Snap-On Leg Rest Mechanism For Furniture Member
A snap-on leg rest mechanism for a furniture member includes a link having an elongated slot and opposed first and second sides. A polymeric bushing is slidably received in the elongated slot. The bushing includes opposed homogenously joined first and second legs elastically displaceable with respect to each other, the legs defining a U-shape having a shaft receiving aperture therebetween. Opposed first and second bushing wings each abut one of the first and second link sides when the bushing is receiving in the elongated slot. The first wing homogenously extends from a first bushing side and the second wing homogenously extends from a second bushing side. A shaft rotatably received in the shaft receiving aperture is retained by the bushing when the bushing is received in the elongated slot.
The present disclosure relates to leg rest extension mechanisms for articles of furniture including chairs, sofas, and loveseats.
BACKGROUNDThe statements in this section merely provide background information related to the present disclosure and may not constitute prior art.
Conventionally, reclining type articles of furniture (i.e., chairs, sofas, loveseats, and the like) require a mechanism to bias a leg rest assembly in extended and stowed positions. Known mechanisms commonly include a large number of moving parts that tend to increase the manufacturing time and costs associated with the furniture member. Linkage assemblies that provide one or more extended positions of the leg rest assembly are commonly assembled using metal brackets and fasteners to attach the linkage members to a support shaft provided to help extend the leg rest assembly.
Because these parts move to extend and stow the leg rest assembly, the parts require alignment relative to one another and lubrication to ensure proper operation. Moreover, the quantity of parts adds weight making the furniture member more difficult to move and transport. When the connecting parts are metal-to-metal, the moving parts also tend to generate noise as the user extends (or stows) the leg rest assembly.
SUMMARYAccording to several embodiments of a snap-on leg rest mechanism for furniture member of the present disclosure, a snap-on bushing adapted to rotatably connect a mechanism link of a furniture member to a shaft includes opposed first and second homogenously joined legs elastically displaceable with respect to each other, the legs defining a U-shape having a shaft receiving aperture therebetween. Opposed first and second wings are adapted to abut opposite sides of the mechanism link. The first wing homogenously extends from a first side of the bushing and the second wing homogenously extends from a second side of the bushing.
According to further embodiments, a snap-on leg rest mechanism for a furniture member includes a link having an elongated slot proximate an engagement end, and opposed first and second sides. A polymeric bushing is slidably received in the elongated slot. The bushing includes opposed homogenously joined first and second legs elastically displaceable with respect to each other, the legs defining a U-shape having a shaft receiving aperture therebetween. Opposed first and second wings are each adapted to abut one of the first and second sides of the link when the bushing is receiving in the elongated slot. The first wing homogenously extends from a first side of the bushing and the second wing homogenously extends from a second side of the bushing. A shaft rotatably received in the shaft receiving aperture is retained by the bushing when the bushing is received in the elongated slot of the link.
According to still further embodiments, a method for engaging a shaft of a leg rest mechanism of a furniture member to a mechanism link includes creating an elongated slot in the link. The method further includes elastically displacing opposed legs of a bushing to position the shaft between the legs, and sliding the bushing with the shaft positioned therein into the elongated slot until the opposed first and second wings of the bushing abut opposed sides of the link.
Further areas of applicability will become apparent from the description provided herein. It should be understood that the description and specific examples are intended for purposes of illustration only and are not intended to limit the scope of the present disclosure.
The drawings described herein are for illustration purposes only and are not intended to limit the scope of the present disclosure in any way.
The following description is merely exemplary in nature and is not intended to limit the present disclosure, application, or uses. It should be understood that throughout the drawings, corresponding reference numerals indicate like or corresponding parts and features. The terms “left hand” or “left handed” and “right hand” or “right handed” used herein refer to an occupant seated in the furniture member.
In accordance with the teachings of the present disclosure, a multiple position leg rest member for use in single and multi-person articles of furniture (i.e.: chairs, sofas and/or loveseats) is disclosed. A general understanding of the art to which the present disclosure pertains is disclosed in U.S. Pat. No. 3,325,210, Adjustable Leg Rest Locking Device, U.S. Pat. No. 5,570,927, Modular Wall Proximity Reclining Chair, and U.S. Pat. No. 6,655,732, Multiple Position Leg Rest Mechanism For A Reclining Chair, which are commonly owned by the assignee of the present mechanism and the disclosures of which are expressly incorporated by reference herein. As will be described, the pre-assembled actuation mechanism permits a leg rest assembly to pivot in a 3-position movement from upholstered frame components so as to provide precise mechanical alignment and superior structural rigidity while concomitantly facilitating application of highly efficient fabrication and assembly processes.
With reference to
Referring now generally to
Leg rest assembly 12 is supported for extensible movement using actuation mechanism 16. More specifically, mechanism 16 includes a right and a left pantograph linkage 26, 28 and a spring-assisted toggle assembly 30 which are operably associated with drive rod 18 and front support shaft 25 for permitting the seat occupant to selectively actuate leg rest assembly 12 in response to rotation of drive rod 18 via hand lever 14. Mechanism 16 can also include right and left support shaft mounting brackets 31, 32, and right and left leg rest support brackets 34, 36. In addition to side frame assemblies 20, 22, chair frame 19 can also include a front rail member 38 which, when interconnected, define rigid “box-like” chair frame 19.
