Dual-Pressure Dual-Compartment Fluid Tank
An improved dual-pressure dual-compartment tank for transferring heat energy between two solutions while physically isolating the solutions from each other is disclosed. The tank has one fluid compartment positioned within a second fluid compartment such that the transfer of heat energy between the compartments is facilitated. One of the compartments is structured to maintain a substantially higher pressure than the other compartment so that if a physical divider between the compartments were to fail, the lower pressure fluid would not contaminate the higher pressure fluid. Additionally, the divider may take a variety of shapes to improve fluid mixing by accelerating or decelerating the fluid, and/or to provide an amount of surface area between compartments that is inversely proportional to the local temperature gradient between the compartments. These designs may include shapes such as a cone, a corrugated cylinder, a corrugated cone, or a cone with an outer spiral for improving mixing, thermal transfer, or to simplify construction of the dual-compartment tank.
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The present invention relates generally to devices, systems, and methods for providing hot water to a utility use and to a general residential or commercial use. More particularly, the invention relates to devices, systems, and methods in which potable water for human use is heated by placing it in proximity to a hot hydronics solution.
BACKGROUNDConventional potable hot water heaters are usually of the tank-type having an electric, gas or, other heating element at their bottom. A cold water source such as a well or municipal water supply provides water to the tank, and an outlet from the tank is connected to sinks, dishwashers, washing machines, bath tubs, or other devices that use hot water.
Hydronic fluid storage and heating compartments are also generally of the tank-type and may be heated by a variety of fuels including natural gas, oil, coal, resistive electric heating, or high efficiency electrically powered heat pumps. Hydronic heating tanks are often connected to a pump that forces water from the tank to radiators that are placed in rooms for which heating is desired.
Although hot hydronics fluid and hot potable water are both stored in tanks, hydronics fluid is usually stored separately from potable water systems due to the risk of chemicals, bacteria, or other substances contaminating the potable water supply. In addition to increasing heat losses, the use of separate hydronics and potable water tanks requires substantially more materials, such as insulation, for construction.
Combination potable water and hydronics tanks have been described in publications such as U.S. Pat. Nos. 5,544,645 and 6,032,868. In such systems heated water is typically circulated between a hot water storage tank and a hydronics loop providing heated air to a space. Heated water in the tank is also used to satisfy a demand for domestic hot water (e.g., showers, laundry, dishwasher, etc.). These systems typically employ complex and difficult to construct systems for ensuring that the hydronics solution does not contaminate the potable water supply.
Attempts have been made to overcome these inefficiencies by using a single burner or heat source for both domestic hot water and space heating requirements such as in U.S. Pat No. 5,074,464. When there is no demand for heated potable water, the water tank of the '464 patent circulates water through a heat exchanger mounted in a blower to heat the air space rather than have the tank sit idle.
French patent applications FR0607980 and FR00702831 claim to disclose a combined dual tank device for heating both a structure and sanitary hot water. To transfer heat from the sanitary water to the heat-transfer fluid, a first tank is arranged at least in part inside a second tank.
Despite somewhat improved efficiencies of these dual compartment tanks, these systems substantially increase the complexity and cost of tank fabrication. These previous systems do not provide a tank with a section divider whose construction and design is simplified by using a pressure differential as a containment backup in the event of a tank separator rupture. Additionally, these previous systems do not sufficiently address the problem of temperature gradient stratification within isolated compartments.
SUMMARY OF THE INVENTIONAn improved dual-pressure dual-compartment tank for transferring heat energy between isolated solutions is disclosed. The tank has one fluid compartment positioned within a second fluid compartment so that the transfer of heat energy between the compartments is facilitated. One of the compartments is maintained at a substantially higher pressure than the other so that if a divider between the compartments ruptures, the low pressure fluid will not contaminate the high pressure fluid. Additionally, the divider may take a variety of shapes to improve fluid mixing within the compartments by accelerating or decelerating the fluid. Also, the divider may be shaped to provide an amount of surface area between compartments that is inversely proportional to the local temperature gradient between the compartments. These designs may include shapes such as cones, corrugated cylinders, corrugated cones, or cones with outer spirals. The foregoing summary does not limit the invention, which is defined by the claims. Similarly, neither the title nor the abstract is to be taken as limiting in any way the scope of the disclosed invention.
