SYSTEMS AND METHODS FOR FLEXIBLE REVERSAL OF CONDENSER FANS IN VENDING MACHINES, APPLIANCES, AND OTHER STORE OR DISPENSE EQUIPMENT
Systems and methods are provided for operating a condenser fan. The systems and methods may include a compressor and a condenser fan, where the condenser fan is operable in a forward mode and a reverse mode. The systems and methods may further include a programmable timer/microcontroller in communication with the compressor and the condenser fan, where the programmable timer/microcontroller operates the condenser fan between the forward mode and the reverse mode independently of a running cycle of the compressor.
Latest THE COCA-COLA COMPANY Patents:
I. Field of the Invention
The invention relates generally to condenser fans, and more particularly, to the reverse mode of operation of condenser fans in vending machines, appliances, coolers, dispensers, and other electrical equipment for storing or dispensing food and/or beverages.
II. Description of Related Art
Vending machines, appliances, and other store or dispense equipment may have a refrigeration system to maintain or serve the beverages or other products at a dispensing temperature different from the ambient temperature. The refrigeration system typically includes a condenser to compress a refrigerant and an evaporator to evaporate the refrigerant, as is well-known to those of ordinary skill in art. The condenser may be made of metal tubing with condenser fins that increase the surface area for air to contact in order to improve the refrigerant efficiency of the condenser. Furthermore, a condenser fan may be provided to move a larger volume of air across the condenser.
However, because the refrigeration systems in the vending machines, appliances, and other store or dispense equipment are oftentimes mounted near the floor, the air being forced across the condenser fins by the condenser fan contains lint, dust, and dirt. Over time, the lint, dust and dirt builds up on the condenser fins, especially in condensers with tight fins arrangements, thereby resulting in poor airflow across the condenser. Poor airflow across the condenser fins reduces the energy efficiency and performance of the entire refrigeration system, and may cause premature failures in refrigeration system components. Accordingly, there is a need in the industry for systems and methods for flexibly reversing the condenser fan in order to dislodge the lint, dust, and dirt buildup on the condenser.
SUMMARY OF THE INVENTIONAccording to an embodiment of the invention, there is a system for operating a condenser fan. The system includes a compressor and a condenser fan, where the condenser fan is operable in a forward mode and a reverse mode. The system further includes a programmable timer/microcontroller in communication with the compressor and the condenser fan, where the programmable timer/microcontroller operates the condenser fan between the forward mode and the reverse mode independently of a running cycle of the compressor.
According to another embodiment of the invention, there is a method for operating a condenser fan. The method includes providing a compressor, providing a condenser fan, where the condenser fan is operable in a forward mode and a reverse mode, and operating the condenser fan between the forward mode and reverse mode independently of a running cycle of the compressor.
According to yet another embodiment of the invention, there is a system for operating a condenser fan. The system includes a compressor and a condenser fan, where the condenser fan is operable in a forward mode and a reverse mode. The system further includes means for operating the condenser fan between the forward mode and reverse mode independently of a running cycle of the compressor.
Having thus described the invention in general terms, reference will now be made to the accompanying drawings, which are not necessarily drawn to scale, and wherein:
Embodiments of the invention now will be described more fully hereinafter with reference to the accompanying drawings, in which some, but not all embodiments of the invention are shown. Indeed, these inventions may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will satisfy applicable legal requirements. Like numbers refer to like elements throughout.
As will be described in further detail below, embodiments of the invention may provide systems and methods for reversing the condenser fan in vending machines, appliances, coolers, dispensers, and other like store or dispense equipment. Indeed, embodiments of the invention may provide flexibility to reverse the condenser fan at opportunistic times, perhaps independently of a compressor cycle. According to an embodiment of the invention, the condenser fan may be selectively reversed for only a portion of the time that the compressor is running, perhaps in accordance with a preset delay time. According to another embodiment of the invention, the condenser fan may be reversed during a portion of the time when the lights of the store or dispense equipment are turned off. According to still another embodiment of the invention, the condenser fan may be reversed for an amount of time based upon the occurrence of a particular triggering event. For example, the condenser fan may run in reverse before or after every compressor cycle, before or after every other compressor cycle, and the like.
