Device for maintaining structural elements at a distance from one another

Abstract

The invention relates to a device for maintaining structural elements at a distance from one another for the purpose of reinforcing concrete, said device taking the form of a disk which is formed from a single piece, preferably by means of injection moulding, using a plastic resin such as high-density polyethylene. According to the invention, the structural element is positioned along the central axis of the device and the element is inserted through a reinforced radial hole which extends from the centre of the device to one of the ends thereof, said two parts being fixed with corresponding fixing elements following the insertion of the structural element. The inventive device enables greater concrete continuity, with a larger available space for the concrete, thereby reducing the interface coefficient. The design of the central ring confers increased strength and stability in order to maintain the structural reinforcement inside same and, consequently, ensure a good performance, by reducing the mechanical advantage of the perimeter against the central axis. In addition, savings are made in terms of resources since the installation and reinforcement time is reduced

Description

TECHNICAL FIELD

The present invention is related to devices for the spacing of structural elements for reinforcing concrete, of the type with disc form where the structural element is located inside and throughout the central axis of the device, and in special, to one of such devices in which the insertion of the structural element is made by a radial opening that goes from the center of the device to one of its ends, with elements to hold and close of the two parts once the structural element in the central axis has been inserted, so that it forms an element or closed circular device, that maintains the steel of reinforcement centered.

BACKGROUND OF THE INVENTION

In the prior art, devices are described that have functions of separation between constructive elements or between them and some limiting surface. A special case is that to which the present invention goes, where a device serves to distance to a structural element of the walls or surfaces of containment the concrete. Some examples of the developments that are at the moment in the prior art, are described briefly next and must be taken as reference.

Gavin, in U.S. Pat. No. 5,347,787 (Gavin, 1994) describes a device molded in rigid plastic, as a single piece, essentially circular formed, used in concrete constructions as spacer element in the reinforcement bar; it consists of two sections connected in one end to a hinge, and held by a pawl in the other end. The bar subjects in the center of the wheel by means of a pair of seats, located one in each section of the wheel. A column together with one of the sections between the seats and the hinge avoids that the bar slipping.

In U.S. Pat. No. 5,542,785 (Cloud, 1996) it is described a spacer mounted on a lateral bar of a reinforcing cage the spacer includes a pair of wheel members adjustable between themselves—in a rotatable relation, mounted on one of the cage's bars to form the spacer. As the reinforcement cage is coupled and turns along the lateral wall of the well. Coupling with the wall of the drilled well, centers the cage in the drilled well and maintains it in centered position while the well is poured.

In U.S. Pat. No. 6,385,938 (Gavin, 2002) it is described how a pair of curved arms are attached to a body to form an annular seat to support a first diameter of a bar; there is a slit trough the external diameter of the body, which forms a radial entrance path towards the seat; the seat offers a spring movement towards the bar.

In other fields, specifically in that of the elongated elements supports, some documents are found describing interesting developments in the way to fasten circular cross-section elements.

In U.S. Pat. No. 5,118,215 (Freier, 1992) it is described a fastener for tube or duct which includes a plated formed base, a pair of arched segments, two rotatable supports connecting the two segments with the base in an intermediate point in respect of the ends, to divide the segments of a belt in one peripheral internal part and one peripheral external part; serrated tongues coupling between themselves to close with the peripheral ends of the belt, to fit them around the duct or tube. The closing tongues in the external peripheral part of one of the segments, cover a plurality of external teeth and the closing tongues in the external peripheral part of the other segment cover a plurality of internal teeth, in a way that when the closing tongues fit around the duct or tube, the belts are symmetrical with the tube or duct axis supported.

In U.S. Pat. No. 4,214,351 (Wenk, 1980) it is described a staple which securely supports an object to another, as for support a tubing or similar elements with a flexible strap; includes an annular strap with an open end having a pair of members attachable one to another and opposite, located in the open ends. One of the attachable members generally includes a teethed jaw and an internal arm radially spaced defining a entrance. There are a pair of supporting arms located radially between the arms at the end of the jaw and opposite to the entrance.

Application and use of the elements as described in the prior art patents, and subject matter of this invention, date back long time ago, once traditionally this type of circular spacers for foundation piles or walls, or for certain types of walls, are used to be made in one piece, pouring concrete or some melted plastic materials in olds designed ad hoc and habilitated in situ.

