Shelf assembly for a refrigerator compartment
A vertically step-adjustable shelf includes a panel of tempered glass and two open frames. A pair of metal shelf brackets can be staked to the frames to provide vertical step-adjustment of the shelf. The vertically step-adjustable shelf can be further simplified by eliminating one of the open frame members and staking the metal shelf brackets to side frame portions of but a single outer/uppermost open frame member. In each of the shelves various components utilized in the assembly thereof, such as stake projections, heads and openings are hidden from view when the shelves are in their horizontal in-use position. Hence, each shelf presents a highly desirable aesthetic appearance, yet is strong and can be manufactured and sold at a reasonable price.
This application is a divisional application of Ser. No. 11/029,347 filed on Jan. 6, 2005 and entitled SHELF ASSEMBLY FOR A REFRIGERATOR COMPARTMENT and now patent Ser. No. ______.
BACKGROUND OF THE INVENTIONAdjustable shelves are conventionally associated with both the freezer compartment and the fresh food compartment of conventional refrigerators. Such shelves or shelf assemblies are normally constructed as cantilevered step-adjustable shelving or as a slidable shelf which slides along channels or ledges in opposite side walls of the freezer or fresh food compartment. Typical of such shelves and shelving, both sliding and cantilevered, are disclosed in the following patents.
U.S. Pat. No. 1,119,982 issued to Ohnstrand discloses a glass slab 3 which sits upon “a filler 7 of suitable material, as cement” (page 1, lines 52-53). A ledge 1 of an annular frame or “truss flange 2” (page 1, line 40) supports the entire shelf. The glass slab 3 is basically “dropped-in” from above.
In lieu of bonding a piece of glass to a frame, several patents to Bienick (U.S. Pat. Nos. 6,422,673 and 6,679,573) provide a sliding shelf in which a piece of tempered glass is snapped-fit into a substantially polygonal plastic frame. The latter is an innovation which excludes the utilization of separately applied adhesive and does not include complete rim encapsulation, as disclosed in U.S. Pat. Nos. 5,362,145; 5,429,433 and 5,524,981, each of which are assigned to the assignee of the present application. The latter three patents require sophisticated molding techniques because a pair of metal shelf brackets and a piece of tempered glass are held accurately during the closing of an injection mold and thereafter polymeric/copolymeric material is injected into the mold creating a rim or encapsulation which holds the shelf brackets to the piece of tempered glass. Thus, glass-to-frame bonding, snap-fitting, encapsulation and the like are all quite commonplace whether the shelving assembly is slidable or can be vertically adjusted through the utilization of conventional refrigerator compartment trackways.
U.S. Pat. No. 4,886,236 in the name of Randall discloses a shelf having a rim in which an edge of a piece of tempered glass is inserted, followed by the insertion of a plurality of wedge members which are driven or forced into a notch or groove which receives the edge of glass to retain the latter components assembled.
Numerous other patents disclose frames made of a single piece of plastic material, as in U.S. Pat. No. 3,633,983 to Whitcomb; individual frame members, as in U.S. Pat. No. 4,923,260 granted to Poulsen; extruded rims, as in U.S. Pat. No. 5,947,574 in the name of Avendano; and multi-piece reinforced frames, as in U.S. Pat. No. 4,960,308 in the name of Donaghy.
The shelves of the latter patents and patents listed in U.S. Pat. No. 6,422,673 fairly reflect the scope and content of the prior art as a whole in the field of shelving, particularly shelving or shelf assemblies utilized in refrigerators, be they sliding shelves or vertically step-adjustable shelves.
The particular shelf which is selected for a particular refrigerator depends upon numerous factors, primarily among which is price. Obviously, for so-called top-of-the-line refrigerators, more expensive, durable, aesthetic, etc. shelving is generally utilized, and the best shelving for the best and/or most expensive refrigerators is the encapsulated shelving manufactured by the assignee of the present application, and is reflected in such patents as U.S. Pat. Nos. 5,524,981; 5,362,145; 5,429,433; etc. Such encapsulated shelving, whether sliding shelves or vertically adjustable shelves, are the so-called “Cadillac” of the industry and are utilized in most of the more expensive refrigerators found in the marketplace. As total wholesale/retail prices become more competitive, particularly toward mid-line and lower cost refrigerators, more expensive shelves, such as encapsulated shelves, can prove competitively disadvantageous, irrespective of the quality of the products and the aesthetics thereof. Because of the latter, the shelves of U.S. Pat. Nos. 6,422,673 and 6,679,573 were developed because they provide excellent aesthetics at a lesser price without adversely effecting functionality. However, the optimum shelf or shelf assembly would be a combination of maximum functionality, highest aesthetics and lowest price. In an effort toward achieving the latter, the present invention provides each of the latter three objectives at as low a cost of manufacture as is possible.