System Overview
The vending machine 100 of
Now referring to the memory 108 of the vending machine 100, the memory 108 may store computer-executable instructions, which when executed by the VMC processor 104, performs one or more of the steps or functions described herein, including providing instructions to the programmable timer/microcontroller 116 described below. The memory 108 may also store historical data, scheduling or configuration data, and/or energy management data for one or more components of the vending machine 100. These vending machine 100 components may include the light output 110 the compressor 112, and the condenser fan 114. Yet other vending machine 100 components may include a condenser, an evaporator, an evaporator fan, patron sensors, vending sensors, payment sensors, energy management agents, event schedulers, and the like. It will be appreciated that variations in the vending machine 100 components described above may be available without departing from embodiments of the invention.
While the memory 108 may be illustrated as a separate module in
Still referring to
The vending machine controller 102 may also transmit updates or new instructions to the programmable timer/microcontroller 116 if the operating specifications of the light output 110, compressor 112, condenser fan 114, or other vending machine 100 components have changed. Although not illustrated in
Many other variations of
Still referring to
Having discussed a system overview for the vending machine 100, several embodiments of programmable timers/microcontrollers 116 for reversing the condenser fan 114 will now be discussed with reference to
Programmable Timers/Microcontrollers
Embodiment #1.
As shown in
As illustrated in
Referring now to condenser fan 114, there is a forward connection 210a and a reverse connection 210b for operating the condenser fan 114 in a forward mode or a reverse mode, respectively. When relay 204 is in the ON position 204b (i.e., compressor 112 is running) and relay 206 is in the OFF position 206a, then the second power source 212b is provided to the forward connection 210a of the condenser fan 114. In this configuration, the condenser fan 114 is connected to the first power source 212a and the second power source 212b according to a forward mode of operation, and thus, the condenser fan 114 runs forward. On the other hand, when relay 204 is in the ON position 204b, then the second power source 212b is provided to the reverse connection 210h of the condenser fan 114. In this configuration, the condenser fan 1114 is connected to the first power source 212a and the second power source 212b according to a reverse mode of operation, and thus, the condenser fan 114 runs in reverse. According to an embodiment of the invention, the preset delay time on the relay 206 may be configured such that the condenser fan runs forward for a first portion of time (e.g. 90%) that the compressor 112 is running while the condenser fan 114 runs in reverse for a second portion of the time that the compressor 112 is running (e.g., 10%).
In addition to controlling the operations of the compressor 112 and the condenser fan 114, the programmable timer/microcontroller 202 may also control the operation of the light output 110. In particular, when relay 208 is in the OFF position 206a (e.g., open, disengaged, etc.), there is an open circuit at relay 208, and the light output 110 is not operative. On the other hand, when relay 208 is in the ON position 206a (e.g., closed, engaged, etc.), light output 110 is connected to the second power source 212b, thereby operating the light output 110. Accordingly, relay 208 may be operated by the programmable timer/microcontroller 202 to enable or disable the light output 10, perhaps using a preset time delay. For example, during a power saving or standby mode, the programmable timer/microcontroller may disable the light output 110 by placing relay 208 in the OFF position 206a. However, during a normal mode, the programmable timer/microcontroller 202 may enable the light output 110 by placing relay 208 in the ON position 206a. These different energy management modes (e.g., standby, normal etc.) may be associated with certain preset time delays for the relay, according to an embodiment of the invention.
Embodiment #2.
As shown in
Still referring to
Referring now to condenser fan 114, there is a forward connection 310a and a reverse connection 310b for operating the condenser fan 114 in a forward mode or a reverse mode, respectively. When relay 304 is in the ON position 304b (i.e., compressor 112 is running) and AC relay 306 is in the reverse position 306a, then the second power source 312b is provided to the reverse connection 310a of the condenser fan 114. Recall that the AC relay 306 is in the reverse position 306a when the light output 110 is not enabled. In this configuration, the condenser fan 114 is connected to the first power source 312a and the second power source 312b according to a reverse mode of operation, and thus, the condenser fan 114 runs in reverse.
On the other hand, when relay 304 is in the ON position 304b, then the second power source 312b is provided to the reverse connection 310b of the condenser fan 114. Recall that the AC relay 306 is in the forward position 306b when the light output 110 is enabled. In this configuration, the condenser fan 114 is connected to the first power source 212a and the second power source 212b according to a forward mode of operation, and thus, the condenser fan 114 runs forward.
