METHOD AND SYSTEM FOR USING WELLBORE INSTRUMENTS WITH A WIRED PIPE STRING
A wellbore instrument system includes a pipe string extending from earth's surface to a selected depth in a wellbore. The pipe string includes at least one of an electrical conductor and an optical fiber signal channel. A power generator sub is coupled at one end to a lower end of the pipe string. At least one electrically powered wellbore instrument is coupled to the other end of the adapter sub.
1. Field of the Invention
The invention relates generally to the field of wellbore instruments and well logging methods. More specifically, the invention relates to systems and methods for operating electrically powered instruments in a well using a wired pipe string as a signal communication channel.
2. Background Art
Well logging instruments are devices configured to move through a wellbore drilled through subsurface rock formations. The devices include one or more sensors and other devices that measure various properties of the subsurface rock formations and/or perform certain mechanical acts on the formations, such as drilling or percussively obtaining samples of the rock formations, and withdrawing samples of connate fluid from the rock formations. Measurements of the properties of the rock formations made by the sensors may be recorded with respect to the instrument axial position (depth) within the wellbore as the instrument is moved along the wellbore. Such recording is referred to as a “well log.”
Well logging instruments can be conveyed along the wellbore by extending and withdrawing an armored electrical cable (“wireline”), wherein the instruments are coupled to the end of the wireline. Such conveyance relies on gravity to move the instruments into the wellbore. Extending and withdrawing the wireline may be performed using a winch or similar spooling device known in the art. It is also known in the art to use “logging while drilling” (“LWD”) instruments in certain circumstances. Such circumstances include expensive drilling operations, where the time needed to suspend drilling operations in order to make the wellbore accessible to wireline instruments would make the cost of such access prohibitive, and wellbores having a substantial lateral displacement from the surface location of the well. Such circumstances include large lateral displacement of the wellbore particularly where long wellbore segments having high inclination (deviation from vertical). In such cases, gravity is not able to overcome friction between the instruments and the wellbore wall, thus making wireline conveyance impracticable. LWD instrumentation has proven technically and economically successful under the appropriate conditions.
There are several types of wireline instrument conveyance known in the art for the foregoing conditions. One conveyance technique includes coupling the wireline instruments to the end of a coiled tubing having a wireline disposed therein. The wireline instruments are extended into and withdrawn from the wellbore by extending and retracting the coiled tubing, respectively. A subset of such coiled tubing techniques includes preliminary conveyance of the wireline configurable well logging instruments to a selected depth in the wellbore using a threadedly coupled pipe “string.” See, for example, U.S. Pat. No. 5,433,276 issued to Martain et al.
Another well logging instrument conveyance technique includes coupling wireline configurable well logging instruments to the end of a drill pipe or similar threadedly coupled pipe string. A wireline is coupled to the instruments using a “side entry sub” which provides a sealable passage from the exterior of the pipe string to the interior thereof. As the pipe string is extended into the wellbore, the wireline is extended by operating a conventional winch. An example of the foregoing is described in U.S. Pat. No. 6,092,416 issued to Halford et al. and assigned to the assignee of the present invention.
Recently, a type of drill pipe has been developed that includes a signal communication channel. See, for example, U.S. Pat. No. 6,641,434 issued to Boyle et al. and assigned to the assignee of the present invention. Such drill pipe has in particular provided substantially increased signal telemetry speed for use with LWD instruments over conventional LWD signal telemetry, which typically is performed by mud pressure modulation or by very low frequency electromagnetic signal transmission.
The foregoing drill pipe having a signal communication channel has not proven effective at transmitting electrical power from the surface to an instrument string disposed at a lower end of the pipe. In wireline conveyance of wellbore instrument, electrical power is transmitted from the surface to the instruments in the wellbore. In MWD and LWD, electrical power may be provided by batteries, or by an electric generator operated by flow of fluid through the pipe. When wired pipe is used for signal telemetry, the amount of electrical power required by the instruments may be substantially reduced because the signal telemetry device used in MWD/LWD, typically a mud flow modulator, uses a substantial portion of the total electrical power used by the instruments.
