Enclosure system and method of use
An enclosure system and method for customizing the appearance of an enclosure includes an enclosure which has two spaced apart receiving rails. A panel assembly having two spaced apart rails is fabricated so that the rails of the panel assembly will precisely engage and slide along the receiving rails of the enclosure. Spacers ensure that the width of the panel assembly is slightly less than the width of the receiving rails of the enclosure. In a second embodiment, the panel assembly rails are spaced apart the desired distance by at least one connecting member.
This application claims the filing benefit under 35 U.S.C. §119(e) of U.S. Provisional Application No. 60/933,417, filed Jun. 6, 2007, which is herein incorporated by reference.
TECHNICAL FIELDThe present invention pertains generally to enclosures, and more particularly to an enclosure system and method which permits rapid customization of the appearance of the enclosure and facilitates the use of non-metal custom artistic panels.
BACKGROUND OF THE INVENTIONEnclosures such as those which contain electronic components are typically fashioned from metal. Many such enclosures have a removable panel which provides access to the interior of the enclosure. While the removable panels are structurally functional, they typically lack in aesthetic appeal.
BRIEF SUMMARY OF THE INVENTIONThe present invention is directed to an enclosure system and method for customizing the appearance of an enclosure. The present invention permits the appearance of the enclosure to be easily and rapidly changed by inserting a decorative panel assembly (cartridge) of a desired look or feel (e.g. wood, marble, glass, mosaic, clay, carbon fiber, etc.). The panel assembly includes two rails which are connected to the edges of a panel member. The panel assembly rails slidably engage the receiving rails of the enclosure so that the panel assembly may be easily slid into and removed from the enclosure.
The present invention overcomes the problem of using panel members such as granite, marble, and the like, which cannot be cut to precise tolerances. In the present invention, a spacer is installed between each of the rails and the panel member. The width of the spacer is adjusted so that the overall rail-to-rail panel assembly width (panel member, rails, and spacers) is that needed to ensure precise engagement with the receiving rails of the enclosure. In other words, by using a spacer the finished panel assembly may be assembled to machine tolerances which are not possible with the panel member alone. This guarantees a consistent fit, even if the panel member is made from natural materials having low precision cut tolerances. Since the resulting assembled panel assemblies are the same size, they are interchangeable. This facilitates mass customization and allows customers to buy and replace entire panel assembly units. Alternatively, because the panel member and rails are separate components, the components of the panel assembly can be fabricated and sold separately. In fact, users can create their own replaceable panel assemblies from a panel member, rails, and a spacer. Using the “tray” style embodiment, users can create their own mosaic panels by simply pouring grout in the tray to the right height, and pressing colored tiles into the surface.
In accordance with a preferred embodiment of the invention, an enclosure system includes an enclosure which has two spaced apart receiving rails. A panel assembly slidably engages the receiving rails of the enclosure. The panel assembly includes a panel member having a first edge and an opposite second edge. The panel assembly also includes a first rail and a second rail which are shaped and dimensioned to slidably engage said receiving rails of the enclosure. The first rail is connected to the first edge of the panel member, and the second rail is connected to said second edge of said panel member. A first spacer is disposed between the first rail and the first edge of the panel member, and a second spacer is disposed between the second rail and the second edge of the panel member, the first spacer and the second spacer each having a width. The widths of the first spacer and the second spacer are selected so that the first and second rails will slidably engage the receiving rails of the enclosure.
In accordance with an aspect of the invention, the receiving rails are spaced apart a distance D, and the first and second rails are spaced apart a distance d which is slightly less than distance D.
In accordance with another aspect of the invention, the first spacer and the second spacer each having a height. The heights of the first spacer and the second spacer are selected so that the panel member is positioned to a desired height with respect to the enclosure.
In accordance with another aspect of the invention, the first and second spacers each are one of (1) a bonding agent, and (2) a mechanical spacer.
In accordance with another aspect of the invention, the receiving rails each are recesses in the enclosure.
In accordance with another aspect of the invention, the receiving rails each have a lip which covers the first rail and the second rail when they slidably engage the receiving rails.
In accordance with another aspect of the invention, the first and second rails include at least one channel for receiving a bonding agent.
In accordance with another aspect of the invention, a jig for is used to connect the first and second rails to the panel member.
Other aspects of the present invention will become apparent from the following detailed description, taken in conjunction with the accompanying drawings, which illustrate, by way of example, the principles of the invention.