Function of this type of accessories has been always to place one of them in one of the circular bars or “brace support”, perpendicular to the bars that constitute the main steel and located longitudinally in the cage or reinforced steel, in a way for the disc rotate when the structure is introduced into the perforation or form, and it can couple with the external wall of the excavated well, in order to the spacer disc center the cage within the excavated well and maintain it in such centered position while the well is poured.

BRIEF DESCRIPTION OF THE INVENTION

The device subject matter of this invention is an spacer or separator element essentially in a disc form, with a hole or central axis that when it is closed forms a ring or open cylinder whose walls conforms to the geometry of an structural elongated member passing through it; preferably with circular cross-section although it can have any other geometry.

Function of the device of the invention is to separate the structural element in a determined distance to achieve a cover or concrete layer equal to the radial distance between the central axis and the surface of the external ring of the device, or from any other object such as the surface or wall of the perforation or form.

Different to other devices in the prior art, the device of the invention is made in one single piece, injection molded from a plastic resin such as but not limited to high density polyethylene (HDP), and it is formed by two semicircles joined in one of their common ends taking advantage of the properties of the raw material, by means of a flexible integration that interacts similar to a hinge; this one-piece design offers a higher stability and strength as well as an easier installation, with savings on labor and costs because it has up to 20% less raw materials, permits the separation and closing of the opposite ends of the semicircles, which have reception elements that permit their fixation or embrace the structural element when it is introduced through said opening to locate on the central axis of the device, on the reception elements preferably formed as to the structural element profile and located en the central zone of the device; both semicircles are closed forming a ring or shaft pillow on the structural element and they are fixed in position by means of attachment complementary elements disposed on both straight sides of the slit, producing the final disc shaped form to the device. The device of the invention has as a important feature that when it is closed, at the central axis, cylinder or shaft pillow, it does not fasten the steel, but it can rotate around the structural element as an axis; this freedom to rotate permits to the device to displace along the walls of any type of direct perforations in the soil, some of them without even walls or surfaces, so when the pile or wall is being introduced in the perforation or form, it maintains the metallic structure centered within the perforation, correctly locating the structure and assuring a minimal required concrete coating.

SUMMARY OF THE INVENTION

Regarding the problems found in this technical field, it is necessary to achieve a development with the following objectives:

It is an object of this invention to provide a device for spacing of a elongated element such as a reinforcement bar or structural element, from a reference surface such as the surface of a perforation or that of the form, or that of the adjacent wall designated to retain concrete; said device being made in one-piece, preferably configured with disc or ring shape, wherein the structural element is located inside a elongated ring or interior shaft pillow at the center of the device, and the distance to the reference surface is determined by the radial distance from the center towards the external surface of an external disc or ring.

It is another object of this invention that the spacer device contains a series of elements to coupling of the two sections that conform it, that provide high stability to the device once it is closed, avoiding deformation and sliding of the coupling sections, assuring uniformity in the longitude of the distance between the structural element and the surface of reference when the device is in use.

It is yet another object of this invention that the spacer device is easy to integrate to a reinforcement structure, when said device is incorporated on the structural element, passing it through a radial opening to the device and closing the device around the structural element; as well as to center or locate the whole structure when it is installed or introduced in the perforation to attain predetermined concrete coatings on said structural element.

It is a additional objective of this invention that the spacer device has a plurality of holes between an interior support ring for the structural element and an exterior ring, permitting the pass of concrete and aggregates through said holes.

It is another further object of this invention to provide a spacer device for structural element with respect to a reference surface, with an incremented resistance with respect to other devices on the art, because the gradual increment of width of the device from the external ring towards the internal ring, where it reaches the maximum width.

Other objects and advantages will be evident for a person skilled in the art, in view of the description and illustrative drawings following.

BRIEF DESCRIPTION OF FIGURES

In order to have a better comprehension of the description of this invention, it must be read jointly with the figures annexed, which illustrates a preferred embodiment on the invention and where similar elements maintain the same numerical reference in all of them.