What is needed is a method and system for pipe conveyance of wellbore instruments that includes substantial signal telemetry capability, and does not require the use of armored electrical cable for transmission of electrical power to the instruments in the wellbore or signal communication from the instruments to the surface, or does not require the use of large batteries for power storage.
SUMMARY OF THE INVENTIONA wellbore instrument system according to one aspect of the invention includes a pipe string extending from earth's surface to a selected depth in a wellbore. The pipe string includes at least one of an electrical conductor and an optical fiber signal channel. A power generator sub is coupled at one end to a lower end of the pipe string. At least one electrically powered wellbore instrument is coupled to the other end of the adapter sub.
A method for well surveying according to another aspect of the invention includes moving at least one wellbore instrument along a wellbore at one end of a segmented pipe string. The pipe string includes a signal communication channel associated therewith. The method includes generating electrical power to operate the wellbore instrument at a location proximate a downhole end of the segmented pipe string. Measurements from at least one sensor in the instrument are communicated to the signal communication channel. The communicated measurements are detected at a surface end of the communication channel.
Other aspects and advantages of the invention will be apparent from the following description and the appended claims.
Generally, the invention relates to devices for conveying a wellbore instrument or a “string” of such instruments through a wellbore using a wired pipe string for conveyance and signal communication. The wired pipe string may include an electrical generator and power storage module or “sub” for supplying electrical power to operate the instrument and for providing telemetry to signal communication channel in the wired pipe string. The wired pipe string may be assembled and disassembled in segments to effect conveyance in a manner known in the art for conveyance of segmented pipe through a wellbore. In
The wired pipe string 20 may include an assembly or “string” of wellbore instruments at a lower end thereof. In the present example, the wellbore instrument string may include wireline configurable well logging instruments 13 coupled to a lower end thereof. As used in the present description, the term “wireline configurable well logging instruments” or a string of such instruments means one or more well logging instruments that can be conveyed through a wellbore using armored electrical cable (“wireline”), and which cannot be used in a pipe string for conducting drilling operations as a part of the pipe string. Wireline configurable well logging instruments are thus distinguishable from “logging while drilling” (“LWD”) instruments, which are configurable to be used during drilling operations and form part of the pipe string itself. The purpose for coupling the wireline configurable logging instrument string 13 to the end of the wired pipe string 20 will be further explained below. As will be further explained below with reference to
Several of the components disposed proximate the drilling unit 24 may be used to operate part of the system of the invention. These components will be explained with respect to their uses in drilling the wellbore to better enable understanding the invention. The pipe string 20 may be used to turn and axially urge a drill bit (
When the wellbore 18 has been drilled to a selected depth, the pipe string 20 may be withdrawn from the wellbore 18, and an adapter sub 12 and the well logging instrument string 13 may be coupled to the end of the pipe string 20. The pipe string 20 may then be reinserted into the wellbore 18 so that the instruments 13 may be moved through, for example, a highly inclined portion 18A of the wellbore 18 which would be inaccessible using armored electrical cable (“wireline”) to move the instruments 24. During well logging operations, the pump 32 may be operated to provide fluid flow to operate one or more turbines (not shown in
As the well logging instrument string 13 is moved along the wellbore 18 by moving the pipe string 20 as explained above, signals detected by various devices, non-limiting examples of which may include an induction resistivity instrument 16, a gamma ray sensor 14 and a formation fluid sample taking device 10 (which may include a fluid pressure sensor (not shown separately)) are selected to be included in a telemetry transceiver (
The functions performed by the adapter sub 12 may include providing a mechanical coupling (explained below) between the lowermost threaded connection on the pipe string 20 and an uppermost connection on the well logging instruments 13. The adapter sub 12 may also include one or more devices (explained below) for producing electrical and/or hydraulic power to operate various parts of the well logging instruments 13. Finally, the adapter sub may include signal processing and recording devices (explained below) for selecting signals from the well logging instrument 13 for transmission to the surface using the wired pipe string 20 and recording signals in a suitable storage or recording device (explained below) in the adapter sub 12.