Referring initially to
Receiving rails 23 are spaced apart a distance D. Enclosure system 20 also includes a panel assembly 25 which slidably engages receiving rails 23 of enclosure 21. Panel assembly 25 includes a rectangular panel member 22 having a first edge 24, an opposite second edge 26, and a width P (refer to
A first spacer 32 is disposed between first rail 28 and first edge 24 of panel member 22 (refer to
In the shown embodiment enclosure 21 comprises an electronic component enclosure. However it may be appreciated that enclosure 21 could be used for other purposes. It may also be appreciated that while the shown embodiment is directed to a replaceable enclosure top, the replacement of other surfaces (sides, bottom, ends) would also be possible.
In the shown embodiment, adjustment members 58 and 66 are threaded and may be turned to obtain a desired distance between the rail receiving members. The distance therefore can be adjusted to be equal to d, the desired spacing of first 28 and second 30 rails. With jig 50 adjusted for the proper spacing d, panel member 22, first 28 and second 30 rails, and first 32 and second spacers 34 may be installed to fabricate panel assembly 25.
In terms of use, a method for customizing the appearance of an enclosure includes: (refer to
(a) providing an enclosure system 20 including:
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- an enclosure 21 having two spaced apart receiving rails 23;
- a panel assembly 25 including:
- a panel member 22 having a first edge 24 and an opposite second edge 26;
- a first rail 28 and a second rail 30, first 28 and second 30 rails shaped and dimensioned to slidably engage receiving rails 23 of enclosure 21;
- a first spacer 32 and a second spacer 34;
(b) connecting first rail 28 to panel member 22, and in so doing placing first spacer 32 between first rail 28 and first edge 24 of panel member 22;
(c) connecting second rail 30 to panel member 22, and in so doing placing second spacer 34 between second rail 30 and second edge 26 of panel member 22;
(d) causing first 28 and second 30 rails to slidably engage receiving rails 23 of enclosure 21; and,
(e) sliding panel assembly 25 into enclosure 21.
The method further including:
in steps (b) and (c), selecting widths of first spacer 32 and second spacer 34 so that first 28 and second 30 rails will slidably engage receiving rails 23 of enclosure 21.
The method further including:
in step (a), receiving rails 23 spaced apart a distance D; and,
in steps (b) and (c), first 28 and second 30 rails spaced apart a distance d which is slightly less than distance D.
The method further including:
in steps (b) and (c), selecting heights of first spacer 28 and second spacer 30 so that panel member 22 is positioned to a desired height with respect to enclosure 21.
The method further including:
in steps (b) and (c), first 28 and second 30 spacers each being one of (1) a bonding agent, and (2) a mechanical spacer.
The method further including:
in step (b) and (c), first 28 and second 30 rails including at least one channel 29 for receiving a bonding agent.
The method further including:
in steps (b) and (c), providing a jig 50 for effecting the connection of first 28 and second 30 rails to first 24 and second 26 edges respectively of panel member 22, jig 30 including:
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- a first element 52 having a first rail-receiving member 54 and an opposite second rail-receiving member 56;
- a first adjustment member 58 connecting first rail-receiving member 54 to second rail-receiving member 56;
- first adjustment member 58 providing selective adjustment of a distance between first 54 and second 54 rail-receiving members;
- a second element 60 having a third rail-receiving member 62 and an opposite fourth rail-receiving member 64;
- a second adjustment member 66 connecting third rail-receiving member 62 to fourth rail-receiving member 64;
- said second adjustment member 66 providing selective adjustment of a distance between third 62 and fourth 64 rail-receiving members;
using first adjustment member 58 to effect a desired distance between first 54 and second 56 rail-receiving members, and using second adjustment member 66 to effect the same desired distance between third 62 and fourth 64 rail receiving members;
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- before step (b), installing first rail 28 in first 54 and third 62 rail-receiving members; and,
- before step (c), installing said second rail 30 in second 56 and fourth 64 rail-receiving members.
In terms of use, a method for customizing the appearance of an enclosure 21 includes: (refer to
(a) providing an enclosure 21 having two parallel receiving rails 23 spaced apart a distance D;
(b) providing a panel assembly 125 for customizing the appearance of enclosure 21, panel assembly 125 including:
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- a first rail 128;
- a second rail 130 disposed parallel to first rail 128;
- at least one connecting member 133 connecting first 128 and second 130 rails;
- wherein first 128 and second 130 rails are spaced apart a distance d which is slightly less than distance D;
- a panel member 122 shaped and dimensioned to reside upon the at least one connecting member 133;
(c) connecting panel member 122 to connecting member 133;
(d) causing first 128 and second 130 rails to slidably engage receiving rails 23 of enclosure 21; and,
(e) sliding panel assembly 125 into enclosure 21.
The method further including:
in step (b), providing at least one vertical spacer 135 shaped and dimensioned to reside between connecting member 133 and panel member 122, and to space panel member 122 a desired height H above connecting member 133; and,
in step (c), placing vertical spacer 137 between connecting member 133 and panel member 122.