Each of the drawing figures now described shows an exemplary embodiment of the present invention.
The present invention may be used with any type of fluid heat exchange system and is particularly suited for preventing cross contamination of fluids that are in thermal communication with each other. However, for descriptive purposes, the present invention will be described in use with potable water and hydronics heating systems.
The exemplary fluid within the hydronics compartment is mostly liquid water and may also include amounts of other substances such as glycol, sodium titrate, water vapor, NOBURST® Hydronic System Cleaner, E-3 Defoaming Agent, and INHIBITOR BOOST. Other non-potable chemicals may also be added to the hydronics fluid to inhibit corrosion, prevent freezing of the water in the system, increase the boiling point of the water in the system, inhibit the growth of mold and bacteria, and allow for improved leak detection (for example, dyes that fluoresce under ultraviolet light).
In
As a water portion continues to flow through the potable water compartment, it moves upwards towards the output where the cross-sectional circumference of the tank is larger relative to the lower portions. As the potable water rises, its temperature increases and the temperature gradient between hydronics and potable fluid decreases. However, the increased surface area of the conical separator at higher elevations helps to maintain the rate of thermal transfer from the hydronics compartment by offsetting the decreased temperature gradient. Additionally, due to the increased circumference, the average upward flow velocity of the water is slower than at lower elevations resulting in an increased chance for thermal mixing.
In addition to helping to maintain a consistent elevation based thermal transfer between the two compartments in the tank, the conical shape of the separator assists in physically mixing of both the hydronics fluid and the potable water. At lower elevations, the horizontal cross sectional areas of the hydronics compartment are relatively large, but they decrease with elevation. Since the input and output flows of hydronics solution are substantially equal, the average upward speed of hydronics fluid increases at higher elevations as the horizontal flow cross sectional area decreases. The upward acceleration of the fluid results in turbulence that produces additional mixing. Similarly, the conically shaped separator assists in mixing the potable water.
The cone shape separator forms the interior vessel such that the diameter of the potable water vessel is greater at higher elevations. A larger horizontal diameter results in the horizontal cross sectional area of the interior vessel horizontal cross-section being larger. Due to the flow rate of potable water into and out of the dual compartment tank being substantially equal, the larger area causes the upward velocity of the potable water through the compartment to decrease with elevation that results in mixing.
The conical separator, or thermally conductive divider, is preferably constructed from a single sheet of material rolled in to a substantially cone shape and sealed along a single linear seam. By minimizing the number of connections and seems in the separator, the likelihood of a seam rupture is decreased over the lifetime of the water storage tank (possibly 20 years or more). Alternatively, in order to simplify construction of the conical separator, two substantially symmetrical half cone sections may be joined together in with two seams.
The conical separator 50 is preferably made from thermally conductive materials such as copper (380 W/mk thermal conductivity), aluminum (200 W/mk), silver, (429 W/mk), type 304, 316 or 302 stainless steel (16.2 W/mk), type 410 stainless steel (24.9 W/mk), or CoolPoly® E5101 Thermally Conductive Polyphenylene Sulfide (20 W/mk).
In the event of a catastrophic separator failure, the higher pressure potable water (˜60 PSI) would flow into the hydronics compartment (˜6-15 PSI) while preventing backflow contamination of the potable water. Since the water compartment is continuously fed from a source such as a well or a municipal water supply, the amount of water in the water compartment will remain constant despite the rupture in the separator. Water flowing into the hydronics compartment would raise the pressure of the hydronics fluid to substantially above the standard hydronics operating pressure. The hydronics compartment is equipped with a pressure release valve that will release fluid once the pressure exceeds a threshold level. The threshold level is set between the standard operating pressure of the water and hydronics compartments. The release of fluid via the relief valve prevents the pressure in the hydronics compartment from equalizing with the pressure in the water compartment. Thus the outflow of water would be continuous after the threshold pressure has been reached, and backflow contamination of the potable water compartment would be prevented. In an exemplary embodiment of the invention the pressure release valve is a 30 PSI ASME certified pressure valve. In another exemplary embodiment, during operation of the pressure release valve an audible banging sound is created as the valve relieves the pressure inside of the hydronics compartment.