BRIEF SUMMARY OF THE INVENTIONA novel shelf assembly or shelf is constructed in accordance with the present invention from but a single panel of tempered glass and two plastic frame members in the case of a sliding shelf and from a single piece of tempered glass, a single frame member, and two support brackets in the case of a vertically step-adjustable shelf or shelf assembly. In both cases, adhesive is not required and in lieu thereof, the components of the shelves, whether sliding or vertically step-adjustable, are provided with a plurality of inter-engageable stake projections and stake projection openings. When appropriately assembled, axial end portions of the stake projections are upset or staked to form enlarged heads which unitize the shelf frames to the tempered glass panel or a pair of shelf brackets, a single shelf frame and the tempered glass panel to each other in manufacturing sliding and vertically step-adjustable shelving, respectively.
In further accordance with the present invention, both in the case of a sliding shelf and a vertically step-adjusting shelf, two polymeric/copolymeric plastic frames are utilized and are stake-assembled to each other to impart additional strength/reinforcement to the shelf assemblies.
In accordance with the present invention, in the case of a shelf assembly made of a single piece of tempered glass and two frame members, one of the frame members is provided with stake projections and the other frame member is provided with openings for receipt therein of the stake projections. A peripheral edge of the tempered glass panel is sandwiched between the two frame members and upon staking of the axial ends of the stake projections, the three components of the shelf are securely and rigidly assembled to each other absent the addition of adhesive, bonding material, sealants or the like.
In the case of a vertically step-adjustable shelf, preferably at least one of a pair of frame members includes depending vertical flanges which carry stake projections which are inserted into and through openings of shelf brackets and are thereafter staked or headed to retain the shelf components in a rigid, unitized, aesthetic shelf assembly.
With the above and other objects in view that will hereinafter appear, the nature of the invention will be more clearly understood by reference to the following detailed description, the appended claims and the several views illustrated in the accompanying drawings.
A novel shelf or shelf assembly constructed in accordance with this invention is illustrated in
The shelf assembly 10 of
The outer open frame member 11 includes an outermost substantially continuous border surface (unnumbered) and an inner polygonal peripheral edge 12 defining a substantially polygonal opening 13; a pair of substantially parallel side frame member portions 14, 15; a front frame member portion 16 having a forwardly and downwardly curved finger gripping wall portion 19 and a rear frame member portion 17 which is substantially parallel to the front frame member portion 16.
The side frame member portions 14, 15 each include a horizontal flange 18 and, as viewed in
Each horizontal flange 18, 18 of the side frame member portions 14, 15 carries means in the form of locating ribs or bars 21 which are also provided along the flanges 18, 18 continuing along the front frame member portion 16 and the rear frame member portion 17. The locating ribs, bars or abutments 21 set-off a peripheral dimension which corresponds substantially to a peripheral edge 51 of the tempered glass panel 50. This enables the glass panel 50 to be “dropped-in” inserted into the upper open frame member 11 from the position shown in
The vertical flanges 20, 20 of the side frame member portions 14, 15 each include four inwardly directed opposing locating/latching tabs or tongues 22 which are each received in and are snap-secured to an associated locating opening 32 (
The outer open frame member 11 also includes four stake projections 25 along the front frame member portion 16, the rear frame member portion 17 and three stake projections 25 along each of the vertical flanges 20 of the side frame member portions 14, 15. The stake projections 25 of the side frame member portions 14, 15 are in axially aligned opposing relationship to each other and axes (unnumbered) thereof are substantially normal to the axes of the stake projections 25 of the front and rear frame member portions 16, 17, respectively.
The inner/lower substantially open frame member 31 defines an outermost substantially continuous border surface (unnumbered) and similarly includes an inner peripheral edge (unnumbered) corresponding in size to the inner peripheral edge 12 of the outer frame member 11 which defines and borders a substantially polygonal opening 33. The inner open frame member 31 includes substantially parallel spaced side frame members portions 34, 35, a front frame member portion 36 and a rear frame member portion 37 which are oriented for aligned assembly with the respective frame member portions 14 through 17 of the outer open frame member 11.