The method further including:
in step (b), connecting member 133 including a tray upon which panel member 122 may reside.
The method further including:
in step (b), panel member 122 including a plurality of panel members; and,
in step (c), connecting the plurality of panel members 122 to the tray.
The preferred embodiments of the invention described herein are exemplary and numerous modifications, variations, and rearrangements can be readily envisioned to achieve an equivalent result, all of which are intended to be embraced within the scope of the appended claims.
Claims
1. An enclosure system, comprising:
- an enclosure having two spaced apart receiving rails;
- a panel assembly which slidably engages said receiving rails, said panel assembly including: a panel member having a first edge and an opposite second edge; a first rail and a second rail, said first and second rails shaped and dimensioned to slidably engage said receiving rails of said enclosure; said first rail connected to said first edge of said panel member, and said second rail connected to said second edge of said panel member; a first spacer disposed between said first rail and said first edge of said panel member, and a second spacer disposed between said second rail and said second edge of said panel member;
- said first spacer and said second spacer each having a width; and,
- said widths of said first spacer and said second spacer selected so that said first and second rails will slidably engage the receiving rails of said enclosure.
2. The system according to claim 1, further including:
- said receiving rails spaced apart a distance D; and,
- said first and second rails spaced apart a distance d which is slightly less than distance D.
3. The system according to claim 1, further including:
- said first spacer and said second spacer each having a height; and,
- said heights of said first spacer and said second spacer selected so that said panel member is positioned to a desired height with respect to said enclosure.
4. The system according to claim 1, further including:
- said first and second spacers each being one of (1) a bonding agent, and (2) a mechanical spacer.
5. The system according to claim 1, further including:
- said receiving rails each being recesses in said enclosure.
6. The system according to claim 1, further including:
- said receiving rails each having a lip which covers said first rail and said second rail when they slidably engage said receiving rails.
7. The system according to claim 1, further including:
- said first and second rails including at least one channel for receiving a bonding agent.
8. The system according to claim 1, further including:
- a jig for effecting the connection of said first and second rails to said panel member.
9. The system according to claim 8, further including:
- said jig having a first element having a first rail-receiving member and an opposite second rail-receiving member;
- a first adjustment member connecting said first rail-receiving member to said second rail-receiving member;
- said first adjustment member providing selective adjustment of a distance between said first and second rail-receiving members;
- said jig having a second element having a third rail-receiving member and an opposite fourth rail-receiving member;
- a second adjustment member connecting said third rail-receiving member to said fourth rail-receiving member; and,
- said second adjustment member providing selective adjustment of a distance between said third and fourth rail-receiving members.
10. The system according to claim 1, further including:
- said receiving rails spaced apart a distance D;
- said first and second rails spaced apart a distance d which is slightly less than distance D;
- said first and second spacers each being a bonding agent;
- said receiving rails each being recesses in said enclosure;
- said receiving rails each having a lip which covers said first rail and said second rail when they slidably engage said receiving rails; and,
- said first and second rails including at least one channel for receiving said bonding agent.
11. A panel assembly for customizing the appearance of an enclosure, the enclosure having two spaced apart receiving rails, said panel assembly comprising:
- a panel member having a first edge and an opposite second edge;
- a first rail and a second rail, said first and second rails shaped and dimensioned to slidably engage said receiving rails of the enclosure;
- said first rail connected to said first edge of said panel member, and said second rail connect to said second edge of said panel member;
- a first spacer disposed between said first rail and said first edge of said panel member, and a second spacer disposed between said second rail and said second edge of said panel member.
- said first spacer and said second spacer each having a width; and,
- said widths of said first spacer and said second spacer being selected so that said first and second rails will slidably engage the receiving rails of the enclosure.
12. The panel assembly according to claim 11, the enclosure receiving rails spaced apart a distance D, said panel assembly further including:
- the receiving rails spaced apart a distance D;
- said first and second rails spaced apart a distance d which is slightly less than distance D.
13. The panel assembly according to claim 11, further including:
- said first spacer and said second spacer each having a height; and,
- said heights of said first spacer and said second spacer being selected so that said panel member is positioned to a desired height with respect to the enclosure.
14. The panel assembly according to claim 11, further including:
- said first and second spacers each being one of (1) a bonding agent, and (2) a mechanical spacer.
15. The panel assembly according to claim 14, further including:
- said first and second rails including at least one channel for receiving said bonding agent.