It will be appreciated by those skilled in the art that in other examples the top drive 26 may be substituted by a swivel, kelly, kelly bushing and rotary table (none shown in
Having explained the system components generally, more detailed description of examples of certain system components follows.
The turbine 41 in some examples may have a controllable response to fluid flow, such as by controllable blade pitch, a controllable brake (not shown) or controllable bypass ports (
The present example contemplates that a formation fluid sampling and pressure testing instrument (10 in
Another example of the adapter sub 12 may include a first turbine 41A coupled to a generator 43B and a second turbine 41B coupled to the formation tester pump 47B. In the present example, the second turbine 41B can provide power to operate the formation tester pump 47B directly or through hydraulic conversion, and the first turbine 41A may provide power to operate the generator 43B for all electrical consumption of the well logging instruments (10, 14, 16 in
An example of the adapter sub is shown in more detail in
In some circumstances it may be desirable to isolate the well logging instruments from flow of fluid through the wired pipe string (20 in
In the event that the measurement and/or sampling procedure performed in the wellbore (18 in
As explained above, the digital data handling rate (bandwidth) of typical wired pipe strings is about 1 million bits per second. As is known in the art, typical wireline configurable well logging instruments strings can generate signal data at large multiples of the bandwidth of typical wired pipe strings. Accordingly, it is desirable to use the available wired pipe string bandwidth to communicate to the surface those signals from the well logging instrument string (13 in
An example signal processing and recording unit that can perform the foregoing telemetry conversion and formatting is shown in block diagram form in
The command decoder 82 may transmit instructions to change the data sent over the wired pipe string to an intermediate telemetry transceiver 86. The intermediate telemetry transceiver 86 receives well logging instrument measurements from the instrument string by signal connection to a well logging instrument telemetry transceiver 88 in the instrument string 13. The well logging instrument telemetry transceiver 88 may be the same type as used in any wireline configurable well logging instrument string, and is preferably configured to transmit signals over an armored electrical cable (“wireline”) when the instrument string is deployed on a wireline. In the present example, all well logging instrument signals that would be transmitted over the wireline if so connected are communicated to the intermediate telemetry transceiver 86. Depending on the instruction from the surface some of the signals are communicated to the WDP telemetry transceiver 80 for communication over the wired pipe string. Remaining well logging instrument signals may be communicated to a mass data storage device 84 such as a solid state memory or hard drive. The mass data storage device 84 may also receive and store the same signals that are transmitted to the surface over the wired pipe string. The foregoing components, including the WDP telemetry 80, mass data storage 84, command decoder 82 and intermediate telemetry 86 may be enclosed in the adapter sub 12 in some examples. In other examples, the foregoing components may be enclosed in a separate housing (not shown) that is itself coupled to the adapter sub 12 and to the instrument string 13.
The invention as explained above may be used in conjunction with a number of other drilling and measurement devices known in the art. Non-limiting examples of such other devices may include the following. The wireline configurable well logging instruments may be inserted into a sleeve or a drill collar to protect them from being damaged during rotation and/or lateral movement, and can enable fluid pumped from the surface to flow around them for cooling purposes.
A sleeve or drill collar may cover less than the entire string of well logging instruments, thus allowing sections of the instrument string to come into direct contact with the formations (11 in
A drill bit may be added at the bottom of the instrument string to allow drilling to continue while logging or between logging/sampling operations in conjunction with a drilling motor. The motor and/or a rotary steerable directional drilling system may be included between the drill bit and the well logging instruments to improve drilling efficiency and allow controlling the trajectory of the wellbore (18 in
Logging while drilling (“LWD”) and/or measurement while drilling (“MWD”) instruments known in the art may be included at any location in the wired pipe string (20 in
Stabilizers, reamers or wear bands may be placed on the foregoing sleeve or on a drill collar for directional control, wellbore conditioning, hole opening or other reasons.
Existing measurement while drilling telemetry technology (mud pressure modulation telemetry) may be used as two way communication with the surface instead of wired drill pipe or as a contingency to the failure of the wired drill pipe.
