Partition system for a building space
A partition system for dividing a building space, the building space having a floor, a ceiling and walls bounding the space between the ceiling and floor. The partition system includes self-supporting wire mesh paneling, which is attached to least one post that is mounted to the floor of the building space. Each post extends from the floor up to a predefined height that may be less than the height of the ceiling of the building.
This application is a continuation-in-part of application Ser. No. 11/826,083, filed Jul. 12, 2007, which claims the priority of Canadian application no. 2,582,839, filed Mar. 22, 2007, and each of which is incorporated herein by reference.
TECHNICAL FIELDThe present invention relates generally to a partition system for dividing a building space, such as a basement or a warehouse.
BACKGROUNDStorage lockers are presently constructed with walls composed of wood or metal framing covered with panels of material to close in the locker storage space. The lockers are usually built against a wall of a building containing the lockers to have the building wall form the back wall of the locker. Adjacent lockers have a common side wall. The framing is rigid enough to define the shape of the locker.
Storage lockers are actually a type of partition system, since their purpose is to divide a large space into several, smaller self-enclosed spaces. The partition systems that are currently used to divide building spaces (such as a warehouse floor) into several separate areas are constructed with panels of lightweight wire mesh, where each panel is formed by welding the wire mesh into a rigid metal frame that supports the panel. Alternatively, instead of welding the wire mesh into a frame, the panels are formed by press braking the wire mesh material to define one or more bends in the material at specific and strategic locations, thereby adding strength to the unframed panels such that they become self-supporting. These panels can be arranged in, for example, straight-run, corner, three-sided or fully self-enclosed installations of varying sizes and shapes, in order to partition an open space according to custom layouts.
Unfortunately, storage locker and partition system construction using framing is relatively expensive. Furthermore, both the metal framing and the bends formed by press braking in unframed paneling make it very difficult if not impossible to modify or reconfigure the walls/panels of the lockers or partition systems at the time of installation in order to adapt to uneven floors and walls, pipes and ductwork close to the ceiling of the building space. Although it may be physically possible to cut a wall/panel in order to reduce a height/width or to remove a piece thereof, such modification/reconfiguration of the wall/panel deteriorates and possibly even sacrifices the integrity of the wall/panel, and thus of the partition system as a whole.
Consequently, there exists a need in the industry to provide an improved partition system for dividing a building space.
OBJECTS AND SUMMARY OF THE INVENTIONIt is an object of the invention to provide an improved partition system for dividing a building space that overcomes the drawbacks of the prior art.
In accordance with a broad aspect, the present invention provides a partition system in a building space, the building space having a floor, a ceiling and side walls bounding the space between the floor and the ceiling. The partition system includes at least one post and self-supporting wire mesh paneling. Each post has a lower end and an upper end, the lower end mounted to the floor of the building space, the upper end being freestanding without attachment to the ceiling of the building space. The self-supporting wire mesh paneling is mounted to the at least one post and includes at least one panel of unframed, substantially flat wire mesh. The at least one post and the paneling are arranged to define at least one wall dividing the building space.
In accordance with another broad aspect, the present invention provides a method for installing a partition system in a building space, the building space having a floor, a ceiling and side walls bounding the space between the floor and the ceiling, the partition system including at least one post and self-supporting wire mesh paneling, the paneling including at least one panel of unframed, substantially flat wire mesh. The method includes mounting the at least one post to the floor of the building and mounting the paneling to the at least one post, whereby the at least one post and the paneling are arranged to define at least one wall dividing the building space. The method also includes adapting the partition system to a condition of the building space by cutting at least one panel of the paneling at the time of installation without affecting an integrity of the installed paneling.
In accordance with yet another broad aspect, the present invention provides a partition system for a building space, the building space having a floor, a ceiling and side walls bounding the space between the floor and the ceiling. The partition system includes at least one post adapted to be mounted to the floor of the building space and at least one panel of unframed, substantially flat wire mesh made up of vertical and horizontal wires that are joined where they cross, the horizontal wires being characterized by a gauge that is heavier than that of the vertical wires. The at least one panel is mountable to the at least one post for defining at least one wall within the building space.