A first and a second connecting link 40, 41 help convert the rotational motion of drive rod 18 to longitudinally translate right and left hand pantograph linkages 26, 28. Leg rest assembly 12 is both supported and moved by right and left pantograph linkages 26, 28 and right and left leg rest support brackets 34, 36. In some aspects of the disclosure, right and left pantograph linkages 26, 28 are identical. Right and left pantograph linkages 26, 28 are operably suspended about a set of “fixed” suspension points defined by front support shaft 25. The extensible action of leg rest assembly 12 takes place simultaneously for both the right and left pantograph linkages 26, 28 when there is sufficient angular rotation of drive rod 18 via hand lever 14.
In general, the structural frame components such as side frame assemblies 20, 22 and front rail member 38 are each constructed in a manner which enables them to support springs, padding, upholstery, and the like in order to complete a decorative and stylish chair 10. For example, the upholstery shown in
Referring now to
Mechanism 16 can further include a bracket 52 which is coupled at one end for rotation by drive rod 18. A left hand portion of mechanism 16 and leg rest assembly 12 will be discussed in greater detail. The right hand portion of mechanism 16 and leg rest assembly 12 is similar. Bracket 52 is rotatably coupled at a second end such as by a fastener or pin to second connecting link 41. Left pantograph linkage 28 is connected to front support shaft 25 using a left drive link 56 having an engagement end 57 coupled to front support shaft 25. Left drive link 56 is rotatably connected to left pantograph linkage 28 using a pin 58.
Referring to
Referring now to
Referring now to
Bushing 62 can further include a first raised portion 82 created on first bushing leg 62 and a second raised portion 84 created on second bushing leg 66. First and second raised portions 82, 84 are each received within a first and second recess slot 86, 88 created in left drive link 56 on opposite sides of slot 60. First and second raised portions 82, 84 help prevent displacement of front support shaft 25 out of slot 60 when the installation of bushing 62 is completed.
Referring now to
Referring to
Referring now to
According to several embodiments, wing outer radius “J” can be approximately 0.375 in (0.95 cm), spacing dimension “K” can be approximately 0.313 in (0.79 cm), bushing total height “L” can be approximately 0.813 in (2.06 cm), bushing total width “M” can be approximately 0.75 in (1.90 cm), and arm swing clearance dimension “N” can be approximately 0.343 in (0.87 cm). In addition, separation distance “P” can be approximately 0.135 in (0.34 cm), thickness dimension “Q” can be approximately 0.063 in (0.16 cm), aperture diameter “R” can be approximately 0.5 in (1.27 cm), and bushing total depth “S” can be approximately 0.26 in (0.66 cm). These dimensions are provided to define an exemplary embodiment of the present disclosure and can be modified at the discretion of the manufacturer to suit various embodiments of actuation mechanism 16 and diameters of front support shaft 25.
Referring now to
Referring to
A first pin receiving aperture 106 and a second pin receiving aperture 108 are created in first leg 102 to receive each of pins 58 and 59 described in reference to
According to several embodiments, an aperture spacing dimension “X” between first and second pin receiving apertures 106, 108 can be approximately 1 in (5.36 cm), and a spacing dimension “Y” between a center axis of first pin receiving aperture 106 and a center axis of slot 60 can be approximately 6.75 in (17.1 cm). A total link length “Z” can be approximately 7.82 in (19.86 cm). An aperture-to-slot separation dimension “AA” can be approximately 2.34 in (5.94 cm), and a total link height “BB” can be approximately 3.45 in (8.76 cm). Left drive link 56 can have a link total thickness “CC” of approximately 0.112 in (0.28 cm). The dimensions identified for left drive link 56 can similarly be provided for a right drive link 54 (not shown) and are provided as exemplary dimensions only as the overall dimensions of right and left drive links 54, 56 can vary with the geometry of actuation mechanism 16.
Referring now to
A snap-on leg rest mechanism of the present disclosure offers several advantages. By using a snap-on bushing 62 engaged within a slot 60 of a left drive link 56, the left drive link 56 can be connected to the front support shaft 25 of an actuation mechanism 16 using a snap-on plastic part in place of a previously known bearing assembly which required lubrication. Bushing 62 of the present disclosure does not require lubrication after installation and provides a less expensive and lower noise producing part. Further, bushing 62 is connected to the shaft by elastically deforming the bushing legs, therefore no fasteners are required to assemble bushing 62 with the drive link. Bushing 62 is also removable by elastically deforming each of the bushing legs 64, 66 in a direction opposite to that used in connecting bushing 62 to the shaft.
