening member.
16. The combination of claim 15 wherein said first and second elongate ribs are substantially parallel to each other.
17. The combination of claim 16 wherein said first and second lid-stiffening member are each generally cylindrical and wherein each interior channel is part-cylindrical.
18. The combination of claim 17 wherein each interior channel includes a channel opening that is defined by a pair of spaced-apart, facing rib edges.
19. The combination of claim 18 wherein said each lid-stiffening member includes a diameter dimension and each pair of facing rib edges have a distance of separation that is smaller than each of said diameter dimensions.
20. In combination:
- an insertable, lid-stiffening component; and
- a plastic lid for a storage tray, said plastic lid being constructed and arranged with a plurality of rib sections, said plurality of rib sections being positioned in different locations on said lid and extending in different directions, at least one rib section of said plurality of rib sections defining an interior channel and said lid-stiffening component being constructed and arranged to be manually inserted into the interior channel of said at least one rib section for adding stiffening to said plastic lid.
21. The combination of claim 20 wherein said plastic lid includes a tray-facing surface and opposite thereto an outer surface, said at least one rib section being constructed and arranged in a raised configuration so as to extend above an adjacent portion of said outer surface.
22. The combination of claim 21 wherein said lid-stiffening component is generally cylindrical and said interior channel is part-cylindrical.
23. The combination of claim 22 wherein said interior channel includes a channel opening that is defined by a pair of spaced-apart, facing rib edges.
24. The combination of claim 23 wherein said lid-stiffening component includes a diameter dimension and said facing rib edges have a distance of separation that is smaller than said diameter dimension.
25. The combination of claim 20 wherein said plastic lid having a length dimension and a shorter width dimension and wherein said at least one rib section extends in a direction that is generally parallel to said length dimension.
26. The combination of claim 25 which further includes:
- a second, insertable, lid-stiffening component; and
- a second rib section that is spaced-apart from said at least one rib section, said second rib section defining an interior channel that is constructed and arranged for receiving said second, insertable, lid-stiffening component.
27. The combination of claim 26 wherein said at least one rib section and second rib section are substantially parallel to each other.
28. A lid assembly for a storage tray comprising:
- a plastic lid body having a length dimension and a shorter width dimension; and
- a lid-stiffening component that is insert-molded into said lid body.
29. The lid assembly of claim 28 wherein said lid-stiffening component is constructed and arranged so as to extend in a direction that is substantially parallel with said length dimension.
30. The lid assembly of claim 29 wherein a second lid-stiffening component is insert-molded into said lid body.
31. The lid assembly of claim 30 wherein said second lid-stiffening component is substantially parallel with said first lid-stiffening component.
32. The lid assembly of claim 31 wherein each lid-stiffening component is a metal tube.
Type: Application
Filed: Feb 11, 2008
Publication Date: Aug 14, 2008
Inventor: Kenneth Lewis Orr (Indianapolis, IN)
Application Number: 12/029,110
International Classification: B65D 41/16 (20060101); B65D 41/02 (20060101);