The present invention is directed to a partition system for dividing a building space, such as a basement or a warehouse floor, into two or more separate areas, where this building space has a floor, a ceiling and walls bounding the space between the ceiling and floor. The partition system includes self-supporting wire mesh paneling, which is attached to least one post that is mounted to the floor of the building space. Each post of the partition system extends from the floor up to a predefined height that may be less than the height of the ceiling of the building space. The wire mesh paneling and posts of the partition system are arranged to define at least one installation. Each such installation may be fully enclosed or, alternatively, may have one or more open sides, as will be discussed in further detail below.
In a specific example, the partition system is arranged to define a storage locker, as per the non-limiting example of implementation of the present invention shown in
At least two adjacent walls 13, 15 of the locker 1 have spaced-apart posts 23A, 23B, 23C extending between the floor 5 and ceiling 7 of the storage area 3. The posts are identical. The posts are spaced apart a standard distance, such as four feet for example. The posts are preferably adjustable in length as will be described and are fastened to both the floor 5 and ceiling 7. The walls 13, 15 are normally perpendicular to each other and joined at a first corner 25 where there is a post 23A common to both walls. The first wall 13 is an end wall of the locker and the second wall 15, which is longer than the first wall 13, is a side wall of the locker. The first wall 13 has two spaced apart posts 23A, 23B with a closure 27 mounted to and between the posts, the closure providing access to the locker storage space 21. The second post 23B is adjacent the fourth wall 19 of the locker. The second wall 15 also has two spaced apart posts 23A, 23B with wire mesh panelling 29 extending over its length, the panelling joined to the posts including the corner post 23A and extending to the third wall 17 of the locker. The third wall 17 of the locker, an end wall and opposite the first wall 13, is formed by a portion of the building wall 9. The fourth wall 19 of the locker, a side wall and opposite the second wall 15, is formed by a portion of the other wall 11 of the building. The third and fourth walls 17, 19 of the locker join to form a right angle second corner 31 of the locker diagonally opposite the right angle first corner 25 formed by the first and second walls 13, 15. The side wall 15 of the locker could have more than two posts 23A, 23C if the locker is made larger, as could the end wall 13.
The closure 27 has a door 35, the door hinged on one side 37 to the corner post 23A. There are co-operating latch means (not shown) on the other side 39 of the door 35 and on the second post 23B to be used to close and lock the door. The transom space above the closure 27 is closed by a self-supporting wire panel 40 fastened to the posts 23A, 23B in a manner to be described.
Specific to the present invention, the wire mesh panelling 29 preferably comprises wire mesh panels 41 of standard width, the width generally matching the standard spacing employed between the posts 23A, 23C. These panels 41 are unframed and are substantially flat, without any significant bends therein. A first panel 41A extends between the posts 23A, 23C and is fastened to both posts. A second panel 41B extends between the second post 23C and the end wall 17. The second panel 41B can be cut to fit the length between the second post 23C and the end wall 17 if the distance is less than the standard distance. The second panel is fastened to both the second post 23C and the end wall 17.
In more detail, each post 23A, 23B, 23C, as shown in
Each post 23 is long enough to extend between the floor 5 and the ceiling 7 of the storage area 3 with the legs 45, 47 telescopically extended from the ends of the post member 43. Each post 23 can be mounted in position by first fastening the mounting plate 55 of the bottom leg 47 to the floor 5 with suitable fasteners (not shown) passing through the openings 57 and then mounting the post member 43, carrying the top leg 45, on the bottom leg 47. The top leg 45 is then extended from the top of the post member 43 to the ceiling 7 and its mounting plate 55 is attached to the ceiling with suitable fasteners (not shown). Finally, the post member 43 is raised several inches from the floor 5, relative to the top and bottom legs 45, 47 and then fastened in place with a screw 60 inserted through a wall of the post member 43 into the mounting post 53 of leg 45. The posts are mounted to have their inner wall, facing into the storage space, aligned. The post construction permits solid mounting of the posts to the floor and ceiling even if one of the floor or ceiling slopes or is otherwise uneven with respect to the other. While one telescopic post construction has been described, other constructions could be used. For example, the bottom leg 45 could be fixed to the post member 43. Then only the top leg 45 is telescopic. In another example, the screw 60 could be fastened to the bottom leg instead of to the top leg.