Claims
1. A snap-on bushing adapted to rotatably connect a mechanism link of a furniture member to a shaft, comprising:
- opposed first and second homogenously joined legs that are elastically displaceable with respect to each other, the legs defining a U-shape having a shaft receiving aperture therebetween; and
- opposed first and second wings adapted to abut opposite sides of a slot formed in the mechanism link, the first wing homogenously extending from a first side of the bushing and the second wing homogenously extending from a second side of the bushing.
2. The snap-on bushing of claim 1, wherein a free end of each of the first and second legs defines a closure arm having an inner radius forming a portion of the shaft receiving aperture.
3. The snap-on bushing of claim 2, wherein the free ends of the first and second legs are adapted to be slidably overlapped with respect to each other to allow the first and second legs to be elastically deflectable toward each other.
4. The snap-on bushing of claim 1, wherein each of the first and second wings extends radially outward with respect to the shaft receiving aperture and defines an arc of curvature of approximately 45 degrees.
5. The snap-on bushing of claim 4, wherein the first and second wings are angularly offset from each other to define a total radius of curvature of approximately 180 degrees.
6. The snap-on bushing of claim 1, wherein the shaft receiving aperture defines an elongated aperture.
7. The snap-on bushing of claim 1, further comprising a raised inner diameter ring radially inwardly extending into the shaft receiving aperture from the first and second legs.
8. The snap-on bushing of claim 1, wherein each of the first and second legs includes a raised portion, the raised portions of the first and second opposed legs facing away from each other.
9. The snap-on bushing of claim 1, comprising a polymeric material.
10. A leg rest device for a furniture member, comprising:
- a link having an elongated slot created proximate an engagement end and opposed first and second sides; and
- a polymeric bushing adapted to be slidably received in the elongated slot, the bushing including: opposed homogenously joined first and second legs that are elastically displaceable with respect to each other, the legs defining a U-shape having a shaft receiving aperture therebetween; and opposed first and second wings each adapted to abut one of the first and second sides of the link when the bushing is received in the elongated slot, the first wing homogenously extending from a first side of the bushing and the second wing homogenously extending from a second side of the bushing.
11. The leg rest device of claim 10, further comprising a shaft rotatably received in the shaft receiving aperture and retained by the bushing when the bushing is received in the elongated slot of the link.
12. The leg rest device of claim 11, wherein each of the first and second legs includes a raised portion, the raised portions of the first and second legs facing away from each other.
13. The leg rest device of claim 12, wherein the link further includes first and second recessed slots oppositely positioned about the elongated slot, the first and second recessed slots each adapted to receive one of the first and second raised portions to temporarily lock the bushing within the elongated slot and to temporarily retain the shaft between the first and second legs when the shaft is received in the shaft receiving aperture.
14. The leg rest device of claim 13, further comprising:
- a free end of each of the first and second legs defining a closure arm having an inner radius forming a portion of the shaft receiving aperture;
- wherein the free ends of the first and second legs are adapted to be slidably overlapped with respect to each other to allow the first and second legs to be elastically deflectable toward each other to disengage the first and second raised portions from the first and second recessed slots.
15. The leg rest device of claim 11, further comprising:
- a raised inner diameter ring radially inwardly extending into the shaft receiving aperture from the first and second legs; and
- a recessed circumferential slot created on the shaft, the slot adapted to receive the raised inner diameter ring to prevent longitudinal displacement of the bushing along the shaft.
16-20. (canceled)
21. A snap-on bushing adapted to rotatably connect a mechanism link of a furniture member to a shaft, comprising:
- opposed first and second homogenously joined legs that are elastically displaceable with respect to each other, the legs defining a U-shape having a shaft receiving aperture therebetween, each of the first and second legs including a raised portion having an angular face, the raised portion of the first leg facing oppositely away from the raised portion of the second leg; and
- opposed first and second semi-spherical shaped wings adapted to abut opposite sides of a slot formed in the mechanism link, the first wing homogenously extending from a first side of the bushing and the second wing homogenously extending from a second side of the bushing, each of the first and second wings extending radially outward with respect to the shaft receiving aperture and defining an arc of curvature.
22. The snap-on bushing of claim 21, further comprising a first closure arm extending from a free end of the first leg and a second closure arm extending from a free end of the second leg, the first and second closure arms elastically deflectable toward each other in each of a first arm closure arc and a second arm closure arc.
23. The snap-on bushing of claim 22, wherein the first and second angular faces each comprise an outwardly facing surface defining an angle with respect to a side wall oppositely directed from the closure arm.
24. The snap-on bushing of claim 22, wherein the first and second closure arms each include an inner radius defining a portion of the shaft receiving aperture.
25. The snap-on bushing of claim 22, wherein each of the first and second closure arms define a thickness less than half of a bushing thickness to provide a sliding clearance between the first and second closure arms to permit the first and second legs to be elastically defected toward each other.
Type: Application
Filed: Jul 31, 2007
Publication Date: Feb 5, 2009
Inventor: Richard E. Marshall (Monroe, MI)
Application Number: 11/831,286
International Classification: A47C 1/031 (20060101);