APPARATUS AND METHOD FOR WIRELESSLY COMMUNICATING DATA BETWEEN A WELL AND THE SURFACE
In one aspect, wellbore apparatus is disclosed that includes: a conduit in the wellbore that has a non-liquid medium therein; and a transducer that is configured to transmit radio frequency signals through the medium. In another aspect, a method is disclosed that includes: placing a conduit in the wellbore that contains a non-liquid medium therein; and transmitting information in the form of radio frequency signals through the medium.
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1. Field of the Disclosure
This disclosure relates to apparatus and methods for wirelessly communicating data between a well and the surface.
2. Background Information
Wells (also referred to as “wellbores” or “boreholes”) are drilled and completed to produce hydrocarbons (oil and gas) from one or more production zones penetrated by a wellbore. A typical completed well may include a metallic casing that lines the well. Cement is generally placed between the casing and the well to provide a seal between the formation surrounding the well and the casing. Perforations made in the formation through the casing at selected locations across from the producing formations (also referred to as the “production zones” or “reservoirs”) allow the formation fluid containing the hydrocarbons to flow into the cased well. The formation fluid flows to the surface via a production tubing placed inside the casing because the pressure in the production zone is generally higher than the pressure caused by the weight of the fluid column in the well. An artificial lift mechanism, such as an electrical submersible pump (“ESP”) or a gas-lift mechanism is often employed when the formation pressure is not adequate to push the fluid in the well to the surface.
A variety of devices are used in the well to control the flow of the fluid from the production zones to optimize the oil and gas production over the life of the well. Remotely-controlled flow control valves and chokes are often used to control the flow of the fluid. Chemicals are injected at certain locations in the well via one or more tubes that run from the surface to the production zones to inhibit the formation of harmful chemicals, such as corrosion, hydrate, scale, hydrogen sulfide, methane, asphaltene, etc. A number of sensors are typically placed in the well to provide information about a variety of downhole parameters, including the position of the valves and chokes, pressure, temperature, fluid flow rate, acoustic signals responsive to water front and surface or downhole induced signals in the subsurface formations, resistivity, porosity, permeability, water-cut, etc. The measurement data is typically transmitted to the surface via conductors, such as electrical wires, that run from the surface to selected locations in the well. Signals are also sent from the surface to the downhole sensors and devices via such conductors to control their operations. Such conductors (also referred to herein as data communication “links”) sometimes degrade over time. It is therefore desirable to have a data communication system that may be less prone to degradation.
The present disclosure provides improved apparatus, systems and methods for communicating data between a well and the surface.
SUMMARYIn one aspect, a well data communication system is disclosed that includes a conduit placed in a well, the conduit having a non-liquid medium therein, and a transducer that transmits wireless signals through the medium in the conduit that are representative of a selected information. The system may further include one or more repeaters associated with the conduit that receive the wireless signals transmitted by the transducer and retransmit the received signals wirelessly through the medium in the conduit. The system may further include a receiver that receives the signals transmitted by the transducer or the repeaters and a processor that processes the received signals to determine the selected information or to estimate a property of interest. The wireless signals may be radio frequency signals. The information may relate to downhole sensor measurements, downhole devices, surface sensor measurements, surface devices, stored in a suitable medium, received from a remote unit, etc. The transducer and/or any of the repeaters may be a transceiver and each may further be an autonomous device. The system may further include a transducer at the surface that transmits wireless signals, such as radio frequency signals, to a location in the well (a “downhole location”) via the medium in the conduit or another conduit that runs from the surface to the downhole location. Each of the transducers and repeaters may transmit and/or receive signals at a plurality of frequencies.
In another aspect, an apparatus is disclosed for use in a well that includes a conduit that has a non-liquid medium therein and which conduit is configured to be deployed in the well, and a transmitter that is configured to transmit wireless signals, which may be radio frequency signals, from one a downhole location and/or a surface location via the medium in the conduit.
In another aspect, a method is disclosed that includes transmitting wireless signals relating to selected information through a non-liquid filled conduit deployed in a well.
Examples of the more important features of a well data communication system and methods have been summarized rather broadly in order that the detailed description thereof that follows may be better understood, and in order that the contributions to the art may be appreciated. There are, of course, additional features that will be described hereinafter and which will form the subject of the claims. The summary is provided to provide the reader with broad information and is not intended to be used in any way to limit the scope of the claims.