Each wire mesh panel 41, as shown in
The wires of each panel 41 are normally made from steel and attached where they cross by spot-welding or the like to form squares 65 (or rectangles) small enough to prevent a person's hand from passing through. The squares/rectangles are preferably around two inches to a side although they can range from around one and half to three inches to a side, among other possibilities. The wires 61, 63 are around six or eight gauge in size but can range between four and ten gauge. The wider the spacing between the posts, the thicker the wire used. The wires are normally galvanized and thus do not require painting when cut. The panels 41 are normally constructed to have a vertical wire 61A adjacent each side edge 67 of the panel and a horizontal wire 63A adjacent each top and bottom edge. The panels are rigid enough to generally keep their shape during handling and installation. While steel wires are preferred the wires can be made from other material such as aluminum, plastic or a composite.
Wire clips 71 are used to attach the panels 41 to the posts 23A, 23B, etc. In a specific, non-limiting example of implementation, each clip 71 is generally ‘P’ shaped, when viewed from the top, with a pair of flat adjacent legs 73, 75 forming the stem of the ‘P’, the legs joined at one end by a loop 77 forming the loop of the ‘P’. The free ends of the legs 73, 75 have aligned holes 79 there through. The wire clips 71 are attached to each vertical wire 61A at the vertical edges 67 of the panels 41 at spaced apart vertical locations, starting at the top edge of the panel, and usually about two to three feet apart. There is usually a clip at or near the bottom edge of the panel as well. The clips are attached by manipulating the clip 71 to place the side edge wire 61A on the panel between the legs 73, 75 of the clip and into the loop 77. Each clip 71 is fastened onto the flat inner wall 81 of the post member 43 of the posts by a screw fastener 83 passed through the aligned holes 79 in the legs 73, 75. The flat wall 81 of the post member 43 faces into the storage space 21 and the clips 71 are within the storage space. It is important to note that various types and shapes of clips 71, as well as different methods of attachment, may be used to attach the panels 41 to the posts 23 without departing from the scope of the present invention.
The free end of the last panel 41B in the side wall 15 is attached to the second end wall 17 formed by part of the building wall 9 by brackets 85 and clips 71 as shown in
The transom panel 40 is attached to the posts 23A, 23B in the end wall 13 using the clips 71A. As shown in
The locker described is relatively small and narrow. The locker can be made larger by widening the end wall and by lengthening the side wall. As shown in the
The partition system defining a locker has been described as being mounted in a corner of a building. The locker could also be constructed to be mounted against one wall only of the building. As shown in
The same construction of the partition system could be used to define a set of adjacent lockers, according to a variant example of implementation of the present invention. After the first corner locker 1 has been built, as shown in
The additional lockers can have a width the same as the width of the locker shown in
In another variant example of implementation, the locker could be built free of the building walls if desired or, if needed, with all the walls of the locker solely formed of posts and wire mesh panels, there being a post at each corner of the locker common to two adjacent walls. As shown in
The locker 401 can have a width the same as the width of the locker shown in
In yet another variant example of implementation of the present invention, any of the lockers described above can be provided with roofs if needed. As shown in
The roof sections 451, 453 can abut when pivoted to a horizontal position but preferably one section is slightly wider than the other so they slightly overlap when pivoted to a horizontal position as shown in
Where a roof is to be provided for a locker having a side wall provided by a building wall, the roof section is hinged to the building wall with brackets similar to the brackets 85 employed to fasten the wire mesh panels of the side wall to the building wall as shown in
To make it easier to mount and to open and close the roof 449, each roof section 451, 453 can be composed of two or more individual roof panels. Roof sections 451′, 453′ of roof 449′ are each composed of two roof panels 491, 492 and 493, 494 respectively as shown in
In some cases where the lockers are built in storage areas with eight foot ceilings, the locker roof may have to be recessed within the locker to provide clearance for any sprinkler heads. As shown in
Advantageously, the flat, unframed wire mesh panels in the side walls of the lockers make it very easy to accommodate piping or ducts in or near the ceiling of the building storage space at the time of installation of the lockers. Openings are easily cut the mesh from the top of the panel down to accommodate any pipes or ducts entering or leaving or traversing the lockers, without affecting the integrity of the panel.
