Single Packer System for Use in Heavy Oil Environments
A technique involves collecting formation fluids through a single packer having at least one drain located within the single packer. The single packer comprises an outer seal layer, and the at least one drain is positioned in the outer seal layer. A viscosity system also is incorporated and enables the viscosity of a surrounding fluid to be selectively lowered for sampling.
The present document is a continuation-in-part of co-pending U.S. patent application Ser. No. 12/357,133, filed on Jan. 21, 2009, which in turn claims the benefit of U.S. Provisional Patent Application Ser. No. 61/022,996, filed on Jan. 23, 2008, the entire disclosures of each of which are incorporated herein by reference.
The present document is also a continuation-in-part of co-pending U.S. patent application Ser. No. 12/361,640, filed on Jan. 29, 2009, which in turn claims the benefit of U.S. Provisional Patent Application Ser. No. 61/027,122, filed on Feb. 8, 2008, the entire disclosures of each of which are incorporated herein by reference.
The present document is also a continuation-in-part of co-pending U.S. patent application Ser. No. 11/763,237, filed on Jun. 14, 2007, which in turn claims the benefit of U.S. Provisional Patent Application Ser. No. 60/882,701, filed on Dec. 29, 2006, the entire disclosures of each of which are incorporated herein by reference.
BACKGROUNDA variety of packers are used in wellbores to isolate specific wellbore regions. A packer is delivered downhole on a conveyance and expanded against the surrounding wellbore wall to isolate a region of the wellbore. Often, two or more packers can be used to isolate one or more regions in a variety of well related applications, including production applications, service applications and testing applications. In some applications, a straddle packer is used to isolate a specific region of the wellbore to allow collection of fluid samples. However, straddle packers use a dual packer configuration in which fluids are collected between two separate packers. The dual packer configuration is susceptible to mechanical stresses which limit the expansion ratio and the drawdown pressure differential that can be employed. Other multiple packer techniques can be expensive and present additional difficulties in collecting samples and managing fluid flow in the wellbore environment. Furthermore, many of these techniques can be difficult to employ in heavy oil environments.
SUMMARYIn general, the present invention provides a system and method for collecting formation fluids through a single packer having at least one drain located within the single packer. The single packer comprises an outer seal layer, and the at least one drain is positioned in the outer seal layer. A viscosity system also is incorporated into the single packer and enables the viscosity of a surrounding substance, e.g. oil, to be selectively lowered for sampling.
Certain embodiments of the invention will hereafter be described with reference to the accompanying drawings, wherein like reference numerals denote like elements, and:
In the following description, numerous details are set forth to provide an understanding of the present invention. However, it will be understood by those of ordinary skill in the art that the present invention may be practiced without these details and that numerous variations or modifications from the described embodiments may be possible.
The present invention generally relates to a system and method for collecting formation fluids through a drain located in a single packer. Formation fluid samples are collected through an outer layer of the single packer and conveyed to a desired collection location. Use of the single packer enables larger expansion ratios and higher drawdown pressure differentials. Additionally, the single packer configuration reduces the stresses otherwise incurred by the packer tool mandrel due to the differential pressures. In some embodiments, the packer uses a single expandable sealing element which renders the packer better able to support the formation in a produced zone at which formation fluids are collected. This quality facilitates relatively large amplitude draw-downs even in weak, unconsolidated formations. The single packer further comprises a viscosity lowering system to facilitate use of the single packer in, for example, heavy oil environments.
The single packer expands across an expansion zone, and formation fluids can be collected from the middle of the expansion zone, i.e. between axial ends of the outer sealing layer. The formation fluid collected is directed along flow lines, e.g. along flow tubes, having sufficient inner diameter to allow operations in a variety of environments. Formation fluid can be collected through one or more drains. For example, separate drains can be disposed along the length of the packer to establish collection intervals or zones that enable focused sampling at a plurality of collecting intervals, e.g. two or three collecting intervals. Separate flowlines can be connected to different drains, e.g. sampling drains and guard drains, to enable the collection of unique formation fluid samples.
The single packer incorporates the viscosity lowering system to enable collection of samples with otherwise relatively high viscosities. The viscosity lowering system enables reduction of the viscosity of heavy oils or other substances to be sampled in a subterranean environment. In some embodiments, the viscosity lowering system generally comprises a heating system to heat the formation region surrounding a sampling drain and/or to heat an interior region of the single packer to facilitate flow. The heating system may comprise, for example, heating elements, heated fluid injection systems, microwave emitters, and other components able to increase the temperature of the desired substance to be sampled. Other viscosity lowering systems may comprise injection systems used to inject a diluent that decreases the viscosity of the substance to be sampled. Combinations of viscosity lowering systems also can be used to facilitate sampling in the subterranean region.