FIG. 1 is a upper plain view of a first embodiment of the disc of the invention, in a closed or use position, showing its constitutive elements,

FIG. 2 is a simple perspective view of the first embodiment of the disc of the invention in its position on no-use or open,

FIG. 3 is a simple perspective view of the first embodiment of the disc of the invention in its position of use or closed,

FIG. 4 is a upper plain view of a second embodiment of the disc of the invention, in position of no-use or open, showing its constitutive elements,

FIG. 5 is a lateral view of the second embodiment of the disc of the invention in its no-use or open position, from the entrance entrance

FIG. 6 is a lateral view of the second embodiment of the disc of the invention in its no-use or open position, taken from the opposite side to the entrance, i. e. from the union flexible zone,

FIG. 7 is a simple perspective view of the second embodiment of the disc of the invention in its no-use or open position,

FIG. 8 is a upper plane view of a third embodiment of the disc of the invention, with external protrusions diminishing the contact points,

FIG. 9 is a perspective view of the device of the invention, in its use position.

DETAILED DESCRIPTION OF THE INVENTION

Following is a more detailed description of the invention, taking as reference the annexed figures which pretend to be illustrative of the features of the invention, and which must no to be considered limitative of the different modifications that can be obvious to a person skilled in the art, in view of this description.

Referring the FIG. 1, showing a first embodiment of a device incorporating the features of this invention, it is view that the device (100) is constituted by an external ring (110) essentially shaped as a right cylinder, an internal ring (120) essentially shaped as a right cylinder too, located concentrically with respect to the external ring (110) and it is maintained in this concentric relation by means of a plurality of union elements (180) being essentially fasteners harpoon shaped, which trap between them, with constant width, going from the external face of the internal ring (120) to the internal face of the external ring (110).

The set of external ring (110), internal ring (120) and the plurality of union elements, determine a set of holes (160) whose geometric configuration is determined basically by the walls of the union elements (180), the external face of the internal ring (120) and the internal face of the external ring (110), but it can be altered adding a reinforcement surface (190), plain and transversal to the semicircles.

The set (100) is divided into two sections essentially semicircular by a diametrical sectional line (130) dividing the internal ring (120) totally, the external ring (110) exclusively in one end of the diameter and the reinforcement surface (190) on said diameter, maintaining both semicircular sections joined together by an area of uncut material in the external ring (110), a flexible zone (170) that functions as a hinge to permit the opening and closing of said semicircular sections, as shown in FIG. 2, where it can be observed that the edges of the diametrical sectional line (130) form a entrance or opening towards the internal ring (120). Hereinafter the numeral (130) will be used to refer to the sectional line (130) as well as the entrance determined by it.

It is observed from the FIGS. 1 to 3 that the interior FACE of the external ring (110) defining the flexible zone (170) lacks of a reinforcing surface (160) to guarantee precisely the flexibility of such zone.

Device (100) is then designed to an elongated structural element such as a metallic rod or similar reinforcement element, preferably with but not limited to circular cross-section, can pass through the entrance (130) when the device is in open or not-use position, up to the hollow space defined by the internal ring (120); once the elongated element is in its site, the device is closed by blending the flexible zone (170) as for the opposite ends of the entrance (130) are proximal.

Once the device is in its site, it is evident that the structural element occupy just the center of that, and said structural element will be always a distance at least equal to the longitude between its external surface and that of the external ring (110), with respect to any surface of reference in contact with said external face of the external ring (110). Because it is not necessary that the elongated element has a diametrical measure such that fits in the internal ring (120), the device maintains a rotate relation around its own axis, that coincide with the longitudinal axis of the elongated element inside; this feature is very useful even when, i. e. a metallic structure made by a plurality of structural elements disposed like a mesh must slide in a perforation such as a well drilled directly in the soil, wherein a plurality of devices as that of the invention, are distributed in the rebar cage or reinforcement cage or metal reinforcement structure in such a way that they function as casters to facilitate the displacement of the set, and once this is in its final position, guarantee that the structural elements associated are at a predefined distance from the walls of said well.