In yet another variant example of implementation of the present invention, the partition system defines a storage locker that is unanchored at its upper end, in that it is not mounted to the ceiling of the building space.
As in the case of locker 1, the wire mesh paneling 529 of locker 501 is formed of substantially flat, wire mesh panels or sheets 541 of standard width, the width generally matching the standard spacing employed between the posts 523A, 523C. These panels 541 are fastened to the posts 523 and/or to a building wall in the same manner as described above with regard to storage locker 1. In a specific, non-limiting example, the wires of each wire mesh panel 541 range between four and ten gauge. For a wider spacing between the posts 523, as well as for a greater height H′, a thicker (heavier gauge) wire may be used, ensuring that the panels 541 are rigid enough to generally keep their shape during handling and installation. While steel wires are preferred, the wires can be made from other material such as aluminum, plastic or a composite, among other possibilities.
In a specific, non-limiting example of implementation of the present invention, each wire mesh panel 541 of the locker 501 is composed of spaced-apart horizontal wires transversely crossing spaced-apart vertical wires, where the horizontal wires are thicker than the vertical wires. Thus, the horizontal wires are characterized by a heavier gauge than the vertical wires. For example, a panel 541 may be composed of six gauge horizontal wires and eight gauge vertical wires, among other possibilities. The thickness/heaviness of the horizontal wires of the panel 541 provides the necessary strength and rigidity to the panel 541 to allow the panel 541 to be self-supporting and to generally keep its shape during handling and installation. This is particularly true since, upon installation, each panel 541 is mounted such that its horizontal wires run from one post or building wall to another post or building wall.
Note that although the number of horizontal wires in a panel 541 may be equal to the number of vertical wires in the panel 541, other constructions of the panels 541 are also possible and included in the scope of the present invention. More specifically, the number of horizontal wires in a panel 541 may differ from the number of vertical wires in the panel 541. Furthermore, while both the horizontal wires and the vertical wires may be evenly spaced-apart, the interspacing distance between adjacent wires may be different for the horizontal wires than for the vertical wires. For example, the vertical wires may be characterized by 3 inch interspacing, while the horizontal wires are characterized by 1½ inch interspacing, among many other possibilities.
The posts 523A, 523B, 523C, are substantially identical to the posts 23A, 23B, 23C of locker 1, except that there is no top leg extending from the top ends 524A, 524B, 524C thereof, since these top ends 524A, 524B, 524C are not anchored to the ceiling. Bottom leg 547, which is shown in detail in
Each post 523 can be mounted in position by first fastening the mounting plate 555 of the bottom leg 547 to the floor 5 with suitable fasteners or anchors 556 passing through the openings 559 (see
Although the upper ends 524 of the posts 523 are free standing, in that they are not anchored to the ceiling 7 of the building space, a cap structure 560 may be provided to interconnect all of the posts 523 at their upper ends 524. This cap structure 560, which may be an angle iron or a combination of several angle iron pieces, is designed to run along the top perimeter of the locker 501 for covering and joining together the upper ends 524 of the posts 523. It is important to note that this cap structure 560 is optional and may take on any one of various possible designs and types of physical implementation, without departing from the scope of the present invention.