For a detailed understanding of the apparatus and methods for communicating information between a well and the surface, reference should be made to the following detailed description, taken in conjunction with the accompanying drawings, in which like elements generally have been given like numerals, wherein:
Formation fluid 56b from the lower production zone 52b enters the annulus 51a of the well 50 through the perforations 54a and into a tubing 53 via a flow control valve 67. The flow control valve 67 may be a remotely controlled sliding sleeve valve or any other suitable valve or choke that is configured to regulate the flow of the fluid from the annulus 51a into the production tubing 53. An adjustable choke 40 in the tubing 53 may be used to regulate the fluid flow from the lower production zone 52b to the surface 112. The formation fluid 56a from the upper production zone 52a enters the annulus 51b (the annulus portion above the packer 64) via perforations 54a. The formation fluid 56a enters production tubing or line 45 via inlets 42. An adjustable valve or choke 44 regulates the fluid flow into the tubing 45. Each valve, choke and other devices in the well may be operated electrically, hydraulically, mechanically and/or pneumatically by a surface controller, such as a control unit 150 and/or by a downhole controller, such as a control unit 60. The fluid from the upper production zone 52a and the lower production zone 52b enter the line 46.
When the formation pressure is not sufficient to push the fluid 56a and/or fluid 56b to the surface, an artificial lift mechanism, such as an electrical submersible pump (ESP), gas lift system or other desired systems may be utilized to lift the fluids from the well 50 to the surface 112. In the system 10, an ESP 30 in a manifold 31 is shown as the artificial lift mechanism, which receives the formation fluids 56a and 56b and pumps such fluids via tubing 47 to the surface 112. A cable 134 provides power to the ESP 30 from a surface power source 132 (
Still referring to
In general, sufficient sensors may be suitably placed in the well 50 and the surface 112 to obtain measurements relating to each desired parameter of interest. Such sensors may include, but are not limited to: sensors for measuring pressures corresponding to each production zone, pressure along the wellbore, pressure inside the tubings carrying the formation fluid, pressure in the annulus; sensors for measuring temperatures at selected places along the wellbore; sensors for measuring fluid flow rates corresponding to each of the production zones, total flow rate, flow through the ESP; sensors for measuring ESP temperature and pressure; chemical sensors for providing signals relating to the presence and extent of chemicals, such as scale, corrosion, hydrates, paraffin, emulsion, hydrogen sulfide and asphaltene; acoustic or seismic sensors that measure signals generated at the surface or in offset wells and signals due to the fluid travel from injection wells or due to a fracturing operation; optical sensors for measuring chemical compositions and other parameters; sensors for measuring various characteristics of the formations surrounding the well, such as resistivity, porosity, permeability, fluid density, etc. The sensors may be installed in the tubing in the well or in any device or may be permanently installed in the well. For example, sensors may be installed in the wellbore casing, in the wellbore wall or between the casing and the wall. The sensors may be of any suitable type, including electrical sensors, mechanical sensors, piezoelectric sensors, fiber optic sensors, optical sensors, etc. The signals from the downhole sensors may be partially or fully processed downhole by a downhole controller, such as controller 60, which may include a microprocessor and associated electronic circuitry and programs and then communicated to the surface controller 150 (
A variety of hydraulic, electrical and data communication lines (collectively designated by numeral 20 (
In one aspect, one or more conduits or tubing, such as tubing 101 and 102 are placed or run between a suitable location in the well 50 and the surface to establish wireless data communication between a well 50 and the surface 112. These tubings may be made from any suitable material, such as an alloy or a composite material capable of withstanding the downhole environment for an extended time period. In one aspect, the tubings 101, 102 may be filled with a suitable gas, such as air or an inert gas, such as nitrogen or argon. In another aspect, the tubings 101, 102 may be partially, substantially or fully evacuated. In
Wells can be very long and can extend to several thousand meters. In some such wells, the radio frequency signal transmitted by a transducer, such transducer 110, may attenuate and may not be detectable by the receiver 120. In other cases, it may be desirable to transmit radio frequency signals between a branch wellbores or a branch wellbore and a main wellbore or the surface via a conduit in which the signals may attenuate to an undesirable extent. Also, the transducer 110 over time may not be able to send signals that are strong enough to reach a desired receiver in the system 100. In any such cases, one or more repeaters, such as R1-Rn, (generally designated by numeral 114) may be deployed in the well 50 and configured in a manner so that they can detect signals from the conduit medium and retransmit the detected signals to the receiver 120. Similar transmitters may be deployed in conduit 102.
Each of the transducers, such as transducer 110, and the repeaters R1-Rn may be an autonomous device.