According to an embodiment of the invention, relay 308 may include a preset time delay for determining whether the light output 110 is in the OFF position 308a or the ON position 308b. Therefore, when the preset time delay results in the relay 308 switching to the OFF position 308h, then the AC relay 306 is automatically switched to the reverse position 306b. On the other hand, when, the preset time delay of the relay 308 results in the relay 308 switching to the ON position 308a, then the AC relay is automatically switched to the forward position 306a. Other variations of preset time delays for relays 304, 308 are available according to other embodiments of the invention.
Embodiment #3.
Referring to
As shown in
In
Likewise, the condenser fan 114 is also connected to the second power source 412b, and therefore operable, when the relay 406 is in the ON position 406b. More specifically, when relay 406 in the ON position 406b, the condenser fan 114 is operable in the forward mode when relay 410 of the daughter board 403 is in the forward position 410a. On the other hand, the condenser fan 114 would be operable in the reverse mode if relay 410 were in the reverse position 410h. According to an embodiment of the invention, either or both of the relay 406 and the relay 410 may also include a preset time delay that is operative based upon the occurrence of a predetermined event. As described above, this predetermined event may be the beginning or end of a compressor 112 cycle, the beginning or end of every other compressor 112 cycle, and the like. Therefore, upon the occurrence of a particular triggering event, relay 406 may be placed in the ON position 406b for a preset amount of time and similarly, relay 410 may be placed in the forward position 410b for a predetermined amount of time. Accordingly, the condenser fan 114 may operate in a reverse mode of operation for a predetermined amount of time that is independent of the compressor 112 cycle. Other variations of the reversal of the condenser fan 114 may be provided without departing from embodiments of the invention.
Many modifications and other embodiments of the inventions set forth herein will come to mind to one skilled in the art to which these inventions pertain having the benefit of the teachings presented in the foregoing descriptions and the associated drawings. Therefore, it is to be understood that the inventions are not to be limited to the specific embodiments disclosed and that modifications and other embodiments are intended to be included within the scope of the appended claims. Although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation.
Claims
1. A system for operating a condenser fan, comprising:
- a compressor;
- a condenser fan, wherein the condenser fan is operable in a forward mode and a reverse mode; and
- a programmable timer/microcontroller in communication with the compressor and the condenser fan, wherein the programmable timer/microcontroller operates the condenser fan between the forward mode and the reverse mode independently of a running cycle of the compressor.
2. The system of claim 1, wherein the condenser fan includes one of a scroll motor, a permanent split capacitor (PSC) motor and an electronically commutated blower (ECM) motor.
3. The system of claim 1, wherein the programmable timer/microcontroller operates the condenser fan according to at least one first preset time delay, and wherein the programmable timer/microcontroller operates the compressor between the forward mode and the reverse mode according to at least one second preset time delay.
4. The system of claim 3, wherein the at least one first present time delay and the at least one second preset time delay is determined at least in part by one of (i) a back office, and (ii) a merchant-owner, a route supervisor, or a bottler.
5. The system of claim 1, wherein the programmable timer/microcontroller operates the condenser fan and the compressor according to one or more schedules.
6. The system of claim 1, further comprising a first relay and a second relay, wherein the programmable timer/microcontroller includes at least the first relay, wherein the first relay operates to provide power from a power source to the condenser fan, and wherein the second relay selects between the forward mode and the reverse mode for the condenser fan.
7. The system of claim 6, wherein at least one of the first relay and the second relay operate according to a preset time delay.
8. The system of claim 6, wherein the second relay is coupled to a light output, wherein an operation of the light output determines whether the second relay selects the forward mode or the reverse mode for the condenser fan.
9. The system of claim 8, wherein second relay automatically selects the reverse mode when the light output is one of (i) off and (ii) in standby.
10. The system of claim 6, wherein the second relay is an AC relay.
11. The system of claim 6, wherein the programmable timer/microcontroller includes a third relay, wherein the third relay operates to provide power from the power source to the light output.
12. The system of claim 6, wherein the programmable timer/microcontroller includes a third relay, wherein the third relay operates to provide power from the power source to the compressor.
