POUCH DISPENSER
A portable storage container that consists of multiple compartments that are used to separate different components of a stored item. In separating out the components, the shelf life of the stored item is dramatically increased. The storage device is made from a plurality of polymeric film sheets that are connected through a perimeter seal that leaves a vacant space within the perimeter seal between the polymeric film sheets for creating multiple compartments. The compartments are separated through frangible sealing structures that are made up of a plurality of individual seals of varying types. When the device is operated, the frangible sealing structure is ruptured, therefore allowing the separated components to mix. Using a sealing structure made up of multiple seals ensures that the compartments remain separated when the storage container is subjected to harsh environmental conditions.
1. Field of the Invention
The present invention relates to a portable storage means and more particularly to a pouch comprised of multiple compartments, which are used to separate and contain the various components of the stored item. The compartments are separated by a frangible seal that once broken, allows the separate components to mix and create a finished product.
2. Description of Related Art
Flexible plastic pouches have been used extensively as a means for conveniently storing and transporting substances and in particular perishable items such as food and beverages. More recently, plastic pouches have been developed that contain separate compartments for separating the different components of the stored substance. In the case of perishable items, the solid and liquid components are stored in separate compartments. For example, water is separated from the solid flavor and coloring substances in fruit juices. When the seal is broken both components combined to create the beverage. One advantage that is achieved through this method of storage is that the shelf life of the product is dramatically increased.
Generally, these pouches are comprised of a number of layers, wherein each layer is constructed from a polymer material. In using a polymer material to construct the layers, the pouches can be easily molded into a variety of different shapes and sizes. Furthermore, the use of a polymer material allows the storage pouches to be mass produced in a cost effective manner.
As mentioned previously plastic storage pouches now integrate a seal to form separate compartments within the pouch for holding separate components of the stored perishable item. In order to prepare the stored item for consumption, a user breaks the seal, thereby allowing the separated components to mix and create the desired item. A number of different pouch designs which use a variety of methods to create assorted seals are listed extensively throughout the prior art.
U.S. Pat. No. 5,954,230 issued to Blette et al. describes a flexible pouch device that is comprised of two compartments. Each compartment is separated by a barrier that when broken, allows the separate components to mix. The preferred embodiment of the described invention is for storing and subsequently mixing multipart aqueous cleaning solutions. The pouch is made from a thermoplastic polymer such as polyethylene terephthalate. The breakable barrier is made from a porous paper that is bonded between opposing sides of the pouch through a heat activated method. The outlet opening of the pouch contains a male matting end that allows for the attachment of a spray pump. The attached spray pump provides a means for dispensing the cleaning solution over a large area. U.S. Pat. No. 6,612,428 issued to Segovia, Jr. et al. describes a storage pouch with multiple compartments that are also separated by a breakable seal. The invention includes a unique connector that allows for the attachment of various dispensing mechanisms, including a baby bottle top.
U.S. Pat. No. 6,866,145 B2 issued to Richards et al. describes a compartmentalized pouch with storage areas that are separated by a frangible seal. The storage compartments can be shaped in a variety of ways to form the overall storage pouch. A tearable seal is located on the top of the storage pouch and is used to access the components once they are mixed.
U.S. Pat. No. 7,306,095 B1 issued to Bourque et al. describes a storage pouch with multiple compartments. Each compartment is separated by a frangible seal. The pouch is constructed from polymeric sheets comprised of any number of layers of a polymeric film material. The design typically includes an inner most layer, an inner barrier layer, and an outer structural layer. The innermost layer is preferably heat sealable to allow for the formation of a frangible seal. The invention includes a number of different frangible seal types which can consist of multiple seals of the same type to form separate compartments. The preferred embodiment uses an innermost layer that undergoes interfacial peel sealing under an applied heat. These polymer layers are typically made from a polyolefin. In another embodiment, the frangible seal can be constructed by applying a sealant between opposing sides of the innermost polymer layer.
There are many disadvantages to the multiple compartment storage pouches that are detailed in the prior art. Specifically, the designs utilize a single seal or the combination of multiple seals of the same type to separate the compartments. In single seal pouches, the seal must be strong enough to not rupture during the transportation of the storage pouch. However, if the seal is made too strong, the seal can not be broken by the user and the separated components will not combine.
There therefore exists a need for a method of isolating different components that are stored in a pouch that keeps the components separated when stresses and forces are exerted on the pouch during transportation and storage. Furthermore, this method of separating the components must be breakable under a force that a normal human can quickly and easily exert on the pouch. Finally, the method for isolating different components within a storage pouch must be able to keep the components separated for extended periods of time, as by separating the components, longer shelf lives for the stored perishable items are achieved.