The post construction and anchoring permits solid mounting of the posts 523 to the floor 5, such that the posts 523 can hold their position and support themselves, as well as the wire mesh paneling 529, without any mounting to the ceiling 7. For a greater height H′, posts 523 of greater diameter and larger anchors 556 may be used, ensuring sufficient support for the storage locker 501. In a specific example, each post 523 has a diameter of at least 3 inches. In another specific example, each post 523 has a diameter that is between 1.5 inches and 4 inches.
Continuing with the variant example of a storage locker that is unanchored at its upper end, the partition system may be constructed to define a set of adjacent storage lockers.
As seen in
Recalling that the storage locker is but one example of a partition system according to the present invention, it is important to note that the various different examples of implementation of a storage locker that are described above may also apply more generally to other constructions of the partition system, which may include one or more installations of various different layouts.
In the example of
As discussed earlier, a partition system according to the present invention is arranged to define one or more installations, each of which may be characterized by any one of various different possible layouts. The partition system 701 shown in
Any one of the different possible types of partition system installations may be positioned with the building space such as to abut against one or more of the building walls. Taking for example the two and three-sided installations shown in
It is important to note that, for any type of installation of the partition system, the wire mesh paneling of the partition system may be arranged to define any number of walls and these walls may be positioned at different angles with respect to one another, without departing from the scope of the present invention. In other words, the open-ended or fully enclosed space defined by the partition system installation may be characterized by various different shapes, other than the standard square and rectangle shapes.
Furthermore, regardless of the type of installation of the partition system, the upper end of the partition system may be either unanchored or mounted to the ceiling of the building, without departing from the scope of the present invention. In the examples of
Advantageously, as in the case of the storage locker, by providing a partition system constructed of unframed, substantially flat panels of mesh wire that are self-supporting and attach to posts mounted in the floor, it is possible at the time of installation of the partition system to adapt the walls of the partition system to specific conditions and construction anomalies of the building space, such as for example the presence of piping or ducts or an uneven floor. More specifically, if necessary, the wire mesh panels can easily be cut to reduce in height and/or width a wall of the partition system, without compromising the integrity of the partition system. Thus, installation of the partition system is rendered much easier than in the case of prior art systems. Furthermore, the components of the partition system (including in particular the flat, unframed wire mesh panels and the posts) can easily and inexpensively be packaged and shipped to a point of installation.
For the sake of illustration,
While this invention has been described as having a preferred design, it is understood that it is capable of further modifications, and uses and/or adaptations of the invention and following in general the principle of the invention and including such departures from the present disclosure as come within the known or customary practice in the art to which the invention pertains, and as may be applied to the central features hereinbefore set forth, and fall within the scope of the invention or limits of the claims appended hereto.
Claims
1. A partition system in a building space, the building space having a floor, a ceiling and side walls bounding the space between the floor and the ceiling, said partition system comprising:
- a) at least one post having a lower end and an upper end, the lower end mounted to the floor of the building space, the upper end being freestanding without attachment to the ceiling of the building space;
- b) self-supporting wire mesh paneling mounted to said at least one post, said paneling including at least one panel of unframed, substantially flat wire mesh;
- c) wherein said at least one post and said paneling are arranged to define at least one wall dividing the building space.
2. A partition system as defined in claim 1, wherein said paneling extends over a length of at least one of said at least one wall.
3. A partition system as defined in claim 2, wherein said at least one post extends from the floor of the building space up to a predefined height that is lower than a height of the ceiling of the building space.
4. A partition system as defined in claim 3, wherein said at least one panel of unframed, substantially flat wire mesh is self-supporting.
5. A partition system as defined in claim 4, wherein each of said at least one panel is made up of vertical and horizontal wires that are joined where they cross, the wires between four and ten gauge in diameter.
6. A partition system as defined in claim 5, wherein the horizontal wires are characterized by a gauge that is heavier than that of the vertical wires.
7. A partition system as defined in claim 6, wherein the horizontal wires are six gauge in diameter and the vertical wires are 8 gauge in diameter.
8. A partition system as defined in claim 5, wherein the wires of each panel are spaced apart by a distance of between one and a half inches and three inches.
