Differential Pressure Seed Meter With An Endless Belt Seed Transport Member
A seed meter is provided having an endless belt as a seed transport member together with a pressure differential to hold the seed onto the belt. The use of an endless belt as the seed transport member enables the spatial orientation of the seed transport member to vary from location to location along the path of the belt where different seed meter functions are performed. The belt allows greater freedom in determining the location of the seed pick-up region and the seed release or removal region beyond the constraints of a fixed diameter seed disk. The belt further allows for a narrow envelope seed meter which can cross-feed seed into a substantially vertically oriented delivery device.
The present invention relates to a seed meter for a planter or seeder and in particular to a seed meter having an endless belt seed transport member.
BACKGROUND OF THE INVENTIONFarmers, like others, seek to increase their productivity. As farm sizes increase more work must be done in the same period of time. For example, the planting season on a farm extends over a fixed period of days. To increase the area farmed, the farmer must plant cropson the increased area in the same planting season or reduce crop yield. As a result, there is a need for planting equipment capable of covering more area per day. One approach to increase productivity is to increase the width of the planting equipment. However, there are physical limitations regarding the size of the equipment. Another approach is to increase the operating speed of the planting equipment.
One common form of planter utilizes a vacuum disk seed meter for each row unit of the planter. One example of such is shown in U.S. Pat. No. 5,170,909. There, a seed disk is rotated past a pool of seeds on one side thereof. A plurality of seed cells formed by recesses in the surface of the seed disk at one or more circumferential rows of holes adjacent the outer periphery of the seed disk mechanically accelerate and eventually capture therein individual seeds from the seed pool. The individual seeds are held within the cells by a pressure differential created by a vacuum source coupled to the inside of the housing on the opposite side of the seed disk until the cells reach a discharge area. At the discharge area, the effects of the vacuum are cut off so as to release the individual seeds from the cells for discharge through a chute at the bottom of the housing to a seed furrow below. To increase the planting speed with such a disk, the disk must rotate faster, which may adversely impact seed pick-up and singulation, or the diameter of the disk must be increased to deliver an increased number of seeds while rotating at the same number of revolutions per minute. Increasing the diameter of the disk raises the height of the seed discharge area, allowing the seeds to ‘free fall’ a greater distance. This adversely impacts seed placement accuracy.
Conveyor belts have also been used in planter row units as shown in U.S. Pat. No. 6,681,706. There the belt is not used to meter the seed but to convey the seed from the meter to a drop point. Belts have been used in grain drills as metering devices as shown in U.S. Pat. No. 6,581,535. The belt is equipped with a number of recesses which collect the seed and move the seed to a drop location. Such a belt functions as a volumetric meter that does not singulate seed to provide individual seeds.
SUMMARY OF THE INVENTIONThe present invention utilizes an endless belt as a seed metering and seed transport member together with a pressure differential to hold the seed onto the belt. The flexibility of the belt enables the spatial orientation of the belt to vary from location to location where different seed meter functions are performed. The belt allows greater freedom in determining the location of the seed pick-up region and the seed release region beyond the constraints of a fixed diameter metering disk. The flexibility in determining the location of the seed pickup region and the seed release region allows the meter to be configured to fit a variety of envelope constraints.
With reference to
The row unit 16 further includes a chemical hopper 40, a row cleaner attachment 42 and a down force generator 44. The row unit 16 is shown as an example of the environment in which the meter of the present invention is used. The present invention can be used in any of a variety of planting units.
One embodiment of the differential pressure seed meter 26 is shown in
Another embodiment of the belt is shown in
The vacuum manifold 62 is shown in section in
A lower portion 76 of the hopper 24 holds a pool of seed 80. Alternatively, a small hopper can be provided which receives and holds seed from a central, large seed tank. Hopper portion 76 is positioned, immediately adjacent the belt 50 and has an opening 78 which fits over the belt 50 as shown in
In operation, as shown in
In the hopper lower portion 76, a seed pick-up region 84 is defined where the belt passes the seed pool 80. This is where seeds are picked-up by the belt. In this seed pick-up region, the belt is in a plane 86 which may be angled relative to the vertical plane 88 as shown in
In the embodiment shown in
With reference again to
With reference to
With reference to
The meters shown in
The seed meter 200 has a frame member 220 in the form of a plate which is mounted to the row unit frame 20 in a suitable manner. The frame member 220 supports the upper idler pulley 256 and the lower drive pulley 260 about which the belt 250 is wrapped. A gearbox and drive motor (not shown) are coupled to the shaft 264 to drive the pulley 260 and belt counterclockwise as viewed in
The belt 250 has an outer seed engaging face or side 251. The belt 250 includes a row of first apertures 252 which overlie the slot 270 in the manifold 262. The apertures 252 to extend through the belt, allowing air to flow through the belt. The belt further has a plurality of features 254 formed as ribs extending from the seed face 251. The features 254 each for a confronting face 255 shown in
A housing 276 is attached to the frame member 220 and closely positioned to the belt 250. A portion 277 of the housing 276 overlies the flat edge zone 257 of the belt. The housing 276, the belt 250, and a cover 278 (shown in
The belt 250 and housing 276 form a V-shaped trough for the seed pool that extends uphill in the direction of belt travel. The confronting faces 255 formed by the features 254 of the belt engage the seed in the pool to agitate the seed creating a circular flow of seed as shown by the broken line 284 of
The idler pulley 256 is supported by a bearing set 285 on a tube 286 (
The housing cover 278 mounts to the manifold and covers the open side of the housing 276 as shown in
In operation, as the belt rotates, the confronting face 255 engage and agitate seed in the seed pool at the bottom of the housing 276. Seed from the seed pool will be adhered to the belt at each aperture 252 due to the vacuum applied to the apertures from the interior of the manifold 262 or by positive air pressure on the seed side of the belt. By virtue of the main slot 270, the seeds will continue to be retained on the belt as the belt travels from the seed pick-up region 206 to the idler pulley 256. Due to the groove in the idler pulley, the vacuum is maintained on the apertures as the belt travels around the pulley until the seed and the aperture reaches the tine 306 of the fork 304. Upon reaching the tine 306, the vacuum is terminated and the seed is released from the belt 250. Alternatively, the seed can be mechanically removed from the belt or removed by a combination of vacuum termination and mechanical removal or the seeds can be removed mechanically while the vacuum is still applied.