13. The system of claim 6, wherein the first relay further operates to provide power from the power source to the compressor, wherein both the compressor and the condenser fan are inoperable when the first relay disconnects power to the compressor and condenser fan.
14. The system of claim 6, wherein the programmable timer/microcontroller comprises a main board and a daughter board, wherein the first relay is included on the main board and the second relay is included on the daughter board.
15. The system of claim 6, wherein prior to operating the condenser fan in the reverse mode, the first relay is disengaged to disconnect the condenser fan from the power source to allow the condenser fan to decelerate from a forward speed to the substantially zero speed.
16. The system of claim 6, wherein the second relay selects the reverse mode for the condenser fan for a preset amount of time upon the occurrence of a triggering event associated with the compressor.
17. The system of claim 16 wherein the triggering event is a beginning or end of the running cycle for the compressor.
18. A method for operating a condenser fan, comprising:
- providing a compressor;
- providing a condenser fan, wherein the condenser fan is operable in a forward mode and a reverse mode; and
- operating the condenser fan between the forward mode and reverse mode independently of a running cycle of the compressor.
19. The method of claim 18, wherein the condenser fan includes one of a scroll motor, a permanent split capacitor (PSC) motor, and an electronically commutated blower (ECM) motor.
20. The method of claim 18, further comprising providing a programmable timer/microcontroller, wherein operating the condenser fan includes the programmable timer/microcontroller operating (i) the condenser fan between the forward mode and the reverse mode according to at least one first preset time delay, and (ii) the compressor according to at least one second preset time delay.
21. The method of claim 20, wherein the at least one first present time delay and the at least one second preset time delay is determined at least in part by one of (i) a back office, and (ii) a merchant-owner, a route supervisor, or a bottler.
22. The method of claim 18, further comprising providing a programmable timer/microcontroller, wherein operating the condenser fan includes the programmable timer/microcontroller operating the condenser fan and the compressor according to one or more schedules.
23. The method of claim 18, further comprising providing a first relay and a second relay, wherein at least the first relay is included with a programmable timer/microcontroller, wherein the first relay operates to provide power from a power source to the condenser fan, and wherein the second relay selects between the forward mode and the reverse mode for the condenser fan.
24. The method of claim 23, wherein at least one of the first relay and the second relay operate according to a preset time delay.
25. The method of claim 23, wherein the second relay is coupled to a light output, wherein an operation of the light output determines whether the second relay selects the forward mode or the reverse mode for the condenser fan.
26. The method of claim 25, wherein second relay automatically selects the reverse mode when the light output is one of (i) off and (ii) in standby.
27. The method of claim 23, wherein the second relay is an AC relay.
28. The method of claim 23, further comprising providing a third relay with the programmable timer/microcontroller, wherein the third relay operates to provide power from the power source to the light output.
29. The method of claim 23, wherein the programmable timer/microcontroller includes a third relay, wherein the third relay operates to provide power from the power source to the compressor.
30. The method of claim 23, wherein the first relay further operates to provide power from the power source to the compressor, wherein both the compressor and the condenser fan are inoperable when the first relay disconnects power to the compressor and condenser fan.
31. The method of claim 23, wherein the programmable timer/microcontroller comprises a main board and a daughter board, wherein the first relay is included on the main board and the second relay is included on the daughter board.
32. The method of claim 23, wherein prior to operating the condenser fan in the reverse mode, disengaging the first relay to disconnect the condenser fan from the power source to allow the condenser fan to decelerate from a forward speed to the substantially zero speed.
33. The method of claim 23, wherein the second relay selects the reverse mode for the condenser fan for a preset amount of time upon the occurrence of a triggering event associated with the compressor.
34. The method of claim 33, wherein the triggering event is a beginning or end of the running cycle for the compressor.
35. A system for operating a condenser fan, comprising:
- a compressor;
- a condenser fan, wherein the condenser fan is operable in a forward mode and a reverse mode; and
- means for operating the condenser fan between the forward mode and reverse mode independently of a running cycle of the compressor.
Type: Application
Filed: Mar 29, 2007
Publication Date: Oct 2, 2008
Applicant: THE COCA-COLA COMPANY (Atlanta, GA)
Inventor: Son Van Tran (Alpharetta, GA)
Application Number: 11/693,595
International Classification: F25B 19/00 (20060101);