BRIEF SUMMARY OF THE INVENTIONThe present invention relates to an improved method for forming separate compartments within a flexible and transportable storage pouch. The compartments are used to separate various components of a stored item. The item can be but is not limited to a perishable item. In separating the components of a stored perishable item, the product has a longer shelf life. The design of the storage pouch is conventional in that it uses attached polymeric sheets to form the flexible pouch. The design, however, utilizes a unique sealing structure to form the separate compartments. This unique frangible sealing structure is capable of remaining intact during the transportation and storage of the pouch, while still requiring minimal user exerted force to rupture the structure, thereby mixing the separated components together. By combining the separated ingredients at the time of use, the shelf life of the combined ingredients is greatly increased.
The pouch is formed by correcting at least two flexible polymeric sheets together. Each sheet can be made up of a plurality of thin superimposed polymeric forms that form a stacked sequence. The two polymeric sheets are attached through a perimeter seal. In creating a perimeter seal, the space between the polymeric sheets formed within the polymeric seal serves to hold the stored item or items. Multiple flexible polymeric sheets can be connected together to form a pouch of any shape.
Isolated chambers are formed within the storage cavity to contain different components of the item that is being stored. For example, in the storage of a beverage, one chamber holds a liquid such as water while the other chamber holds the granular particles that when mixed with the liquid add vitamins, food supplements, energy substances thereby creating the a beverage solution. As mentioned previously, in separating out the components of a stored item, the overall shelf life of the product dramatically increases. The ingredients are combined at time of use for increased shelf life.
The two or more separate chambers are formed within the vacant space of the pouch through a sealing structure. The sealing structure of the present invention is novel in that it is comprised of various types of seals that can be combined in multiple ways, thereby allowing for the creation of a plurality of unique sealing structures. The sealing structure of the present invention can contain three different types of seals. These different types of seals include a heat seal, a glue seal, or a zip lock seal. These seals can be combined in any combination to form the sealing structure that is used to isolate the separate chamber from the main cavity of the storage pouch. For example, a seal structure can be formed by creating a barrier consisting of a heat seal, a zip lock seal, a second heat seal, and a second zip lock seal in the respective order. Another example of a seal structure includes a heat seal, a glue seal, a second heat seal, and a second glue seal. The use of multiple individual seals in creating a seal structure allows for the isolation of a chamber, even if one of the individual seals fails and ruptures during the transport or storage of the pouch. Furthermore, another advantage attained by the present invention is that if the environmental conditions are favorable for causing the failure of a specific type of seal, the compartments remain isolated due to the use of various types of individual seals in the overall sealing structure.
The individual seals that are used to form the sealing structure are each frangible. By making the seals frangible, the user can rupture each individual seal in the sealing structure, causing the separated components to mix. The individual seals are strong enough as to not rupture under normal forces and stresses that are exerted on the pouch, and subsequent sealing structure, during transportation and storage. The individual seals, however, are also weak enough to be broken by a force that is capable of being produced by a normal individual person.
It is an object of the present invention to provide a portable storage pouch that uses a novel multi layered sealing structure comprised of a plurality of different types to create separate compartments within the main cavity of the pouch for isolating various components of a stored item which are combined at time of use.
It is another object of the present invention to provide a portable storage pouch comprised of multiple separated compartments for isolating different components of a stored item that keeps the components isolated in the event that a seal in the multi layered sealing structure fails.
It is furthermore another object of the present invention to provide a portable storage pouch comprised of multiple separated compartments that are separated through a frangible multi layered sealing structure that when ruptured allows for the mixing of the separated components.
It is still another object of the present invention to provide a portable storage pouch comprised of multiple separated compartments that contains protrusions to aid the user in rupturing the seals in the multi layered sealing structure.
It is yet another object of the present invention to provide a portable storage pouch comprised of multiple separated compartments with a pouch outlet cover that is penetrable with a straw.
It is another object of the present invention to provide a portable storage pouch comprised of multiple separated compartments with a pouch outlet consisting of a helical male mating end that connects with a helical female cap end that is capable of sealing the outlet opening of the pouch.
It is furthermore another object of the present invention to provide a portable storage pouch comprised of multiple separated compartments that uses an embedded and pointed nozzle that is pushed through the polymeric sheet used to create the outer wall of the pouch, thereby creating an outlet opening.
It is still another object of the present invention to provide a portable storage pouch comprised of multiple separated compartments that contains an adjacently attached outlet nozzle that is resealable.
It is yet another object of the present invention to provide a portable storage pouch comprised of multiple separated compartments with a pouch outlet consisting of a helical male mating end that connects with a helical female cap end that is capable of sealing the outlet opening of the pouch that utilizes a flow control insert.
It is another object of the present invention to provide a portable storage pouch comprised of multiple separated compartments that uses a needle shaped helical dispenser attachment that is connected to a helical male connector on the outlet opening.
It is furthermore another object of the present invention to provide a portable storage pouch comprised of multiple separated compartments that uses a filter before the outlet opening to stop the flow of large solid particles from within the contents of the storage pouch.