The second row of apertures 258 will also operate to retain a seed therein while the aperture 258 travels over the shorter slot 272. By picking up seed, the apertures 258 act to further agitate the seed pool. In addition, when the apertures 258 reach the downstream end 273 of the secondary slot 272, the seed is released from the belt. The release location from the aperture 258 causes the seed to pass over one of the apertures 252 as the seed falls. If the aperture 252 failed to pick-up a seed and is empty, the falling seed may be retained thereon. If the aperture 252 is not empty, but instead picked-up multiple seeds, the falling seed may collide with the multiple seeds and assist in removing one or more of the multiple seeds. In this fashion, the falling seed operates to avoid errors in terms either no seed or multiple seeds on an aperture 252.
At the seed release location 208, the seed is transferred from the metering belt 252 to the seed delivery system 210. The seed delivery system 210 is more fully described in co-pending application number ______ filed ______ and incorporated herein by reference. The seed delivery system 210 includes an endless member also wrapped around pulleys and contained within a housing 322. The housing has an upper opening 324 through which seed is admitted into the delivery system. The endless member is shown in the form of a belt brush 312 having bristles 314 that sweep across the face 251 of the belt 250 to remove the seed therefrom. At the seed release location 208, a transition plate 316 is positioned adjacent the belt 250. The transition plate has a curved first edge 318 abutting the edge of the belt as the belt travels around the idler pulley. The belt brush bristles will engage a seed in the aperture 252A at the location shown in
As shown in
While the meter 340 as shown and described utilizes a low pressure or vacuum manifold to adhere, to the seeds to the belt. The manifold 378 can be replaced with a supporting panel having a slot there in and the housing 372 pressurized to provide a positive air pressure to hold the seed to the belt 360.
The seed meter of the present invention, with a flexible belt as a seed metering and seed transport member enables the orientation of the member to varying along the belt path to optimize various functions of the member at different locations. The belt surface heed not be vertical in the seed pick-up region as it is in a flat disk. Instead, the belt can be inclined, creating a less than vertical up-hill path for the seed at pick-up. Likewise, at the seed release; if dropped into a seed tube, the release orientation can be a reverse incline, or overhang, so that the belt moves away from the seed as the seed falls vertically. Alternatively, when the meter is used in conjunction with a seed delivery system, at the hand-off of the seed from the meter to the delivery system, the orientation of the metering belt relative to the delivery system can also be optimized.
Having described the preferred embodiment, it will become apparent that various modifications can be made without departing from the scope of the invention as defined in the accompanying claims.
Claims
1. An apparatus for metering seed comprising:
- an endless belt having perforations therein;
- means for moving the belt along a defined path; and
- means for creating a pressure differential on opposite sides of the belt along at least a portion of the path between a seed pick-up region and a seed release region to adhere and retain seed on a seed side of the belt at the perforations.
2. The apparatuses defined by claim 1 wherein the means for creating a pressure differential on opposite sides of the belt includes a manifold having an opening covered by the belt and an air pump to create a pressure differential between the interior and exterior of said manifold.
3. The apparatus as defined by claim 2 wherein the air pump creates a lower pressure inside the manifold.
4. The apparatus as defined by claim 1 wherein a first plane defined by the seed side of the belt at the seed pick-up region is at a first angle relative to vertical and a second plane defined by the seed side of the belt at the seed release region is at a second angle relative to vertical.
5. The apparatus as defined in claim 4 wherein the second plane is inclined to the vertical to create an overhang where the seed side of the belt faces downward so that the belt moves away from the seed after the seed is released.
6. The apparatus as defined in claim 4 wherein the first plane is inclined to the horizontal less than ninety degrees at the seed pick-up region creating an uphill path as the belt moves from the seed pick-up region.