In
Double acting isolation valves 195 may be used so that the potable water compartment is isolated if the water pressure drops below a threshold value relative to the pressure inside of the hydronics compartment. For example, if there is a hole in the compartment separator and there is a substantial decrease in water pressure due to a utility water main freezing and breaking, then the greater pressure in the hydronics compartment will force the dual acting valve into a state that isolates the potable water compartment. Alternatively, if the hydronics fluid has been drained from the system and there is a substantial decrease in water pressure, the potable water compartment will not be isolated because the pressure in the hydronics compartment is not greater than the pressure in potable water compartment.
While the principles of the invention have been shown and described in connection with specific embodiments, it is to be understood that such embodiments are by way of example and are not limiting. Consequently, variations and modifications commensurate with the above teachings, and with the skill and knowledge of the relevant art, are within the scope of the present invention. The embodiments described herein are intended to illustrate best modes known of practicing the invention and to enable others skilled in the art to utilize the invention in such, or other embodiments and with various modifications required by the particular application(s) or use(s) of the present invention.
It is intended that the appended claims be construed to include alternative embodiments to the extent permitted by the prior art.
Claims
1. A dual pressure, dual solution tank for isolating two solutions from each other while facilitating a transfer of heat energy between the two solutions, the tank comprising:
- an exterior vessel enclosing both a liquid and an interior vessel;
- the interior vessel enclosing a fluid, the interior chamber the interior vessel having a thermally conductive separator physically isolating the liquid from the fluid by exerting a first pressure upon the liquid and a second pressure upon the fluid, wherein the first and second pressures are substantially different; both a fluid input and a lower diameter located at a lower elevation; and both a fluid output and an upper diameter at an upper elevation, wherein the upper diameter is substantially greater than the lower diameter.
2. The tank of claim 1 wherein the interior vessel encloses a linear column of fluid extending from the lower diameter to the upper diameter.
3. The tank of claim 1 wherein the thermally conductive separator has a conical shape between the upper and lower diameters.
4. The tank of claim 3 wherein the thermally conductive separator includes a spiral agitator extending around the conical shape, wherein the spiral agitator is isolated from the fluid and adapted to agitate a flow of the liquid within the exterior vessel.
5. The tank of claim 1 wherein the interior vessel has a substantially corrugated shape between the upper and lower diameter.
6. The tank of claim 1 wherein the thermally conductive separator has an average thermal conductivity of more than 10 W/mk.
7. The tank of claim 6 wherein the thermally conductive separator surrounds a linear column of fluid extending from the lower diameter to the upper diameter.
8. The tank of claim 1 further comprising a pressure relief valve structured to release liquid from the exterior vessel if a liquid pressure exceeds a threshold value, wherein the threshold value is between the first pressure and the second pressure.
9. The tank of claim 1 wherein the interior vessel between the fluid input and the fluid output consists of a single rolled metal sheet secured in a conical shape by a single seam.
10. The tank of claim 1 wherein the interior vessel between the fluid input and the fluid output consists of two symmetrical rolled metal sheets secured in a conical shape by a two linear seams and a conduit providing the fluid output at the lower elevation.
11. The tank of claim 1 wherein the interior vessel encloses a linear column of fluid extending from the lower diameter to the upper diameter, and the inner vessel further includes:
- the upper diameter defining an upper circumference,
- an exterior surface extending from the upper circumference to a lower chamber circumference defined by the lower diameter, and
- a plurality of orthogonally oriented cross-sections, each cross-section including a first and second linear portion of the exterior surface extending from the upper circumference to the lower circumference, wherein the linear column of fluid separates the first linear portion from the second linear portion.
12. The tank of claim 1 wherein the thermally conductive separator has a conical exterior extending from the upper elevation to the lower elevation.
13. A method for warming a potable water with heat energy from a utility liquid, the method comprising:
- circulating the liquid from a hydronics heating system through a liquid compartment of a dual compartment tank, wherein the liquid compartment substantially encloses a water compartment;
- inputting the potable water into the water compartment where a separator, adapted to isolate the potable water from the liquid, facilitates a transfer of heat energy from the liquid to the potable water;
- storing the water in the water compartment; and
- transferring the water to an output for a human use.