It is still another object of the present invention to provide a portable storage pouch comprised of multiple separated compartments that has a hole in the perimeter seal of the pouch on the end of the pouch opposing the outlet means, to allow for the hanging of the storage pouch.
It is yet another object of the present invention to provide a portable storage pouch comprised of multiple separated compartments that is connected to a nipple shaped dispenser that is used for baby feeding.
It is another object of the present invention to provide a portable storage pouch with a separate compartment that extends outward from the side of the pouch, wherein the sealing structure is broker by pushing the protruding compartment into the main cavity of the pouch.
These and other objects and advantages of the present invention will become apparent through the drawings and the accompanying description set forth hereinafter.
Referring now to
The upper and lower compartments are separated by a multilayered sealing structure 113. This sealing structure 113 includes a first zip lock seal 101, a first heat seal 103, a second zip lock seal 102, and a second heat seal 104. By utilizing an alternating seal type structure, the entire sealing structure 113 does not completely rupture when the environmental conditions are favorable for causing the failure of one of the specific sealing types used in the sealing structure 113. For example, if the heat seal is weakened and eventually ruptures while the pouch 100 is placed in a high heat environment, the zip lock seal still remains intact, thereby keeping the contents of the upper compartment 109 and the contents of the lower compartment separated 110. Furthermore, by using multiple seals to create a sealing structure 113, the strength of each individual seal can be reduced, thus ensuring that each individual seal in the sealing structure 113 is weak enough to be ruptured by a normal person in a quick manner. A handle extension 107 protrudes from the surface of the sealing structure 113, wherein the ends of the handle are connected to the first and second individual zip lock seals 101 and 102. This handle 107 provides a means by which a user can provide a force against the seals in order to rupture the entire sealing structure 113. An outlet opening 108 covered by a thin polymer layer is located on one end of the pouch 100 and provides a means of accessing the contents of the pouch 100, once the solution has been mixed.
Referring to
The instant invention has been shown and described herein in what is considered to be the most practical and preferred embodiment. It is recognized, however, that departures may be made therefrom within the scope of the invention and that obvious modifications will occur to a person skilled in the art.
Claims
1. A pouch for portable storage of two or more separate substances comprising:
- first and second flexible polymer sheets;
- said first and second flexible polymer sheets being sealed permanently around a perimeter defining a portable storage pouch;
- a first frangible seal for connecting said first polymer sheet and said second polymer sheet across a prescribed portion forming a first compartment and a second compartment within said pouch;
- a second frangible seal disposed in proximity to said first frangible seal for forming a first compartment and a second compartment in said pouch in conjunction with said first frangible seal;
- said first flexible polymer having at least one aperture used for expelling the combined contents of the first compartment and the second compartment; and
- a removable first sheet aperture cover for sealing said aperture cover when not in use.
2. A pouch as in claim 1 including:
- a third frangible seal mounted in proximity to said first frangible seal and said second frangible seal for dividing said pouch into two separate compartments in conjunction with said first frangible seal and said second frangible seal, said first, second and third frangible seals being separable manually for mixing the contents in said first compartment with the contents of said second compartment within said pouch.
3. A handle connected to said first flexible polymer sheet outside in the area of said first frangible seal and said second frangible seal to aid in manually separating said first and second frangible seals.
4. A pouch as in claim 3 including a second handle disposed on the outside of said second flexible polymer sheet in the area of said first frangible seal and said second frangible seal to be used in conjunction with said first handle for manually separating said first frangible seal and said second frangible seal.
5. A pouch as in claim 2 wherein:
- said first frangible seal is a heat seal, sealing said first flexible sheet inside said pouch to said second flexible sheet inside said pouch.
6. A pouch as in claim 1, wherein
- said second frangible seal is made of a light adhesive.
7. A pouch as in claim 2, wherein:
- said third frangible seal is a friction seal using a male protrusion and a female slot that is removably attached together to form a first compartment and second compartment.
8. A pouch as in claim 1, wherein:
- said first flexible sheet aperture cover includes a neck connected to said first flexible sheet including external fastening threads and a sealable cap that includes fastener threads for engaging said threaded neck.
9. A pouch as in claim 1, wherein:
- said first and second flexible sheets including at least one rectangular corner wherein said sheets are formed and sealed together to provide a perpendicular corner, a linear permanent heat seal disposed parallel to one side of said pouch forming the perpendicular corner spaced apart to provide a separate channel for dispensing the contents of the container near the corner, said channel separating the channel portion from the remaining first and second compartments, said corner having a foldable portion and an opening that can be covered by said foldable portion for dispensing the contents of said pouch through said portable channel and said foldable cover and opening.
Type: Application
Filed: Mar 17, 2009
Publication Date: Sep 24, 2009
Inventor: Michael R. Anderson (Boca Raton, FL)
Application Number: 12/405,634
International Classification: B65D 33/06 (20060101); B65D 30/22 (20060101); B65D 33/16 (20060101); B65D 33/22 (20060101);