7. The apparatus as defined in claim 1 further comprising:
- a housing adapted to hold a pool of seed to be metered with the belt adapted to be moved past seed in the pool; and
- a pressurized air source connected to a nozzle to discharge air from the pressurized air source, the nozzle positioned to discharge air into the seed pool whereby the seed in the pool is agitated.
8. The apparatus as defined by claim 7 wherein the means for creating a pressure differential on opposite sides of the belt includes the pressurized air source.
9. The apparatus as defined by claim 1 further comprising:
- a housing adapted to hold a pool of seed to be metered with the belt adapted to be moved past seed in the pool wherein seed is adhered to the belt; and
- a pressurized air source connected to a nozzle to discharge air from the pressurized air source, the nozzle positioned to discharge air over the seed side of the belt after the seed pick-up region to remove excess seed therefrom.
10. The apparatus as defined by claim 9 wherein the means for creating a pressure differential on opposite sides of the belt includes the pressurized air source.
11. The apparatus as defined by claim 1 further comprising:
- a housing adapted to hold a pool of seed to be metered with the belt adapted to be moved past seed in the pool wherein seed is adhered to the belt; and
- the endless belt traveling along a curved path at a speed sufficient to remove excess seed by centrifugal force.
12. The apparatus as defined by claim 11 wherein the housing is adapted to capture the removed excess seed and return the seed to the seed pool.
13. The apparatus as defined by claim 1 wherein the seed side of the belt has a plurality of features each forming a confronting face in a travel direction of the belt.
14. The apparatus as defined in claim 13 wherein the features forming the confronting faces are recesses formed in the seed side.
15. The apparatus as defined in claim 14 wherein each aperture is surrounded by one of the recesses in the seed side with the confronting face following the aperture in the travel direction.
16. The apparatus as defined in claim 13 wherein the features forming the confronting faces project outward from the seed side.
17. The apparatus as defined in claim 16 wherein one of the confronting faces is formed adjacent each of the apertures and following the aperture in the travel direction.
18. The apparatus as defined in claim 13 wherein the confronting faces are laterally spaced relative to the apertures.
19. The apparatus as defined in claim 13 further comprising a housing which together with the belt forms a V-shaped trough to hold a pool of seed to be metered and wherein the confronting faces of the belt engage and agitate the seed in the pool causing a circular flow of seed in the seed pool.
20. The apparatus as defined by claim 1 wherein the belt is wrapped around pulleys whereby the belt has a radially inner surface and a radially outer surface and the seed side is the radially outer surface.
21. The apparatus as defined by claim 1 wherein the belt is wrapped around pulleys whereby the belt has a radially inner surface and a radially outer surface and the seed side is the radially inner surface.
22. A seed meter endless belt having a seed side and an opposite side with a lengthwise array of apertures extending through the belt between the seed and opposite sides and adapted to be driven in a travel direction through a pool of seed, the seed side having a plurality of features each forming a confronting face in the travel direction.
23. The seed meter endless belt as defined in claim 22 wherein the features forming the confronting faces are recesses in the seed side.
24. The seed meter endless belt as defined in claim 23 wherein each aperture is surrounded by one of the recesses in the seed side with the confronting face following the aperture in the travel direction.
25. The seed meter endless belt as defined in claim 22 wherein the features forming the confronting faces project outward from the seed side.
26. The seed meter endless belt as defined in claim 25 wherein one of the confronting faces is formed adjacent each of the apertures and following the aperture in the travel direction.
27. The seed meter endless belt as defined in claim 22 wherein the confronting faces are laterally spaced relative to the apertures.
28. A row unit for a seeding machine comprising:
- a seed meter having an endless metering belt having apertures formed therein, means for moving the belt along a defined path having a seed pick-up region and a seed release region and means for creating a pressure differential on opposite sides of the belt along at least the portion of the path between the seed pick-up region and the seed release region to adhere and retain seed on the belt at the apertures; and
- a seed delivery system receiving seed from the metering belt, the delivery system having an endless member contained within a housing, the housing having an upper opening through which seed is received from the seed meter with the endless member entrapping the seed between the housing and the endless member.
29. The row unit as defined in claim 28 wherein the endless member of the delivery system sweeps across the metering belt to remove seed from the metering belt.
30. The row unit as defined in claim 28 further comprising a transition member between the metering belt and the housing of the delivery system over which the endless member of the delivery system moves the seed.
31. The row unit as defined in claim 28 wherein the endless member of the delivery system is a brush belt having bristles to entrap the seed and which bristles move over the surface of the metering belt.
32. The row unit as defined in claim 28 wherein the metering belt has a feature following each aperture forming a confronting face to push seed on the aperture into the endless member of the delivery system.
Type: Application
Filed: Feb 2, 2009
Publication Date: Aug 5, 2010
Patent Grant number: 7918168
Inventors: Elijah Garner (Bettendorf, IA), Michael E. Friestad (Rock Island, IL), Nathan A. Mariman (Geneseo, IL)
Application Number: 12/363,968
International Classification: A01C 7/08 (20060101); A01C 19/00 (20060101);