9. A partition system as defined in claim 3, wherein each of said at least one post includes a main tubular body member having a diameter that is between one and a half inches and four inches.
10. A partition system as defined in claim 3, wherein each of said at least one post includes a main tubular body member having a diameter that is at least three inches.
11. A partition system as defined in claim 10, wherein said main tubular body member is characterized by a square cross-section.
12. A partition system as defined in claim 9, wherein each of said at least one post has a plate member at its lower end that abuts against, and is anchored to, the floor of the building.
13. A partition system as defined in claim 12, wherein each of said at least one post is adjustable in length.
14. A partition system as defined in claim 2, wherein at least one of said at least one wall is defined by at least two spaced-apart posts, said self-supporting wire mesh paneling being mounted to each of said at least two spaced-apart posts.
15. A partition system as defined in claim 2, wherein said partition system includes a closure in one of said at least one wall, said closure mounted between first and second spaced-apart posts.
16. A partition system as defined in claim 3, wherein said partition system includes a plurality of posts, said partition system further including a cap structure mounted atop each post for joining together said plurality of posts.
17. A partition system as defined in claim 1, wherein said partition system includes a plurality of posts, said plurality of posts and said paneling arranged to define first and second adjoining walls dividing the building space, said paneling extending over the length of at least one of said adjoining walls.
18. A partition system as defined in claim 17, wherein said plurality of posts and said paneling are arranged to define one of a fully enclosed area and an open-sided area.
19. A partition system as defined in claim 18, wherein said partition system is positioned within the building space such that said plurality of posts and said paneling together with at least a portion of at least one of the building side walls define one of a fully enclosed area and an open-sided area.
20. A partition system as defined in claim 1, wherein at least one of said at least one wall of said partition system is attached to a side wall of the building.
21. A partition system as defined in claim 1, wherein said at least one post and said self-supporting wire mesh paneling are arranged to define a storage locker.
22. A partition system as defined in claim 1, wherein said at least one post and said self-supporting wire mesh paneling are arranged to define a set of storage lockers.
23. A partition system as defined in claim 1, wherein said at least one post and said self-supporting wire mesh paneling are arranged to define an installation that is selected from the group consisting of: a storage locker, a set of storage lockers, a wall, a stock cage, a perimeter guard, an open-sided cage and a corner.
24. A partition system as defined in claim 1, wherein said partition system includes at least two separate installations, each installation being formed of a respective arrangement of posts and self-supporting wire mesh paneling.
25. A partition system as defined in claim 23, wherein each of said at least two separate installations is selected from the group consisting of: a storage locker, a set of storage lockers, a wall, a stock cage, a perimeter guard, an open-sided cage and a corner.
26. A method for installing a partition system in a building space, the building space having a floor, a ceiling and side walls bounding the space between the floor and the ceiling, the partition system including at least one post and self-supporting wire mesh paneling, the paneling including at least one panel of unframed, substantially flat wire mesh, said method comprising:
- a) mounting the at least one post to the floor of the building;
- b) mounting the paneling to the at least one post, whereby the at least one post and the paneling are arranged to define at least one wall dividing the building space;
- c) adapting the partition system to a condition of the building space by cutting at least one panel of the paneling at the time of installation without affecting an integrity of the installed paneling.
27. A partition system for a building space, the building space having a floor, a ceiling and side walls bounding the space between the floor and the ceiling, said partition system comprising:
- a) at least one post adapted to be mounted to the floor of the building space;
- b) at least one panel of unframed, substantially flat wire mesh made up of vertical and horizontal wires that are joined where they cross, the horizontal wires being characterized by a gauge that is heavier than that of the vertical wires;
- c) wherein said at least one panel is mountable to said at least one post for defining at least one wall within the building space.
Type: Application
Filed: Dec 18, 2008
Publication Date: Mar 11, 2010
Inventor: Derek Goddard (Beaconsfield)
Application Number: 12/314,929
International Classification: E04B 2/76 (20060101); E04B 2/74 (20060101);