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In another aspect, the central controller 150 may control the operation of one or more downhole devices directly or via a downhole control unit 160 and lines 21-25 by sending commands via a link 161. The commands may be instructions to alter the position of a choke or a sliding sleeve, etc and such commands may be in response to signals received from one or more downhole sensors, surface sensors, based on programmed instructions provided to the controller and/or signals received from a remote controller, such as controller 185 that may communicate with the controller 150 via any suitable link 189, such as Ethernet, the Internet, etc. In another aspect, the central controller 150 may control the operation of the ESP 30 directly or via an ESP controller 130. The ESP controller may control power to the ESP from a power source 132 in response to the signals received from the ESP sensors and/or signals received from the central controller 150.
Still referring to
Each transducer and/or repeater include: a circuit that receives the signals from the at least one sensor; and a signal conditioner that conditions the received signals; and a transmitter that transmits signals as radio frequency signals through the medium in the conduit. The system may further include a power source that provides electrical power to the transducer. The power source may be: (i) a battery; (ii) a power generation unit that generates electrical power in the wellbore; or (iii) a power unit at the surface that supplies electrical power via an electrical conductor disposed in or along the conduit. The conduit may be placed along a production tubing that carries fluid from the wellbore to the surface; along a casing in the well or between a casing in the well and the formation surrounding the well. Additionally, the transducer may: (i) receive analog signals from the at least one sensor and transmit analog signals that are representative of the received signals over a radio frequency; (ii) receive analog signals from the at least one sensor and transmit digital signals that are representative of the received signals over a radio frequency and/or receive digital signals from the at least one sensor and transmit digital signals that are representative of the received signals over a radio frequency.
In another aspect, the system may include: a plurality of sensors distributed in the wellbore, each sensor in the plurality of sensors providing the at least one? signals relating to a measurement made by such sensor; a conduit in the wellbore that is gas-filled or at least partially evacuated; a plurality of transceivers in the wellbore; and wherein each sensor in the plurality of sensors provides signals to a corresponding transceiver in the plurality of transducers, wherein each transceiver transmits the signals received from its associated sensor wirelessly through the conduit. Each transducer may comprise a unique address. Each transducer may be a transceiver. Energy to the transceivers may be provided by: (i) a battery; (ii) a thermoelectric generator; and (iii) a combination of a battery and a thermoelectric generator. Any transceiver also may include a sensor for taking a measurement relating to a parameter of interest, which may relate to health of the transceiver, formation or the well.
Also, a method for communicating information between a location in a wellbore and an uphole location is disclosed, which method comprises: placing a non-liquid filled conduit in the wellbore; placing at least one sensor in the wellbore that provides signals relating to a parameter of interest; placing a first device in the conduit downhole; receiving signals provided by the at least one sensor at the first device; transmitting signals representative of the received signals wirelessly by the first device through the conduit; and receiving the signals transmitted by the first device at a second device uphole of the first device; processing the received signals to estimate the property of interest; and recording the property of interest in a suitable medium. The method may further comprise one or more repeaters that receive the signals transmitted by the first device and transmits the received signals to the second device. The parameter of interest may be: (i) pressure; (ii) temperature; (iii) resistivity; (iv) fluid flow rate; (v) capacitance; (v) viscosity; (vi) density; (vii) presence of a chemical in the wellbore; (viii) paraffin; (ix) scale; (x) hydrate; (xi) hydrogen sulfide; (xii) asphaltene; (xiii) corrosion; (xiv) water content; and (xv) presence of gas.
While the foregoing disclosure is directed to certain disclosed embodiments and methods, various modifications will be apparent to those skilled in the art. It is intended that all modifications that fall within the scopes of the claims relating to this disclosure be deemed as part of the foregoing disclosure. Also, an abstract is provided in this application with the understanding that it will not be used to interpret or limit the scope or meaning of the claims.
Claims
1. A system for communicating information between a wellbore and the surface, comprising:
- a conduit containing non-liquid medium placed in the wellbore;
- a transducer that is configured to transmit at a first location signals wirelessly through the medium in the conduit for reception of the transmitted wireless signals at a second location in the conduit.
2. The system of claim 1 further comprising a repeater receives the signals transmitted by the transducer and transmits wirelessly signals through the medium in the conduit that are representative of the signals received by the repeater.
3. The system of claim 1 further comprising: a surface receiver that receives the signals transmitted by the transducer and a processor that process the signals received by the surface receiver to determine the nature of the signals transmitted by the transducer.