Each of the side frame member portions 34, 35 is of a generally L-shaped transverse cross-sectional configuration (
After the partial assembly of the shelf assembly 10 illustrated in
In lieu of sliding the metal shelf bracket 70, 70 from left-to-right in the manner just described with respect to
After the total assembly of the shelf or shelf assembly 10 of
The shelf or shelf assembly 10′ earlier alluded to is illustrated in
The outer open frame member 11′ includes sixteen upwardly directed stake projections 25′ having axes substantially in parallel relationship to each other with each stake projection 25′ being aligned for inter-engagement into and with stake projection receiving openings or stake projection openings 39′ of the inner lower open frame member 31′ (
As in the case of the assembly of the shelf 10 described with respect to
Another vertically step-adjustable shelf or shelving assembly 10′″ is illustrated in
Although a preferred embodiment of the invention has been specifically illustrated and described herein, it is to be understood that minor variations may be made in the apparatus without departing from the spirit and scope of the invention, as defined by the appended claims.
Claims
1. A shelf assembly comprising at least one substantially open frame member having an inner peripheral edge defining an opening and a shelf panel having an outer peripheral edge, said frame member including opposite spaced substantially parallel frame portions each of a substantially L-shaped transverse cross-sectional configuration defined by a substantially horizontal flange and a substantially downwardly directed vertical flange when the shelf assembly is located in a position of use in which the shelf panel is substantially horizontal, a pair of support brackets each of a substantially L-shaped transverse cross-sectional configuration defined by a substantially horizontal flange and a substantially downwardly directed vertical flange in the shelf assembly position of use, said shelf panel outer peripheral edge being sandwiched between the horizontal flanges of the frame member and pair of support brackets, means for securing at least selected ones of said frame member and support brackets flanges to each other outboard of the panel outer peripheral edge, at least one of said open frame member and said pair of support brackets being formed of synthetic polymeric/polymeric plastic material, and said securing means being defined by a plurality of inter-engaged integral unitary one-piece in situ molded stake projections formed of said synthetic polymeric/copolymeric plastic material of said at least one open frame member received in stake projection openings of said pair of support brackets with the stake projections having stake heads securing said selected flanges to each other.
2. The shelf assembly as defined in claim 1 wherein said support brackets substantially horizontal flanges are in opposing substantially aligned relationship to each other.
3. The shelf assembly as defined in claim 1 including means for locating said shelf panel with respect to said frame member.
4. The shelf assembly as defined in claim 1 including means for locating said shelf panel with respect to said frame member, and said locating means are carried by said frame member flanges.
5. The shelf assembly as defined in claim 1 wherein said selected ones of said frame member and support bracket flanges are horizontal flanges.
6. The shelf assembly as defined in claim 1 wherein said selected ones of said frame member and support bracket flanges are vertical flanges.
7. The shelf assembly as defined in claim 1 wherein said selected ones of said frame member and support bracket flanges are horizontal flanges and vertical flanges.
8. The shelf assembly as defined in claim 1 wherein said frame member has an outermost surface, and said frame member outermost surface is devoid of discernible stake heads.
9. The shelf assembly as defined in claim 1 including means for locating said shelf panel with respect to said frame member.
10. The shelf assembly as defined in claim 1 including means for locating said shelf panel with respect to said frame member, and said locating means are carried by said frame member flanges.
11. The shelf assembly as defined in claim 2 wherein said frame member has an outermost surface, and said frame member outermost surface is devoid of discernible stake heads.
12. The shelf assembly as defined in claim 3 wherein said frame member has an outermost surface, and said frame member outermost surface is devoid of discernible stake heads.
13. The shelf assembly as defined in claim 5 wherein said frame member has an outermost surface, and said frame member outermost surface is devoid of discernible stake heads.
14. The shelf assembly as defined in claim 6 wherein said frame member has an outermost surface, and said frame member outermost surface is devoid of discernible stake heads.
15. The shelf assembly as defined in claim 7 wherein said frame member has an outermost surface, and said frame member outermost surface is devoid of discernible stake heads.
16. The shelf assembly as defined in claim 1 wherein said frame member is formed of said synthetic polymeric/copolymeric plastic material, and said pair of support brackets are each metal.
Type: Application
Filed: Dec 5, 2008
Publication Date: Apr 2, 2009
Inventors: Howard Daley (Zeeland, MI), Bob Herrmann (Spring Lake, MI), Ole Carl Buesing (Lowell, MI), Timothy Keith Cassady (Vincennes, IN), Vincent L. Ramik (Annandale, VA)
Application Number: 12/314,170
International Classification: F25D 23/00 (20060101); A47B 96/06 (20060101);