To assure that the device is maintained in its position with respect to the elongated element or rod located in its center, the device has a plurality of coupling and fastening means, said coupling means being constituted by a first hook engage able to a second hook (receptor) located preferably in the following way:

• 1. two of the first hooks (150) are formed from the same material as the device, as prolongations of the ends of the semicircle that will form the internal ring (120), being located proximal to one of the most external edges of the cylinder defined by said internal ring (120), and being opposite between them (front to front);
• 2. two of the second hooks (151) (receptors) are formed from the same material as the device, as prolongations of the ends of the semicircle that will form the internal ring (120), located in the ends of the semicircular section opposite to the first hooks, and in a operable relation with those; coupling means (150) and (151) occupy just the most external portion proximal to the edges of the cylinder defined by the internal ring (120), and it is apparent from FIGS. 1 to 3 in symmetrical relation; the receptor hooks (151) are limited towards the mean part of the external surface of the cylinder determined by the internal ring (120), by the body of the union elements (180) corresponding to the position of said receptor hooks (151) as for said union elements (180) determine a stop for the respective union elements (180). Similarly, in the other face of the device are distinguished:
• 3. two of the first hooks (150) are formed from the same material as the device, as prolongations of the ends of the semicircle that will form the internal ring (120), being located proximal to one of the most external edges of the cylinder defined by said internal ring (120), and being opposite between them (front to front);
• 4. two of the second hooks (151) (receptors) are formed from the same material as the device, as prolongations of the ends of the semicircle that will form the internal ring (120), located in the ends of the semicircular section opposite to the first hooks, and in a operable relation with those; it is apparent from FIGS. 1 to 3 that the hooks (150) of the second face are located in the same semicircular section that the receptor hooks (151) of the first face and vice versa. In such a way, not any of the pairs of hooks (150), (151) conforming the coupling means, can make a displacement in the longitudinal direction relative to the rotation axis of the device in any direction; moreover, because the symmetric disposition in two planes, practically it is impossible that the coupling means are unnoticeable detached and they just can be detached applying a force with magnitude and direction appropriate on the four pairs of hooks simultaneously. All of this offers the set a superior stability in its configuration with respect to devices known in the art.

In a second embodiment, shown in FIGS. 4 to 7, it is observed that the device (200) is made in the same way that in the first embodiment illustrated in FIGS. 1 to 3, with an external ring (210) essentially right-cylinder shaped, an internal ring (220) essentially right-cylinder shaped too, located concentrically in relation to the external ring (210), maintained in such concentric relation by means of a plurality of union elements (280) essentially formed by constant width strips going from the external face of the internal ring (220) towards the internal face of the external ring (210). However, in this embodiment, the width of the union elements (280) increases from the external ring (210) up to its maximum in the contact line with the internal ring (220); this increment in width in the vicinity of the elongated element increase the stability of the device in the structure once it is coupled to said elongated element.

The set of external ring (210), internal ring (220) and the plurality of union elements, determine a set of holes (260), whose final geometrical configuration is basically determined by the walls of the union elements (280), the external face of the internal ring (220) and the internal face of the external ring (210), but it can be altered by adding a reinforcement surface (290), as described before in relation to the first embodiment. In the illustrated example said holes (260) are preferably circular, except those respective to the opening or entrance (230). In the illustrated embodiment, a parallel rib is added to the section (290) or, in the same direction that semicircles, obtaining higher rigidity for superior diameter models.

The external ring has a flexible zone (270) too, permitting a hinged movement for both semicircular sections, which when the device is in use position, close around the elongated element to the device operates as spacer.

It is appreciated in FIGS. 4 to 7 that the internal face of the external ring (210) defining the flexible zone (270), lacks a reinforcement surface (260) to guarantee precisely the flexibility in that zone.

Similarly to the first illustrated embodiment, the device of the second embodiment incorporates a plurality of coupling elements (250), (251), cooperative one to another and symmetrically disposed in the ends of the semicircles of the internal ring (220), diametrically as well as with respect to medium plane passing through the device. Coupling elements (240), (241) are present too in the opposite ends of the entrance (230). It must be noted that the symmetry with respect to the medium plane of the device is better shown in FIG. 7, with respect to the coupling means (240), (241) in the external ring (210) and (250) and (251) in the internal ring (220).

In FIG. 8 it is illustrated a third embodiment (300) of the device subject matter of this invention. In the figure, the external surface of the external ring (310) is covered by a plurality of protrusions towards the exterior of the device (300), equidistant between them, so as to the contact with the surface of reference is limited to the end of such protrusions. This is useful in those cases in which the concrete finished surface requires a minimal evidence of the spacer's material. Protrusions can have practically any form but they are preferred those profiles in which the contact area with the reference surface be a minimum, i. e. truncated triangles (trapezoids) or rectangular or oblong protrusions.