14. The method of claim 13 wherein the human use is selected from a group consisting of washing clothes, dish washing, showers, and baths.
15. The method of claim 13 wherein
- the inputting step includes inserting potable water into the water compartment at a lower elevation, and
- the transferring step includes withdrawing potable water from the water compartment at an upper elevation; wherein
- a total horizontal cross-sectional area of the water compartment at the upper elevation is substantially larger than a total horizontal cross-sectional area of the water compartment at the lower elevation.
16. The method of claim 15 further comprising the steps of
- upwardly accelerating the liquid up through the liquid compartment; and
- upwardly decelerating the water up through the water compartment.
17. The method of claim 13 further comprising
- the separator exerting a lesser pressure upon the liquid in the liquid compartment, and
- the separator exerting a greater pressure upon the potable water in the water compartment.
18. The method of claim 17 further comprising the step of
- releasing the liquid from the liquid from a fluid from the liquid compartment via an emergency pressure valve when the liquid exerts a threshold pressure on the valve,
- wherein the threshold pressure is between the lesser pressure and the greater pressure.
19. The method of claim 18 further comprising the step of
- rupturing the separator between the water and the fluid, wherein water flows into the liquid compartment and raises the pressure in the liquid compartment up to the threshold value, wherein the flow of water from the water compartment to the fluid compartment prevents fluid from entering the water compartment through the ruptured separator.
20. The method of claim 13 further comprising the steps of
- accelerating the average upward velocity of the water inside the water compartment at a first elevation,
- decelerating the average upward velocity of the water inside the water compartment at a second elevation, and
- accelerating the average upward velocity of the water inside the water compartment at a third elevation;
- wherein the rates of acceleration at the first and third elevation are substantially equal, and the second elevation is both equidistant and between the first and third elevations.
21. The method of claim 20 further comprising the steps of
- decelerating upward the average velocity of the fluid inside the fluid compartment at the first elevation;
- accelerating upward the average velocity of the water inside the fluid compartment at the second elevation; and
- decelerating upward the average velocity of the water inside the fluid compartment at the third elevation.
22. The method of claim 20 wherein the total horizontal cross-sectional area of the water compartment at the first elevation is substantially equal to the total horizontal cross-sectional area of the water compartment at the third elevation.
23. A system
- for holding water, in a water compartment within a hydronics tank, spatially separated from a hydronics fluid,
- for facilitating heat transfer form the hydronics fluid to the water, and
- for using a fluid pressure differential to prevent the hydronics fluid from contaminating the water in the event of a rupture in the water compartment,
- the system comprising:
- a hydronics system providing heat to a structure at a lower pressure through fluid conduits and circulating hydronics fluid into and out of a hydronics compartment in a dual compartment tank;
- a potable water system potable water to the structure a higher pressure through water conduits and flowing water into and out of the water compartment of the dual compartment tank; and
- the dual compartment tank including the water compartment, located within the hydronics compartment, and including a conically-shaped thermally-conductive fluid separator shaping the water compartment, wherein the separator has a conical exterior exerting the lower pressure on the hydronics fluid and a conical interior exerting the higher pressure on the water; the hydronics compartment holding hydronics fluid and including an emergency pressure relief valve structured to release hydronics fluid from the hydronics compartment if the separator ruptures, the water at the higher pressure flows into the hydronics compartment, and pressurizes the hydronics fluid to a threshold pressure between the lower pressure and the higher pressure; and a thermally insulating material surrounding the hydronics compartments to reduce a loss of heat energy from the hydronics fluid.
24. The system of claim 23 wherein the dual compartment tank further includes
- an input pipe secured to and providing water to the water compartment at a lower elevation; and
- an output pipe secured to and withdrawing water from the water compartment at an upper elevation;
- wherein the conical exterior and the conical exterior of the separator extend from the lower elevation to the upper elevation.
25. The system of claim 24 wherein the separator of the water compartment includes
- a spiral agitator secured to the conical exterior.
Type: Application
Filed: Jan 2, 2009
Publication Date: Jul 8, 2010
Applicant:
Inventors: William J. Seefeldt (Monticello, MN), Joel D. Krause (Wyndmere, ND)
Application Number: 12/348,165
International Classification: F28D 15/00 (20060101); B65D 25/04 (20060101);