An example of the foregoing LWD and/or MWD instruments used as the wellbore instrument instead of the wireline configurable instrument (13 in
In the example shown in
While the invention has been described with respect to a limited number of embodiments, those skilled in the art, having benefit of this disclosure, will appreciate that other embodiments can be devised which do not depart from the scope of the invention as disclosed herein. Accordingly, the scope of the invention should be limited only by the attached claims.
Claims
1. A wellbore instrument system, comprising:
- a pipe string extending from earth's surface to a selected depth in wellbore, the pipe string including at least one of an electrical conductor and an optical fiber signal channel
- a power generator sub coupled at one end to a lower end of the pipe string; and
- at least one electrically powered wellbore instrument coupled to the other end of the adapter sub.
2. The system of claim 1 wherein the power generator sub includes a turbine for converting flow of fluid through the pipe string into power to operate the at least one wellbore instrument.
3. The system of claim 2 wherein the turbine includes a device for adjusting response of the turbine to fluid flow.
4. The system of claim 3 wherein the response adjusting device includes at least one bypass valve disposed between the turbine and the pipe string.
5. The system of claim 2 wherein the turbine is functionally coupled to a generator.
6. The system of claim 2 wherein the turbine is functionally coupled to an hydraulic pump.
7. The system of claim 1 wherein the pipe string comprises pipe segments threadedly coupled end to end, each pipe segment including at least one signal communication device in a longitudinal end thereof for coupling signals to a device coupled to the pipe segment.
8. The system of claim 1 further comprising an inflatable packer disposed between the pipe string and the at least one wellbore.
9. The system of claim 1 further comprising at least one longitudinal slip joint disposed at a selected position along the system.
10. The system of claim 1 wherein the adapter sub comprises a first turbine coupled to a generator and a second turbine coupled to an hydraulic pump.
11. The system of claim 1 wherein the at least one wellbore instrument at least one of a formation testing instrument, an induction resistivity instrument, a gamma ray sensor.
12. The system of claim 1 further comprising a telemetry converted configured to receive signals from the at least one wireline configurable instrument and to reformat the signals for transmission over the pipe string.
13. The system of claim 1 wherein the wellbore instrument comprises at least one wireline configurable well logging instrument.
14. The system of claim 1 wherein the wellbore instrument comprises at least one logging while drilling instrument.
15. The system of claim 1 wherein the generator sub comprises a power storage device configured to operate the wellbore instrument during times when an electric generator in the generator sub is not operating.
16. A method for well logging, comprising:
- moving at least one wellbore instrument along a wellbore at one end of a segmented pipe string, the pipe string including a signal communication channel associated therewith;
- generating electrical power proximate a downhole end of the segmented pipe string to operate the wellbore instrument;
- communicating measurements from at least one sensor in the instrument to the signal communication channel; and
- detecting the communicated measurements at a surface end of the communication channel.
17. The method of claim 16 further comprising storing at least some of the measurements in a data storage device proximate the well logging instrument.
18. The method of claim 16 wherein the generating electrical power includes converting flow of fluid through the pipe string into power to operate the at least one well logging instrument.
19. The method of claim 18 wherein the converting comprises rotating a generator.
20. The method of claim 18 wherein the converting comprises rotating an hydraulic pump.
21. The method of claim 18 wherein the converting comprises rotating a turbine, the rotating including adjusting a response of the turbine to compensate for power load imparted by the well logging instrument.
22. The method of claim 16 further comprising changing a longitudinal distance between the pipe string and the wellbore.
23. The method of claim 16 further comprising storing electrical power proximate a location of the generating electrical power, and operating the at least one wellbore instrument during times when the generating electrical power is not performed using the stored electrical power.
Type: Application
Filed: Sep 25, 2008
Publication Date: Mar 25, 2010
Inventors: NICHOLAS ELLSON (Houston, TX), Erik Quam (Missouri City, TX), Sylvain Bedouet (Houston, TX), Dudi Rendusara (Sugar Land, TX), Ricardo Vasques (Bailly), Nathan Landsiedel (Houston, TX)
Application Number: 12/237,558
International Classification: E21B 44/00 (20060101); E21B 47/00 (20060101);