Finally, in FIG. 9 it is show a scheme on how to dispose the device of this invention in its use position, illustrating on the base of the first embodiment of this invention, in which just a few elements are numerically referred as in the previous figures, it seems clearly in the figure that the elongated structural element is located in the central ring hole, without touching its walls in a tight mode, so the device can freely rotate around said elongated structural element, maintaining a distance with the external wall of the external ring, practically constant, further permitting that a complete structure can slide on the walls of, i. e. a form or the walls of a well, using the spacers of the invention as casters, ensuring the final position of said structure at a predetermined distance from the surface of reference.

Even that the qualities and advantages of this invention have been described on the basis of the illustrations of three preferred embodiments, it should be understood that those modifications a person skilled in the art could realize in the illustrated embodiments, will be within the scope of the invention that must be understood in view of the following claims.

Claims

1. A spacer device, to establish a predetermined distance between an elongated structural member i. e. a steel rod, part of a structure for reinforcement of a concrete body, and a wall or reference surface, when the reinforcement structure is prepared, said device comprising:

a. An external ring and an internal ring, wherein said external ring and said internal ring are diametrically divided forming each one two sections essentially semicircular shaped,

b. A plurality of union elements connecting said essentially semicircular sections of the external ring with said essentially semicircular sections of the internal ring, in a concentric relation,

c. A flexible zone for union between said essentially semicircular sections located in a common end and formed by the extension of the wall of the essentially semicircular sections of the external ring,

d. An opening or entrance through which the structural element to be spaced is going to be passed, formed by the free end of the set of essentially semicircular sections, opposite to the flexible union zone between said essentially semicircular sections, and

e. Coupling and fastening means to fasten and maintain fastened the two essentially semicircular sections once the set is closed on the structural element to be spaced, said coupling and fastening means being protrusions from the device material itself and being in a inter-coupling relation;

Wherein said device is made in one piece preferably trough injection molding from a plastic resin such as, but not limited to, high density polyethylene; and wherein in order to separate an elongated structural element with respect to a reference surface, the elongated structural element is slid trough said opening or entrance, so as to occupy the space between both semicircular sections, occupying the space determined by the internal ring of the device when the device is closed around the structural element; and wherein said device it is maintained in closed position by action of the coupling and fastening means in both sides of the opening or entrance and in the ends of the semicircular sections, being the coupling and fastening means configured in such a way that the correspondent elements in each semicircular section cooperate themselves to fix, close and fasten, avoiding the unnoticed opening of the device as well as the sliding of said coupling means among them and in any direction, substantially increasing the stability of the device once it is closed in its use position.

2. A spacer device, according to claim 1, wherein in each semicircular section, the external ring, the internal ring and the plurality of elements joining them, show spaces, preferably round shaped or alveolar shaped to permit the pass through said spaces of the concrete and its aggregates.

3. A spacer device, according to claim 1, wherein said device has a bilateral symmetry with respect to the plane trough the center of the device, perpendicular to the axial axis.

4. A spacer device, according to claim 1, wherein the internal ring of said device has a bilateral symmetry with respect to the plane diametrically cutting the device, perpendicular to the diameter determining the device entrance.

5. A spacer device, according to claim 1, wherein a first set of coupling means is located in the ends of the semicircles of the internal ring in each semicircular section.

6. A spacer device, according to claim 1, wherein a second set of coupling means is located in the ends of the semicircles of the external ring in each semicircular section, opposite to said flexible zone.

7. A spacer device, according to claim 1, wherein the width of the external ring is equal to the width of the internal ring.

8. A spacer device, according to claim 1, wherein the width of the external ring is minor to the width of the internal ring, and wherein the width of the union elements between said internal and external rings, increases uniformly from the external ring towards the internal ring.

9. A spacer device, according to claim 1, wherein the external surface of said external ring further shows a plurality of protrusions at regular intervals, diminishing the points of contact with the surface of reference, permitting a reduction of exposition of material of the device, making it appropriate to use when the external appearance of the finished surface is important.

10. A spacer device, according to claim 9, wherein said protrusions have a essentially trapezoidal cross section with their minor bases towards the exterior of the ring.

11. A spacer device, according to claim 9, wherein said protrusions have a essentially triangular cross section with their vertices towards the exterior of the ring.

12. A spacer device, according to claim 9, wherein said protrusions have a essentially rectangular cross section with a narrow side towards the exterior of the ring.