Referring generally to
Referring generally to
In the embodiment illustrated, outer structural layer 40 comprises one or more drains 50 through which formation fluid is collected when outer layer 40 is expanded to seal the single packer 26 against surrounding wellbore wall 32. Drains 50 may be embedded radially into a sealing element or seal layer 52 that surrounds outer structural layer 40. By way of example, sealing layer 52 may be cylindrical and formed of an elastomeric material selected for hydrocarbon based applications, such as nitrile rubber (NBR), hydrogenated nitrile butadiene rubber (HNBR), and fluorocarbon rubber (FKM). As described in greater detail below, some embodiments of viscosity lowering system 38 may comprise heating elements deployed in seal layer 52. Additionally, the seal layer 52 may be formed from a thermally conductive material, such as a thermally conductive rubber, to increase the efficiency of the heating elements.
A plurality of tubular members or tubes 54 may be operatively coupled with drains 50 for directing the collected formation fluid in an axial direction to one or both of the mechanical fittings 46. In one example, alternating tubes 54 are connected either to a central drain or drains, e.g. sampling drains 56, or to axially outer drains, e.g. guard drains 58, located on both axial sides of the middle sampling drains. The guard drains 58 can be located around the sampling drains 56 to achieve faster fluid cleaning during sampling. As further illustrated in
Referring generally to
In the embodiment illustrated, a plurality of movable members 68 are pivotably mounted to each collector portion 62. At least some of the movable members 68 are designed as flow members that allow fluid flow between tubes 54 and collector portions 62. Certain movable flow members 68 can be coupled to tubes 54 extending to sampling drains 56, while other movable flow member 68 can be coupled to tubes 54 extending to guard drains 58 to enable separation of guard drain flow and sampling drain flow. In this example, movable flow members 68 are generally S-shaped and designed for pivotable connection with both the corresponding collector portion 62 and the corresponding tubes 54. As a result, members 68 can be pivoted between the contracted configuration illustrated in
Referring generally to
Viscosity lowering system 38 may be constructed according to a variety of designs. In one embodiment, viscosity lowering system 38 comprises a heater 72, such as an electrical heater, as in the example illustrated in
In the embodiment illustrated in
By way of specific example, the heater wires 74 may be embedded in seal layer 52. In this example, the heater wires 74 are set longitudinally to ensure the wires are not unduly stressed during packer expansion. Additionally, the wire extremities (where the wires make a semi loop) can be located within a cavity 76 formed within the seal material of seal layer 52, as better illustrated in
Viscosity lowering system 38 enables heating of the formation extremely close to a desired sampling zone 80, as illustrated in
Referring generally to
In the embodiment illustrated in
Alternatively, fluid injection system 82 can be designed to inject fluid through the central drains 50, previously referred to as the sampling drains 56, as illustrated in
In another alternate embodiment of the fluid injection system 82, the fluid is injected into the sampling zone through all of the drains 50, as illustrated by arrows 94 in
By injecting fluid through all of the drains 50, the viscosity lowering process can be performed with a simplified single packer structure having only one drain zone. Additionally, the injection of fluid can be performed with a single pump combined with appropriate valving in the flow lines to enable successive performance of the injection and drawdown. When single packer 26 is designed for focused sampling, the analyzed or sampled fluid becomes clean faster due to the presence of the guard drains around the sampling drains. This approach maximizes the effect of diluents/hot fluids and enables a shorter injection step by decreasing the amount of sample substance, e.g. heavy oil, that needs to be softened.
In another embodiment, an outer set of injector drains 98 is provided for the injection of fluid as represented by arrows 100 in
Referring generally to
In addition to the electrical resistors or as an alternative to the electrical resistors, the injection fluid, e.g. water, can be heated using exothermic chemical reactions. The chemical reactions may be created by mixing the desired chemicals in the drains or by delivering the desired chemicals to a common area through adjacent drains.
During some sampling applications, limited power may be available downhole due to, for example, power limitations of the downhole tools. In such applications, one or more batteries 106 can be positioned in the tool string. By way of example, the electrical batteries 106 may be charged during conveyance and used at the beginning of a heating cycle to shorten the heating duration. The need for the supplemental electrical power may be higher at the beginning of the heating process and lower at the end. In such applications, heating during an initial phase may employ battery power combined with electrical power provided through, for example, a logging cable. This enables greater heating than otherwise possible via the downhole tool power capacity. During a second heating phase, the heating relies on power supplied through the logging cable. In subsequent heating phases, the energy requirements for heating may be below the downhole tool power capacity, and electricity can be provided through the logging cable and/or via battery 106.
Single packer 26 can be designed with a variety of viscosity lowering systems and used according to a variety of sampling techniques. In some applications, for example, expanding, e.g. inflating, the single packer 26 while sampling is beneficial. Expansion of the single pack or 26 can be used to squeeze the surrounding formation which helps ensure that the collected fluid is fully representative of the formation fluid.