16. A method for customizing the appearance of an enclosure, comprising:
- (a) providing an enclosure system including: an enclosure having two spaced apart receiving rails; a panel assembly including: a panel member having a first edge and an opposite second edge; a first rail and a second rail, said first and second rails shaped and dimensioned to slidably engage said receiving rails of said enclosure; a first spacer and a second spacer;
- (b) connecting said first rail to said panel member, and in so doing placing said first spacer between said first rail and said first edge of said panel member;
- (c) connecting said second rail to said panel member, and in so doing placing said second spacer between said second rail and said second edge of said panel member;
- (d) causing said first and second rails to slidably engage said receiving rails of said enclosure; and,
- (e) sliding said panel assembly into said enclosure.
17. The method of claim 16, further including:
- in steps (b) and (c), selecting widths of said first spacer and said second spacer so that said first and second rails will slidably engage said receiving rails of said enclosure.
18. The method of claim 17, further including:
- in step (a), said receiving rails spaced apart a distance D; and,
- in steps (b) and (c), said first and second rails spaced apart a distance d which is slightly less than distance D.
19. The method of claim 16, further including:
- in steps (b) and (c), selecting heights of said first spacer and said second spacer so that said panel member is positioned to a desired height with respect to said enclosure.
20. The method of claim 16, further including:
- in steps (b) and (c), said first and second spacers each being one of (1) a bonding agent, and (2) a mechanical spacer.
21. The method of claim 20, further including:
- in step (b) and (c), said first and second rails including at least one channel for receiving said bonding agent.
22. The method of claim 16, further including:
- in steps (b) and (c), providing a jig for effecting the connection of said first and second rails to said first and second edges respectively of said panel member, said jig including: a first element having a first rail-receiving member and an opposite second rail-receiving member; a first adjustment member connecting said first rail-receiving member to said second rail-receiving member; said first adjustment member providing selective adjustment of a distance between said first and second rail-receiving members; a second element having a third rail-receiving member and an opposite fourth rail-receiving member; a second adjustment member connecting said third rail-receiving member to said fourth rail-receiving member; said second adjustment member providing selective adjustment of a distance between said third and fourth rail-receiving members;
- using said first adjustment member to effect a desired distance between said first and second rail-receiving members, and using said second adjustment member to effect the same desired distance between said third and fourth rail-receiving members;
- before step (b), installing said first rail in said first and third rail-receiving members; and,
- before step (c), installing said second rail in said second and fourth rail-receiving members.
23. A panel assembly for customizing the appearance of an enclosure, the enclosure having two receiving rails spaced apart a distance D, said panel assembly comprising:
- a first rail;
- a second rail disposed parallel to said first rail;
- at least one connecting member connecting said first and second rails;
- wherein said first and second rails are spaced apart a distance d which is slightly less than distance D; and,
- a panel member shaped and dimensioned to reside upon said at least one connecting member.
24. The panel assembly according to claim 23, further including:
- said connecting member including a tray upon which said panel member may reside.
25. The panel assembly according to claim 23, further including:
- at least one vertical spacer shaped and dimensioned to reside between said connecting member and said panel member, said spacer spacing said panel member a desired height above said connecting member.
26. The panel assembly according to claim 25, further including:
- a bonding agent which connects said spacer to said connecting member and said panel member.
27. The panel assembly according to claim 23, further including:
- said connecting member including a tray and said panel member including a plurality of panel members.
28. A method for customizing the appearance of an enclosure, comprising:
- (a) providing an enclosure having two parallel receiving rails spaced apart a distance D;
- (b) providing a panel assembly for customizing the appearance of said enclosure, said panel assembly including: a first rail; a second rail disposed parallel to said first rail; at least one connecting member connecting said first and second rails; wherein said first and second rails are spaced apart a distance d which is slightly less than distance D; a panel member shaped and dimensioned to reside upon said at least one connecting member;
- (c) connecting said panel member to said connecting member;
- (d) causing said first and second rails to slidably engage said receiving rails of said enclosure; and,
- (e) sliding said panel assembly into said enclosure.
29. The method of claim 28, further including:
- in step (b), providing at least one vertical spacer shaped and dimensioned to reside between said connecting member and said panel member, said spacer spacing said panel member a desired height above said connecting member; and,
- in step (c), placing said vertical spacer between said connecting member and said panel member.
30. The method of claim 28, further including:
- in step (b), said connecting member including a tray upon which said panel member may reside.
31. The method of claim 28, further including:
- in step (b), said panel member including a plurality of panel members; and,
- in step (c), connecting said plurality of panel members to said tray.
Type: Application
Filed: Jun 5, 2008
Publication Date: Dec 11, 2008
Inventor: Anthony S. Krinsly (Wynnewood, PA)
Application Number: 12/156,950
International Classification: A47B 96/00 (20060101);