4. The system of claim 1, wherein the wireless signals transmitted by the transducer relate to information receive from a sensor that is selected from a group consisting of: (i) pressure sensor; (ii) temperature sensor; (iii) an acoustic sensor; (iv) a flow rate measuring sensor; (v) a water-cut measurement sensor; (vi) a resistivity measurement sensor; (vii) a chemical detection sensor; (viii) a fiber optic sensor; and (ix) a piezoelectric sensor.
5. The system of claim 1, wherein the wireless signals are radio frequency signals.
6. The system of claim 1, wherein the conduit is one of: (i) substantially filled with air; (ii) substantially filled with a gas; and (iii) at least partially evacuated.
7. The system of claim 1, wherein the conduit extends from a first location in the wellbore to a second location that is selected from a group consisting of: (i) a location at the surface of the earth; (ii) a location in the wellbore uphole of the data transmission device: (iii) a location at a sea bed; (iv) a location on a land rig; and (v) a location on an offshore platform.
8. The system of claim 1, wherein the transducer receives signals to be transmitted via one of: (i) an electrical wire; (ii) an optical fiber; and (iii) wirelessly.
9. The system of claim 1, wherein the transducer further comprises:
- a circuit configured to receive the signals from at least one sensor; and
- a signal conditioner configured to condition the received signals; and
- a transmitter configured to transmit the conditioned signals as radio frequency signals through the medium in the conduit.
10. The system of claim 1 further comprising a power source that provides electrical power to the transducer, wherein the power source is selected from a group consisting of: (i) battery; (ii) a power generation unit that generates electrical power in the wellbore; and (iii) a power unit at the surface that supplies electrical power via an electrical conductor disposed in or along the conduit.
11. The system of claim 1, wherein the conduit is placed in the well in a manner that is one of: (i) along a production tubing that carries fluid from the well to the surface; (ii) along a casing in the wellbore; and (iii) between a casing and formation surrounding the well.
12. The system of claim 1, wherein the transducer performs at least one function that is selected from a group of functions consisting of: (i) receives analog signals from at least one sensor and transmits analog signals that are representative of the received signals over a radio frequency; (ii) receives analog signals from at least one sensor and transmits digital signals that are representative of the received signals over a radio frequency; and (iii) receives digital signals from at least one sensor and transmits digital signals that are representative of the received signals over a radio frequency.
13. A method for communicating information between a downhole location in a well and an uphole location, the method comprising:
- placing a conduit in the well, which conduit contains a non-liquid medium;
- transmitting wireless signals trough the medium in the conduit at a first location that are representative of selected information; and
- receiving the signals transmitted through the medium at a second location in the conduit;
- processing the received signals to obtain a parameter of interest; and
- recording the parameter of interest in a suitable medium.
14. The method of claim 13 further comprising receiving the wireless signals at a repeater between the first and second locations and retransmitting such received signals wirelessly through the medium.
15. The method of claim 13, wherein the parameter of interest is selected from a group consisting of: (i) pressure; (ii) temperature; (iii) resistivity; (iv) fluid flow rate; (v) capacitance; (v) viscosity; (vi) density; (vii) presence of a chemical in the wellbore; (viii) paraffin; (ix) scale; (x) hydrate; (xi) hydrogen sulfide; (xii) asphaltene; (xiii) corrosion; (xiv) water content; and (xv) presence of gas.
16. The method of claim 13, wherein the conduit is placed in a manner that is one of: (i) inside a casing in the well; (ii) between a casing in the well and the formation surrounding the well; (iii) inside a production tubing that carries the well fluid.
17. A method for communicating data between a well and a surface location, comprising:
- placing a conduit in the well that contains a non-liquid medium therein; and
- transmitting wireless signals representative of a desired information as wireless signals through the non-liquid medium in the conduit.
18. The method of claim 17 further comprising detecting the wireless signals in the conduit and processing the detected signals to ascertain the desired information.
19. The method of claim 18 further comprising recording the desired information in a suitable medium.
20. The method of claim 18 further comprising controlling an operation of a well system in response to processed signals.
21. An apparatus for use in a well, comprising:
- a conduit containing a non-liquid therein and configured for deployment in the well; and
- a transmitter configured to transmit information wirelessly through the non-liquid medium in the conduit at a selected location in the conduit.
22. The apparatus of claim 21 further comprising receiving the wireless signals at second location spaced from the selected location and retransmitting the received signals wirelessly through the non-liquid medium in the conduit.
Type: Application
Filed: Aug 2, 2007
Publication Date: Feb 5, 2009
Applicant: BAKER HUGHES INCORPORATED (Houston, TX)
Inventor: Michael H. Johnson (Katy, TX)
Application Number: 11/833,049
International Classification: E21B 47/12 (20060101);