However, single packer 26 also can employ alternative or additional features to facilitate the lowering of sample fluid viscosity. As illustrated in the embodiment of
As described above, well system 20 may be constructed in a variety of configurations for use in many environments and applications. The single packer 26 may be constructed from a variety of materials and components for collection of formation fluids from single or multiple intervals within a single expansion zone. Furthermore, single packer 26 may incorporate a variety of viscosity lowering systems having different arrangements of components and features depending on the specific sampling application.
Accordingly, although only a few embodiments of the present invention have been described in detail above, those of ordinary skill in the art will readily appreciate that many modifications are possible without materially departing from the teachings of this invention. Such modifications are intended to be included within the scope of this invention as defined in the claims.
Claims
1. A system for collecting fluid from a specific region of wellbore, comprising:
- a single packer having: an outer structural layer expandable in a wellbore across an expansion zone, the outer structural layer comprising a plurality of drains within the expansion zone; an inflatable bladder disposed within the outer structural layer; a seal layer disposed around the outer structural layer; and a viscosity system to lower the viscosity of a fluid being sampled through at least one drain of the plurality of drains.
2. The system as recited in claim 1, wherein the viscosity system comprises a heater located in the single packer.
3. The system as recited in claim 2, wherein the heater comprises heater elements disposed in the seal layer.
4. The system as recited in claim 3, wherein the seal layer is formed with a thermally conductive rubber.
5. The system as recited in claim 2, wherein the heater comprises heater elements disposed in at least one drain of the plurality of drains.
6. The system as recited in claim 2, wherein the heater comprises a heat sink to retain heat.
7. The system as recited in claim 1, wherein the viscosity system delivers a viscosity reducing fluid to lower the viscosity of the fluid being sampled.
8. The system as recited in claim 7, wherein the viscosity reducing fluid comprises a diluent for heavy oil.
9. The system as recited in claim 7, wherein the viscosity reducing fluid comprises steam.
10. The system as recited in claim 1, wherein the viscosity system comprises a microwave emitter.
11. A method, comprising:
- forming a single expandable packer with an outer seal layer;
- positioning a sample drain in the outer seal layer; and
- incorporating a viscosity system into the single expandable packer to enable lowering of the viscosity of a fluid to be sampled.
12. The method as recited in claim 11, further comprising locating the outer seal layer on an outer structural layer; and positioning an inflatable bladder within the outer structural layer to enable selective expansion of the single expandable packer.
13. The method as recited in claim 11, wherein incorporating comprises placing a heater in the single expandable packer.
14. The method as recited in claim 13, wherein placing comprises placing heater elements in the outer seal layer.
15. The method as recited in claim 14, further comprising forming the outer seal layer with a thermally conductive seal material.
16. The method as recited in claim 13, wherein placing comprises placing a heater element in the sample drain.
17. The method as recited in claim 11, wherein incorporating comprises providing passages in the single expandable packer to deliver a viscosity reducing fluid.
18. The method as recited in claim 11, further comprising placing a sensor in the single expandable packer to detect a property of a fluid sample.
19. A method, comprising:
- providing a single expandable packer with a drain in an outer seal layer;
- delivering the single expandable packer downhole into a wellbore;
- expanding the single expandable packer against a surrounding wellbore wall;
- lowering the viscosity of a fluid to be sampled; and
- intaking the fluid through the drain.
20. The method as recited in claim 19, wherein lowering comprises employing a heater in the single expandable packer to lower the viscosity of oil in a formation adjacent to the drain.
21. The method as recited in claim 19, wherein lowering comprises delivering a fluid through the drain to dilute an oil in a formation adjacent to the drain.
22. The method as recited in claim 19, wherein lowering comprises delivering a fluid through the drain to heat an oil in a formation adjacent to the drain.
23. A system, comprising:
- a single packer having an outer seal layer; a drain positioned in the outer seal layer; and a viscosity system that can be selectively actuated to lower the viscosity of a surrounding fluid to be sampled.
24. The system as recited in claim 23, wherein the viscosity system comprises a heater.
25. The system as recited in claim 23, wherein the viscosity system comprises a fluid delivery system to deliver a viscosity lowering fluid through the drain.
Type: Application
Filed: Feb 10, 2009
Publication Date: Jun 25, 2009
Inventors: Pierre-Yves Corre (Eu), Stephen Yeldell (Sugar Land, TX), Carsten Sonne (Bakkevej), Anthony Robert Holmes Goodwin (Sugar Land, TX), Stephane Briquet (Houston, TX), Alexander F. Zazovsky (Houston, TX)
Application Number: 12/368,738
International Classification: E21B 49/08 (20060101); E21B 33/12 (20060101); E21B 36/00 (20060101); E21B 43/24 (20060101); E21B 43/00 (20060101);